Service Manual
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... OPEN/CLOSE REC REC MODE DVR-220-S DVD RECORDER DVR-220-S DVR-225-S ORDER NO. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2004 T-ZZV APR. 2004 printed in Japan Serial No. DVR-220-S DVR-220-S DVR-220-S DVR-225-S KU/CA KUXU/CA KUXQ/CA KUXU/CA AC120V AC120V AC120V AC120V 1 1 &&PG######$$ 1 &&CP######$$ 1 &&PG######$$ ÷ When servicing this to the customer...
... OPEN/CLOSE REC REC MODE DVR-220-S DVD RECORDER DVR-220-S DVR-225-S ORDER NO. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2004 T-ZZV APR. 2004 printed in Japan Serial No. DVR-220-S DVR-220-S DVR-220-S DVR-225-S KU/CA KUXU/CA KUXQ/CA KUXU/CA AC120V AC120V AC120V AC120V 1 1 &&PG######$$ 1 &&CP######$$ 1 &&PG######$$ ÷ When servicing this to the customer...
Service Manual
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... by connecting a leakage D current tester such as those covered by marking with plug reversed (Using AC adapter plug as the PIONEER recommended replacement one, shown in the parts list in the appliance have special safety related characteristics. Health & Safety Code Section 25249...and all exposed metal surfaces Also test with a on the schematics and on the parts list in this Service Manual. F 2 DVR-220-S 1 2 3 4 1 2 3 4 SAFETY INFORMATION A This service manual is intended for voltage, wattage, etc. Plug the AC line cord of a substitute replacement component ...
... by connecting a leakage D current tester such as those covered by marking with plug reversed (Using AC adapter plug as the PIONEER recommended replacement one, shown in the parts list in the appliance have special safety related characteristics. Health & Safety Code Section 25249...and all exposed metal surfaces Also test with a on the schematics and on the parts list in this Service Manual. F 2 DVR-220-S 1 2 3 4 1 2 3 4 SAFETY INFORMATION A This service manual is intended for voltage, wattage, etc. Plug the AC line cord of a substitute replacement component ...
Service Manual
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... DANGEROUS TO EYES. When the cover is disabled. 5 6 IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER : 50 mw WAVELENGTH : 658 nm LABEL CHECK 7 8 WARNING! SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON. E F DVR-220-S 3 5 6 7 8 THERE IS A WARNING SIGN ACCORDING TO PICTURE 1 INSIDE THE DEVICE...
... DANGEROUS TO EYES. When the cover is disabled. 5 6 IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER : 50 mw WAVELENGTH : 658 nm LABEL CHECK 7 8 WARNING! SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON. E F DVR-220-S 3 5 6 7 8 THERE IS A WARNING SIGN ACCORDING TO PICTURE 1 INSIDE THE DEVICE...
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... this manual, be made securely. C D E F 4 DVR-220-S 1 2 3 4 Lubricants, glues, and replacement parts Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may be caused during servicing by the appropriate amount.For replacement parts or tools, the prescribed... before shipping out in this manual, adjustments should be performed. 3. 1 2 3 4 [ Important symbols for good services ] In this manual, if necessary. 5. Cleaning For optical pickups, tape-deck heads, lenses and mirrors used .
... this manual, be made securely. C D E F 4 DVR-220-S 1 2 3 4 Lubricants, glues, and replacement parts Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may be caused during servicing by the appropriate amount.For replacement parts or tools, the prescribed... before shipping out in this manual, adjustments should be performed. 3. 1 2 3 4 [ Important symbols for good services ] In this manual, if necessary. 5. Cleaning For optical pickups, tape-deck heads, lenses and mirrors used .
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... AND DATA SETTING 67 7.1.2 MODEL SETTING ...69 7.1.3 DOWNLOAD...70 7.1.4 SERVICE MODE ...72 7.1.5 ERROR RATE MEASUREMENT...83 D 7.1.6 VIDEO ADJUSTMENT FOR SPECIFIC AREA 85 7.1.8 SETUP SEQUENCE...90 7.1.9 DISASSEMBLY...91 7.2 IC ...95 7.3 OUTLINE OF THE PRODUCT ...112 7.4 DISC/CONTENT FORMAT ...115 7.5 CLEANING ...116 8. PANEL FACILITIES ...117 E F DVR-220-S 5 5 6 7 8 PCB PARTS LIST ...60 6. EXPLODED VIEWS AND PARTS...
... AND DATA SETTING 67 7.1.2 MODEL SETTING ...69 7.1.3 DOWNLOAD...70 7.1.4 SERVICE MODE ...72 7.1.5 ERROR RATE MEASUREMENT...83 D 7.1.6 VIDEO ADJUSTMENT FOR SPECIFIC AREA 85 7.1.8 SETUP SEQUENCE...90 7.1.9 DISASSEMBLY...91 7.2 IC ...95 7.3 OUTLINE OF THE PRODUCT ...112 7.4 DISC/CONTENT FORMAT ...115 7.5 CLEANING ...116 8. PANEL FACILITIES ...117 E F DVR-220-S 5 5 6 7 8 PCB PARTS LIST ...60 6. EXPLODED VIEWS AND PARTS...
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... VDA1999 VDA2001 VDA1997 VDA1998 VDA1999 VDA2001 17 Flexible Cable (40P) VDA2020 VDA2006 VDA2006 VDA2006 28 Rear Panel VNA2681 VNA2681 VNA2681 VNA2719 E F DVR-220-S 11 5 6 7 8 Description 26 27 28 29 NSP 30 Gasket 20 x 8T Gasket Sheet 2 Rear Panel Bonnet Case S...VNK5444 VRW2104 ZTA-156A-19 BCZ40P060FNI C PBZ30P080FTC AMZ30P060FTC BBZ30P040FTC BPZ30P080FTC BBZ30P060FTC (2) CONTRAST TABLE DVR-220-S/KU/CA, KUXU/CA, KUXQ/CA and DVR-225-S/KUXU/CA are constructed the same except for Service) VXX2926 8 DC Fan Motor VXM1115 9 Connector Assy (2P) PF02PP-C07 10 Connector...
... VDA1999 VDA2001 VDA1997 VDA1998 VDA1999 VDA2001 17 Flexible Cable (40P) VDA2020 VDA2006 VDA2006 VDA2006 28 Rear Panel VNA2681 VNA2681 VNA2681 VNA2719 E F DVR-220-S 11 5 6 7 8 Description 26 27 28 29 NSP 30 Gasket 20 x 8T Gasket Sheet 2 Rear Panel Bonnet Case S...VNK5444 VRW2104 ZTA-156A-19 BCZ40P060FNI C PBZ30P080FTC AMZ30P060FTC BBZ30P040FTC BPZ30P080FTC BBZ30P060FTC (2) CONTRAST TABLE DVR-220-S/KU/CA, KUXU/CA, KUXQ/CA and DVR-225-S/KUXU/CA are constructed the same except for Service) VXX2926 8 DC Fan Motor VXM1115 9 Connector Assy (2P) PF02PP-C07 10 Connector...
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VKB1150 8 A UPPER: LINE 1 UNDER: LINE 3 B C D DRIVE ASSY (R7R) (VXX2926) D FLKY ASSY (VWG2489) F FRJB ASSY (VWV2004) E VNF1129- Therefore, when replacing, be sure to refer to use parts of the part. E KIRB ASSY (VWG2490) F DVR-220-S 23 5 6 7 8 5 6 7 ÷ When ordering service parts, be sure to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". ÷ The > mark found on some component parts indicates the importance of the safety factor of identical designation. ÷ : The power supply is shown with the marked box.
VKB1150 8 A UPPER: LINE 1 UNDER: LINE 3 B C D DRIVE ASSY (R7R) (VXX2926) D FLKY ASSY (VWG2489) F FRJB ASSY (VWV2004) E VNF1129- Therefore, when replacing, be sure to refer to use parts of the part. E KIRB ASSY (VWG2490) F DVR-220-S 23 5 6 7 8 5 6 7 ÷ When ordering service parts, be sure to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". ÷ The > mark found on some component parts indicates the importance of the safety factor of identical designation. ÷ : The power supply is shown with the marked box.
Service Manual
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GENERAL INFORMATION 7.1 DIAGNOSIS A Service Diagnosis List 7.1.1 CPRM ID NUMBER AND DATA SETTING The Setting is necessary • " CPRM ERR" is displayed on the FL display immediately after the power ... the JCKB ASSY is replaced. 7.1.4 SERVICE MODE [First Screeen] (Version information, etc) [Sub Screen] (Result of error-rate measurement : Video mode/VR mode) [Second Screen] (ATA/ATAPI debug screen) [Sub Screen 3] (writer maintenance information of signals received by the tuner can be used. D 7.1.7 AGING MODE E F 66 DVR-220-S 1 2 3 4 To correct this kind of...
GENERAL INFORMATION 7.1 DIAGNOSIS A Service Diagnosis List 7.1.1 CPRM ID NUMBER AND DATA SETTING The Setting is necessary • " CPRM ERR" is displayed on the FL display immediately after the power ... the JCKB ASSY is replaced. 7.1.4 SERVICE MODE [First Screeen] (Version information, etc) [Sub Screen] (Result of error-rate measurement : Video mode/VR mode) [Second Screen] (ATA/ATAPI debug screen) [Sub Screen 3] (writer maintenance information of signals received by the tuner can be used. D 7.1.7 AGING MODE E F 66 DVR-220-S 1 2 3 4 To correct this kind of...
Service Manual
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...number to be guaranteed. Be sure to P122. Input ID Number ! 3 After inputting the number, press SEARCH to each recorder. Use the service remote control (GGF1381) for DVD Recorder For the DVD recorder,it is also displayed on the FL display.) 4 When the ID number has been... when the unit enters the input mode, input the 9-digit ID number. (The entered number is necessary with the following procedure, operations in Stop mode. F DVR-220-S 67 5 6 7 8 The ID data disc is found on the screen. (The FL display indicates "LOAD ID.") [Recorder's ID Data Setting] E 5 ...
...number to be guaranteed. Be sure to P122. Input ID Number ! 3 After inputting the number, press SEARCH to each recorder. Use the service remote control (GGF1381) for DVD Recorder For the DVD recorder,it is also displayed on the FL display.) 4 When the ID number has been... when the unit enters the input mode, input the 9-digit ID number. (The entered number is necessary with the following procedure, operations in Stop mode. F DVR-220-S 67 5 6 7 8 The ID data disc is found on the screen. (The FL display indicates "LOAD ID.") [Recorder's ID Data Setting] E 5 ...
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... 2. Then restart the model setting. Press [ESC] then [DISP] keys by using the remote for Service. > --- (Type -- , Region No. -) Input No. In such a case, please unplug the power cable and plug it again. F DVR-220-S 69 5 6 7 8 5 6 7 8 7.1.2 MODEL SETTING • The Setup is Necessary When...Press " 011 " by using the remote control unit for service. [ Recorder 's Type Setting] Input the number by using the remote for Service. Press " 29 " for DVR-220-S by using the remote control unit for service(GGF1381). [ Recorder 's Model Setting] Input the number by ...
... 2. Then restart the model setting. Press [ESC] then [DISP] keys by using the remote for Service. > --- (Type -- , Region No. -) Input No. In such a case, please unplug the power cable and plug it again. F DVR-220-S 69 5 6 7 8 5 6 7 8 7.1.2 MODEL SETTING • The Setup is Necessary When...Press " 011 " by using the remote control unit for service. [ Recorder 's Type Setting] Input the number by using the remote for Service. Press " 29 " for DVR-220-S by using the remote control unit for service(GGF1381). [ Recorder 's Model Setting] Input the number by ...
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... screen: Error log for the VR recording system 5 = Fifth screen: Error log for service. During playback in VR mode, the average error rate of the past 256 sectors is also displayed. 72 DVR-220-S 1 2 3 4 Description of the system-control computer software (Edition administration No. ...[from top to another Service-mode screen, exit Service mode first, then reenter Service mode and select your desired Service-mode screen. of the tuner microcomputer,...
... screen: Error log for the VR recording system 5 = Fifth screen: Error log for service. During playback in VR mode, the average error rate of the past 256 sectors is also displayed. 72 DVR-220-S 1 2 3 4 Description of the system-control computer software (Edition administration No. ...[from top to another Service-mode screen, exit Service mode first, then reenter Service mode and select your desired Service-mode screen. of the tuner microcomputer,...
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... LD) R7R Drive Assy (Read + Write total time) E DVD : 4700h CD : 11000h F 74 DVR-220-S 1 2 3 4 ALL 32 010000000000A000 OK 3 2 2 A 0 0 0 0 0 D E B B 0 0 0 0 6 3 0 0 0 OK 3 2 2 A 0 0 0 0 0 D F 1 E 0 0 0 0 6 3 0 0 0 OK 3 2 2 A 0 0 0 0 0 D F 8 1 0 0 0 0 6 3 0 0 0 OK 3 2 2 A 0 0 0 0 0 D F E 4 0 0 0 0 6 2 0 0 0 OK 3 2 2 A 0 0 0 0 0 E 0 4 6 0 0 0 0 6 3 0 0 0 OK 3 2 2 A 0 0 0 0 0 E 0 A 9 0 0 0 0 6 3 0 0 0 OK 3 2 2 A 0 0 0 0 0 E 1 0 C 0 0 0 0 6 3 0 0 0 OK >32 2A00000E16F00006200023A00 (Not for Service) B • Subscreen 2: Command log (ERROR) of ATA/ATAPI DEBUG OSD (Not for...
... LD) R7R Drive Assy (Read + Write total time) E DVD : 4700h CD : 11000h F 74 DVR-220-S 1 2 3 4 ALL 32 010000000000A000 OK 3 2 2 A 0 0 0 0 0 D E B B 0 0 0 0 6 3 0 0 0 OK 3 2 2 A 0 0 0 0 0 D F 1 E 0 0 0 0 6 3 0 0 0 OK 3 2 2 A 0 0 0 0 0 D F 8 1 0 0 0 0 6 3 0 0 0 OK 3 2 2 A 0 0 0 0 0 D F E 4 0 0 0 0 6 2 0 0 0 OK 3 2 2 A 0 0 0 0 0 E 0 4 6 0 0 0 0 6 3 0 0 0 OK 3 2 2 A 0 0 0 0 0 E 0 A 9 0 0 0 0 6 3 0 0 0 OK 3 2 2 A 0 0 0 0 0 E 1 0 C 0 0 0 0 6 3 0 0 0 OK >32 2A00000E16F00006200023A00 (Not for Service) B • Subscreen 2: Command log (ERROR) of ATA/ATAPI DEBUG OSD (Not for...
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... tray Remarks ∗1 ∗1 3 TMP Current temperature inside the Writer No disc inserted in the disc tray During playback of each item and conditions for service while subscreen 4 is turned on the remote control unit for updating data No. To update the data on the subscreen, press the SEARCH key on... Temperature (approx. 25°C) inside the Writer during adjustment RF level (16-bit data, proportional calculation performed using the actual RF level value with dust. D E F DVR-220-S 75 5 6 7 8
... tray Remarks ∗1 ∗1 3 TMP Current temperature inside the Writer No disc inserted in the disc tray During playback of each item and conditions for service while subscreen 4 is turned on the remote control unit for updating data No. To update the data on the subscreen, press the SEARCH key on... Temperature (approx. 25°C) inside the Writer during adjustment RF level (16-bit data, proportional calculation performed using the actual RF level value with dust. D E F DVR-220-S 75 5 6 7 8
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1 2 3 4 3. A • Subscreen 1: RunFnc : ---- E F 76 DVR-220-S 1 2 3 4 Fourth screen (VR-recording-related error log) Subscreen 1 of VR-recording-related errors". key. • Subscreens 5 to 11: These subscreens are not for the last ...) Notes: • For details on error messages, see Table 2 "Description of the fourth screen is displayed when the ESC, DISP, then "4" keys are not for service use . Ecl : **** Rate B • Subscreens 2 and 3: These subscreens are pressed, in the memory and will disappear when the power is turned off. 1 Recording-related error...
1 2 3 4 3. A • Subscreen 1: RunFnc : ---- E F 76 DVR-220-S 1 2 3 4 Fourth screen (VR-recording-related error log) Subscreen 1 of VR-recording-related errors". key. • Subscreens 5 to 11: These subscreens are not for the last ...) Notes: • For details on error messages, see Table 2 "Description of the fourth screen is displayed when the ESC, DISP, then "4" keys are not for service use . Ecl : **** Rate B • Subscreens 2 and 3: These subscreens are pressed, in the memory and will disappear when the power is turned off. 1 Recording-related error...
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... Stc : 00000000 Tpp-Av1 : +-0 V-A : +-0 MPEG2 720x480 A0 AC-3 2ch 0256k NT ASP : 43 CGMS : 0 APS : 0 Src : 0 END : 00h00m00s00 Cell : 000 • Subscreen 2: Error log for service use. C 1 Data on location of the display Original(G)/play list (L), title No., chapter No. (X:XX-XX), time of the display (min, sec, frame [XXmXXsXX]), busy... : 004104 Tp : V o b D o f - Note: Each time the DIG/ANA key is displayed when the ESC, DISP, then "5" keys are not for VR playback 1 G : 01-01 00m00s# -. - E F DVR-220-S 77 5 6 7 8
... Stc : 00000000 Tpp-Av1 : +-0 V-A : +-0 MPEG2 720x480 A0 AC-3 2ch 0256k NT ASP : 43 CGMS : 0 APS : 0 Src : 0 END : 00h00m00s00 Cell : 000 • Subscreen 2: Error log for service use. C 1 Data on location of the display Original(G)/play list (L), title No., chapter No. (X:XX-XX), time of the display (min, sec, frame [XXmXXsXX]), busy... : 004104 Tp : V o b D o f - Note: Each time the DIG/ANA key is displayed when the ESC, DISP, then "5" keys are not for VR playback 1 G : 01-01 00m00s# -. - E F DVR-220-S 77 5 6 7 8
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... ESC key then the PLAY key) are pressed, the error rate is finished, the average error rate will be displayed on the FL display for service to exit Error-Rate Measurement mode Press the ESC key. DVD recording is performed for 10 seconds, the recorded DVD title is played back while... by pressing the ESC key then the PLAY key. ER x . x ERR RATE : x.xE-x * OK D Table 2: DVD-Video (playback medium) Operation Only during CD playback. OK F DVR-220-S 83 5 6 7 8
... ESC key then the PLAY key) are pressed, the error rate is finished, the average error rate will be displayed on the FL display for service to exit Error-Rate Measurement mode Press the ESC key. DVD recording is performed for 10 seconds, the recorded DVD title is played back while... by pressing the ESC key then the PLAY key. ER x . x ERR RATE : x.xE-x * OK D Table 2: DVD-Video (playback medium) Operation Only during CD playback. OK F DVR-220-S 83 5 6 7 8
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...modes: To enter General Setting mode, press the ESC key then the CHP/TIM key of the System Codec AVIO control section for service. To correct this mode, specific settings can be viewed using the semitransparent OSD display.) [Display in Specific Channel Setting mode] [When... of line input: L1-L3, DV • In a case of General Setting mode are different from the tuner can be displayed in specific channel settings) E F DVR-220-S 85 5 6 7 8 How to be made ] AVIO Specific Area Mode Ver *.** AVIO Specific Area Mode Ver *.** Input - [ tuner ] Sync AGC : ON * Threshold :...
...modes: To enter General Setting mode, press the ESC key then the CHP/TIM key of the System Codec AVIO control section for service. To correct this mode, specific settings can be viewed using the semitransparent OSD display.) [Display in Specific Channel Setting mode] [When... of line input: L1-L3, DV • In a case of General Setting mode are different from the tuner can be displayed in specific channel settings) E F DVR-220-S 85 5 6 7 8 How to be made ] AVIO Specific Area Mode Ver *.** AVIO Specific Area Mode Ver *.** Input - [ tuner ] Sync AGC : ON * Threshold :...
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...• Pedestal Level: - 0-8 (Default: 0) C [Rev SCAN], Sets V-Sync Det. CLEAR D Initializes the setting of Specific Channel Setting mode - F 86 DVR-220-S 1 2 3 4 range mentioned below. • Normal: The value is not canceled.) Settings of a channel having specific settings is fixed, with this unit. Remarks... STILL STEP], Sets Std Det. ESC Exits AVIO setting for the currently selected channel are reset to the initial values. for service. E ∗R: Refers to their - ON (∗) / OFF - (∗) Normal [Rev ×3], [×3 Fwd...
...• Pedestal Level: - 0-8 (Default: 0) C [Rev SCAN], Sets V-Sync Det. CLEAR D Initializes the setting of Specific Channel Setting mode - F 86 DVR-220-S 1 2 3 4 range mentioned below. • Normal: The value is not canceled.) Settings of a channel having specific settings is fixed, with this unit. Remarks... STILL STEP], Sets Std Det. ESC Exits AVIO setting for the currently selected channel are reset to the initial values. for service. E ∗R: Refers to their - ON (∗) / OFF - (∗) Normal [Rev ×3], [×3 Fwd...
Service Manual
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F 88 DVR-220-S 1 2 3 4 range mentioned below. • Normal: B The value is set up individually. Normal (∗) /Non STD - [STILL STEP Fwd] C [SPEED +], [SPEED -] HD Err Det Normal (∗) /Fast/Stop CLEAR Initializes the setting of Specific Channel Setting mode are not affected (they are retained). ESC Exits AVIO setting for service. The keys without...
F 88 DVR-220-S 1 2 3 4 range mentioned below. • Normal: B The value is set up individually. Normal (∗) /Non STD - [STILL STEP Fwd] C [SPEED +], [SPEED -] HD Err Det Normal (∗) /Fast/Stop CLEAR Initializes the setting of Specific Channel Setting mode are not affected (they are retained). ESC Exits AVIO setting for service. The keys without...
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...Option"). display, as shown below . If an error is also retained as an OSD. E F DVR-220-S 89 5 6 7 8 After disc detection, press the ESC key then the the REP.B key on the remote control unit for servicing to enter REP.B key on the FL display are accepted during Aging mode. 8 A To enter Aging... mode Aging for the DVD-RW Aging for servicing to quit Aging mode and return to DVD. Note: Indications on the remote control unit for approximately 23 hours. For example, if the ...
...Option"). display, as shown below . If an error is also retained as an OSD. E F DVR-220-S 89 5 6 7 8 After disc detection, press the ESC key then the the REP.B key on the remote control unit for servicing to enter REP.B key on the FL display are accepted during Aging mode. 8 A To enter Aging... mode Aging for the DVD-RW Aging for servicing to quit Aging mode and return to DVD. Note: Indications on the remote control unit for approximately 23 hours. For example, if the ...