Owners Manual
Page 1
cutting capacities Mild steel Stainless 3.2" ( 1 /8") 2.5mm (3/32") Min cutting radius 50mm (2") AMPS (' ' 5 ") 6A Strokes per minute 1,600 Overall length 204mm (8") Net weight Power 'YE:, 3.5 kg 2.5m (7.7 Ibs) (8.2 ft.) Shear MODEL JS3200 INSTRUCTION MANUAL DOUBLE INSULATION Max.
cutting capacities Mild steel Stainless 3.2" ( 1 /8") 2.5mm (3/32") Min cutting radius 50mm (2") AMPS (' ' 5 ") 6A Strokes per minute 1,600 Overall length 204mm (8") Net weight Power 'YE:, 3.5 kg 2.5m (7.7 Ibs) (8.2 ft.) Shear MODEL JS3200 INSTRUCTION MANUAL DOUBLE INSULATION Max.
Owners Manual
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...-skid footwear are tired. 18. DON'T ABUSE CORD. It's safer than using electric tools, basic safety precautions should always be caught in moving parts, breakage of the tool, a guard or other part t h d is OFF when plugging in. 16. MAINTAIN TOOLS WITH CARE. DISCONNECT TOOLS. REMOVE ADJUSTING KEYS AND WRENCHES. Don't operate tool when you are removed from tool before servicing, and when changing accessories, such as blades, bits, cutters. 14. Cluttered areas and benches...
...-skid footwear are tired. 18. DON'T ABUSE CORD. It's safer than using electric tools, basic safety precautions should always be caught in moving parts, breakage of the tool, a guard or other part t h d is OFF when plugging in. 16. MAINTAIN TOOLS WITH CARE. DISCONNECT TOOLS. REMOVE ADJUSTING KEYS AND WRENCHES. Don't operate tool when you are removed from tool before servicing, and when changing accessories, such as blades, bits, cutters. 14. Cluttered areas and benches...
Owners Manual
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... TOOL. T r i g g e r Plate thickness gauge F Shear blade Hex wrench Thickness gauge 3 REPLACEMENT PARTS. VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is harmful to the motor. A power source w i t h - Using a power source w i t h voltage less than that specified for the tool can result in SERIOUS INJURY to the tool. If in this instruction manual. replaced by authorized service center. Have defective switches replaced by an authorized service...
... TOOL. T r i g g e r Plate thickness gauge F Shear blade Hex wrench Thickness gauge 3 REPLACEMENT PARTS. VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is harmful to the motor. A power source w i t h - Using a power source w i t h voltage less than that specified for the tool can result in SERIOUS INJURY to the tool. If in this instruction manual. replaced by authorized service center. Have defective switches replaced by an authorized service...
Owners Manual
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... the blade holder. @ Blade holder Hex socket hd bolt alolocwleeadrance Shear blade 4 Press up on t h e shear blade while doing so. -After securing the shear blades, be replaced with new ones. Blade replacement .Use the hex wrench provided to remove the hex socket head bolts securing the upper and lower blades. 0 Rotate both shear blades 90" (above and below) to position to check for blade wear before operation. Hex wrench , .Tighten...
... the blade holder. @ Blade holder Hex socket hd bolt alolocwleeadrance Shear blade 4 Press up on t h e shear blade while doing so. -After securing the shear blades, be replaced with new ones. Blade replacement .Use the hex wrench provided to remove the hex socket head bolts securing the upper and lower blades. 0 Rotate both shear blades 90" (above and below) to position to check for blade wear before operation. Hex wrench , .Tighten...
Owners Manual
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... and the fixed blade clearance. Adjusting blade clearance When performing this adjustment, the upper blade should be in terms of 3.2 mm (1/8") mild steel; The cutting thickness is indicated on the yoke until the clearance is good for the desired clearance. Work the clearance adjust hex socket head bolt on the thickness gauge so the combinations shown in the accompanying table should be used.
... and the fixed blade clearance. Adjusting blade clearance When performing this adjustment, the upper blade should be in terms of 3.2 mm (1/8") mild steel; The cutting thickness is indicated on the yoke until the clearance is good for the desired clearance. Work the clearance adjust hex socket head bolt on the thickness gauge so the combinations shown in the accompanying table should be used.
Owners Manual
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... the trigger again and release it i s shearable. -Lock button .The thickness of materials to stop. ness gauge for shearing mild or stainless steel plate. to keep your thumb. Materials Tensile strength (kglmm' 1 Max. Attempting . For continuous operation without having to shear materials thicker than indicated will result in the lock button with your finger on the yoke serves as a thick- cutting...
... the trigger again and release it i s shearable. -Lock button .The thickness of materials to stop. ness gauge for shearing mild or stainless steel plate. to keep your thumb. Materials Tensile strength (kglmm' 1 Max. Attempting . For continuous operation without having to shear materials thicker than indicated will result in the lock button with your finger on the yoke serves as a thick- cutting...
Owners Manual
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Thickness, 3.2 ( 1 18") : 90 (3-112") M ~ ~ M, ild steel cutting Thickness, 2.3(3/32"): Unlimited 1,800 w(Aid) th Stainless Steel Thickness, 2.5 (3/32") : 70 (2-3/4") I Thickness, 2.0 (5/64") : Unlimited Min. cutting radius: 50 mm (when shearing mild steel, 2.3 mm (3/32") 7 Holding material .To secure the material when cutting thick stock so that it will not move, hold it . Shearing method 0 For smooth cuts, tip the tool slightly backward while advancing it carefully in place on a bench or work stand.
Thickness, 3.2 ( 1 18") : 90 (3-112") M ~ ~ M, ild steel cutting Thickness, 2.3(3/32"): Unlimited 1,800 w(Aid) th Stainless Steel Thickness, 2.5 (3/32") : 70 (2-3/4") I Thickness, 2.0 (5/64") : Unlimited Min. cutting radius: 50 mm (when shearing mild steel, 2.3 mm (3/32") 7 Holding material .To secure the material when cutting thick stock so that it will not move, hold it . Shearing method 0 For smooth cuts, tip the tool slightly backward while advancing it carefully in place on a bench or work stand.
Owners Manual
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Always replace both brushes a t the same time. 8 driver. 6 mm (%"I 0 Remove the carbon brushes and insert new ones. Maintenance Replacing carbon brushes 0 Inspect the carbon brushes from time to a failure. .To replace the carbon brushes, unscrew the brush holder cap with a (-1 screw- When they are worn down to about 6 mm (1/4") in length, they will cause sparking that can lead to time.
Always replace both brushes a t the same time. 8 driver. 6 mm (%"I 0 Remove the carbon brushes and insert new ones. Maintenance Replacing carbon brushes 0 Inspect the carbon brushes from time to a failure. .To replace the carbon brushes, unscrew the brush holder cap with a (-1 screw- When they are worn down to about 6 mm (1/4") in length, they will cause sparking that can lead to time.
Owners Manual
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OptionaI accessories CAUTION: The accessories specified in this manual are recommended for use of any other accessory might be hazardous. 0 Blades (two per set of brister package) Part No. 792287-5 0 Thickness gauge Part No. 762007-1 0 Hex wrench Part No. 783202-0 0 Steel carrying case Part No. 181797-1 9 The use with your Makita Shear.
OptionaI accessories CAUTION: The accessories specified in this manual are recommended for use of any other accessory might be hazardous. 0 Blades (two per set of brister package) Part No. 792287-5 0 Thickness gauge Part No. 762007-1 0 Hex wrench Part No. 783202-0 0 Steel carrying case Part No. 181797-1 9 The use with your Makita Shear.
Owners Manual
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... 1 Carbon Brush Set 43 2 Brurh Holder Cap 44 2 Rivet 0-5 45 1 Name Plate 46 1 Motor Housing lW8th Brush Holder x 2 & Rubber Pm 41 47 1 Band ::;I ACCESSORIES 400 1 Shear BladeSet H.Wrench 4 Thickness Gauge 11 Screw M 5 x 4 5 (With Washer) ~e~~ nourlng (With Plane Bearing 8 & Needle Bearing 12121 F Warher 12 Rod Needle Bearlng 1816 F Washer 1 8 Crank Shaft W t h Spur Gear 41 5 Woodruff Key 41 F. Plug & Cord Guard1 Handle Set Gear 1 8 - 4 6 F Washer 8 P," 8 S. Screw M6x14 Metal Blade Holder - I ; H. Bolt ~ 8 ~ 3 0 34 1 FIELD ASSEMBLY (With Garter Spring...
... 1 Carbon Brush Set 43 2 Brurh Holder Cap 44 2 Rivet 0-5 45 1 Name Plate 46 1 Motor Housing lW8th Brush Holder x 2 & Rubber Pm 41 47 1 Band ::;I ACCESSORIES 400 1 Shear BladeSet H.Wrench 4 Thickness Gauge 11 Screw M 5 x 4 5 (With Washer) ~e~~ nourlng (With Plane Bearing 8 & Needle Bearing 12121 F Warher 12 Rod Needle Bearlng 1816 F Washer 1 8 Crank Shaft W t h Spur Gear 41 5 Woodruff Key 41 F. Plug & Cord Guard1 Handle Set Gear 1 8 - 4 6 F Washer 8 P," 8 S. Screw M6x14 Metal Blade Holder - I ; H. Bolt ~ 8 ~ 3 0 34 1 FIELD ASSEMBLY (With Garter Spring...
Owners Manual
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... of normal wear and tear: The tool has been abused, misused or improperly maintained; alterations have been made or attempted by defective workmanship or material, Makita will repair (or at our option, replace) without charge. THIS DISCLAIMER MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE-YEAR...
... of normal wear and tear: The tool has been abused, misused or improperly maintained; alterations have been made or attempted by defective workmanship or material, Makita will repair (or at our option, replace) without charge. THIS DISCLAIMER MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE-YEAR...
Parts Breakdown
Page 2
... PLATE, JS3200 MOTOR HOUSING, JN3200 BAND, 9005B HANDLE SET, JN3200 RUBBER PIN 4, HR2400 RUBBER PIN 4, 9217SPC SHEAR BLADE SET, JS3200 HEX WRENCH 4, JR3000V THICKNESS GAUGE, JS3200 STEEL TOOL CASE, JS3200 STEEL TOOL CASE, JS3200 N/A MAKITA LABEL, 9015A Quantity 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 2 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 2 of 2 8/18/2010 SCREW M4X45, JS3200 GEAR HOUSING JS3200 WASHER 12, JS3200 ROD, JS3200 N. BOLT M5X14, 5077B YOKE, JS3200 HEX NUT M5, JS3200 H.S.H. Parts Breakdown JS3200 Products with multiple versions are listed...
... PLATE, JS3200 MOTOR HOUSING, JN3200 BAND, 9005B HANDLE SET, JN3200 RUBBER PIN 4, HR2400 RUBBER PIN 4, 9217SPC SHEAR BLADE SET, JS3200 HEX WRENCH 4, JR3000V THICKNESS GAUGE, JS3200 STEEL TOOL CASE, JS3200 STEEL TOOL CASE, JS3200 N/A MAKITA LABEL, 9015A Quantity 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 2 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 2 of 2 8/18/2010 SCREW M4X45, JS3200 GEAR HOUSING JS3200 WASHER 12, JS3200 ROD, JS3200 N. BOLT M5X14, 5077B YOKE, JS3200 HEX NUT M5, JS3200 H.S.H. Parts Breakdown JS3200 Products with multiple versions are listed...