Owners Manual
Page 3
.... Prevent body contact with - VOLTAGE WARNING: Before connecting the t o o l t o a power source (receptacle, outlet, etc.) be sure the voltage supplied is harmful t o the motor. REPLACEMENT PARTS. Shear & Standard Equipment Tool body I I_ 1 Switch lever (Paddle switch1 Yoke replaced by authorized service center. Using a power source w i t h voltage less than that specified o n the nameplate...
.... Prevent body contact with - VOLTAGE WARNING: Before connecting the t o o l t o a power source (receptacle, outlet, etc.) be sure the voltage supplied is harmful t o the motor. REPLACEMENT PARTS. Shear & Standard Equipment Tool body I I_ 1 Switch lever (Paddle switch1 Yoke replaced by authorized service center. Using a power source w i t h voltage less than that specified o n the nameplate...
Owners Manual
Page 4
... 2 .The thickness of materials to put it is indicated in terms of the material. release it to be sheared depends upon the type (strength) of various materials. ness gauge for shearing mild or stainless steel plate. Keep within the groove, it off. cutting thickness h" 1.6 (1/16") 1.2 (3/... the safety lock. (In FREE condition) (In LOCK condition) Switch lever (Paddle switch) Fig. 1 Permissible Shearing Thickness .The groove on the tool; The maximum shearing thickness is shearable. Attempting to the FREE position. Material Mild steel ( A ) Hard steel (B) Stainless steel ...
... 2 .The thickness of materials to put it is indicated in terms of the material. release it to be sheared depends upon the type (strength) of various materials. ness gauge for shearing mild or stainless steel plate. Keep within the groove, it off. cutting thickness h" 1.6 (1/16") 1.2 (3/... the safety lock. (In FREE condition) (In LOCK condition) Switch lever (Paddle switch) Fig. 1 Permissible Shearing Thickness .The groove on the tool; The maximum shearing thickness is shearable. Attempting to the FREE position. Material Mild steel ( A ) Hard steel (B) Stainless steel ...
Owners Manual
Page 5
...-) of Materials .The materials for wear. When exchanging blades, always put in 8 different locations on the front and back. JIS SPC s55c Shearing Method 0 Keep the shear moving parallel with the material. ~ Fig. 4 Fig. 5 Blade Inspection .Before using the tool check the blades for cutting should be fastened... to the work bench by means of the tool will result in poor shearing action, and the service life of workholders. Dull, worn blades will be used in a fresh set. 5 Replace worn blades as follows. ...
...-) of Materials .The materials for wear. When exchanging blades, always put in 8 different locations on the front and back. JIS SPC s55c Shearing Method 0 Keep the shear moving parallel with the material. ~ Fig. 4 Fig. 5 Blade Inspection .Before using the tool check the blades for cutting should be fastened... to the work bench by means of the tool will result in poor shearing action, and the service life of workholders. Dull, worn blades will be used in a fresh set. 5 Replace worn blades as follows. ...
Owners Manual
Page 6
...and the holder. Note: No washers are used for the stationary blade. Keep pressure on the shear blade while tightening it. Thin-washers @& Blade holder I I 6 Blade holder Hex socket h d bolt Shear blade No clearance allowed Fig. After fastening the blade, check to use the same number of... washers when reassembling. i .To secure the shear blade, tighten the hex socket hd. Changing Blade Position .Use the hex wrench...
...and the holder. Note: No washers are used for the stationary blade. Keep pressure on the shear blade while tightening it. Thin-washers @& Blade holder I I 6 Blade holder Hex socket h d bolt Shear blade No clearance allowed Fig. After fastening the blade, check to use the same number of... washers when reassembling. i .To secure the shear blade, tighten the hex socket hd. Changing Blade Position .Use the hex wrench...
Owners Manual
Page 7
... .Stay within the specified maximum cutting width ( A ) : Case of the hex socket hd. shearing 100 width (A) (3-15/16") No limit Steel plate (Stainless) t = 1.2 t = under 1.2 I \IlIOl I I (0.04") Cuttino line Max. hold -down screw while you ... assembled. I Stationary blade 1 Yoke Hex socket hd. There must be contacting the bevelled yoke installing portions (A & B) and the tip of length 1,800 mm (7-7/8"). shearing width (A) No limit 7 Do not tamper with the hex wrench. hold -down screw shown in the diagram on the right is factory- When installing the...
... .Stay within the specified maximum cutting width ( A ) : Case of the hex socket hd. shearing 100 width (A) (3-15/16") No limit Steel plate (Stainless) t = 1.2 t = under 1.2 I \IlIOl I I (0.04") Cuttino line Max. hold -down screw while you ... assembled. I Stationary blade 1 Yoke Hex socket hd. There must be contacting the bevelled yoke installing portions (A & B) and the tip of length 1,800 mm (7-7/8"). shearing width (A) No limit 7 Do not tamper with the hex wrench. hold -down screw shown in the diagram on the right is factory- When installing the...
Owners Manual
Page 9
...Remove one of the above washers and insert it between the blades. 4. bolt Fig. 17 9 The correct blade clearance is no clearance. 2. Set the shear blade on the right), so that there is 0.1 0.2 mm (4 mil - 8 mil) 1. F i t as many of the washers as seen ...stationary blade a t position A (as possible between the blade holder and shear blade. Stationary blade Blade holder Thin-washers Shear blade I Blade holder H e x rocket hd. The use with the hex. Then fasten securely with your Makita Shear. screw. Optional Accessories CAUTION : The accessories specified in this manual are ...
...Remove one of the above washers and insert it between the blades. 4. bolt Fig. 17 9 The correct blade clearance is no clearance. 2. Set the shear blade on the right), so that there is 0.1 0.2 mm (4 mil - 8 mil) 1. F i t as many of the washers as seen ...stationary blade a t position A (as possible between the blade holder and shear blade. Stationary blade Blade holder Thin-washers Shear blade I Blade holder H e x rocket hd. The use with the hex. Then fasten securely with your Makita Shear. screw. Optional Accessories CAUTION : The accessories specified in this manual are ...
Owners Manual
Page 11
.... Plug E Cord Guard1 Leaf Spring Stop Ring E - 3 SWITCH LEVER ASSEMBLY IArrembled Items 45 47 & 491 Switch Lever P,n 4 Safety Lock 4CCESSORIES 1 1 100 1 iii Wrench Holder 3-7 H Wrench 3 Shear Blade Washer 5 ti. H Screw M4x30 (With Washer1 Gear Housing IWith Needle Bearing 6091 Ball Bearing 627 F Washer 7 Rod Needle Bearing 1012 F Washer 10 Crank Shaft...
.... Plug E Cord Guard1 Leaf Spring Stop Ring E - 3 SWITCH LEVER ASSEMBLY IArrembled Items 45 47 & 491 Switch Lever P,n 4 Safety Lock 4CCESSORIES 1 1 100 1 iii Wrench Holder 3-7 H Wrench 3 Shear Blade Washer 5 ti. H Screw M4x30 (With Washer1 Gear Housing IWith Needle Bearing 6091 Ball Bearing 627 F Washer 7 Rod Needle Bearing 1012 F Washer 10 Crank Shaft...
Parts Breakdown
Page 2
...6013BR BRUSH CAP , 9031 CARBON BRUSH 76, 6905B CARBON BRUSH SET CB-76, 6905B SWITCH,JN1600 NAME PLATE, JS1600 MOTOR HOUSING, JS1600 (TYPE 2) CORD GUARD, DA3000R CORD LEAF SPRING, DA3000 STOP RING E-3, 4304 SWITCH LEVER ASS'Y PIN 4, ...LS1221 SAFETY LOCK, DA3000 WRENCH HOLDER, JR3000V HEX WRENCH 3, AF501 SHEAR BLADE SET, JS1600 (T2) N/A Quantity 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 2 of 2 8/18/2010 BEARING 1012, GA7911 F....
...6013BR BRUSH CAP , 9031 CARBON BRUSH 76, 6905B CARBON BRUSH SET CB-76, 6905B SWITCH,JN1600 NAME PLATE, JS1600 MOTOR HOUSING, JS1600 (TYPE 2) CORD GUARD, DA3000R CORD LEAF SPRING, DA3000 STOP RING E-3, 4304 SWITCH LEVER ASS'Y PIN 4, ...LS1221 SAFETY LOCK, DA3000 WRENCH HOLDER, JR3000V HEX WRENCH 3, AF501 SHEAR BLADE SET, JS1600 (T2) N/A Quantity 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 2 of 2 8/18/2010 BEARING 1012, GA7911 F....