Owners Manual
Page 1
Note: Specifications of parts and accessories without notice. cutting capacitles cutting Mild steel Stainless radius ! MODEL JS1600 INSTRUCTION MANUAL DOUBLE INSULATION Specifications Max. I I 1.6" 1.2mm ( 1 / 1 6 ~ z ) (3,64,,1 ;olzm) 1 I I Strokes m ipneurt e 4,000 Conratitninugous Overall Net 1 (Input) 300 W I length weight I 1 230" (9-118") 1 . 7 kg (3.7 Ibs) I I Power scuopr dply ! 2m I (6.6ft.1 Manufacturer reserves the right t o change specifications of parts and accessories may vary from country t o country.
Note: Specifications of parts and accessories without notice. cutting capacitles cutting Mild steel Stainless radius ! MODEL JS1600 INSTRUCTION MANUAL DOUBLE INSULATION Specifications Max. I I 1.6" 1.2mm ( 1 / 1 6 ~ z ) (3,64,,1 ;olzm) 1 I I Strokes m ipneurt e 4,000 Conratitninugous Overall Net 1 (Input) 300 W I length weight I 1 230" (9-118") 1 . 7 kg (3.7 Ibs) I I Power scuopr dply ! 2m I (6.6ft.1 Manufacturer reserves the right t o change specifications of parts and accessories may vary from country t o country.
Owners Manual
Page 2
.... OUTDOOR USE EXTENSION CORDS. Keep tools sharp and clean for lubricating and changing accessories. sories, such as blades, bits, cutters. 14. IMPORTANT SAFETY INSTRUCTIONS WARNING: When using your hand and it to do the job better and safer a t the rate for alignment of moving parts, binding of moving parts. USE RIGHT TOOL. A guard or other part that keys and adjusting wrenches are tired. 18. KEEP WORK AREA CLEAN. It will operate proper...
.... OUTDOOR USE EXTENSION CORDS. Keep tools sharp and clean for lubricating and changing accessories. sories, such as blades, bits, cutters. 14. IMPORTANT SAFETY INSTRUCTIONS WARNING: When using your hand and it to do the job better and safer a t the rate for alignment of moving parts, binding of moving parts. USE RIGHT TOOL. A guard or other part that keys and adjusting wrenches are tired. 18. KEEP WORK AREA CLEAN. It will operate proper...
Owners Manual
Page 3
... supplied is harmful t o the motor. Have defective switches replaced by an authorized service center unless otherwise indicated elsewhere in doubt, DO NOT PLUG IN THE TOOL. Don't use only identical replacement parts. For example; If in this instruction manual. SAVE THESE INSTRUCTIONS. Shear & Standard Equipment Tool body I I_ 1 Switch lever (Paddle switch1 Yoke replaced by authorized service center. A power source with grounded surfaces. Using a power source w i t h voltage less than...
... supplied is harmful t o the motor. Have defective switches replaced by an authorized service center unless otherwise indicated elsewhere in doubt, DO NOT PLUG IN THE TOOL. Don't use only identical replacement parts. For example; If in this instruction manual. SAVE THESE INSTRUCTIONS. Shear & Standard Equipment Tool body I I_ 1 Switch lever (Paddle switch1 Yoke replaced by authorized service center. A power source with grounded surfaces. Using a power source w i t h voltage less than...
Owners Manual
Page 4
... 60 25 Fig. ~ ~ Max. Fig. 2 .The thickness of materials to shear materials thicker than indicated will result in the LOCK position. release it to the FREE position. ness gauge for shearing mild or stainless steel plate. cutting thickness h" 1.6 (1/16") 1.2 (3/64") 1.2 (3/64") 2.0 (5/64") 4 Note: The switch lever (paddleswitch) does not work the switch lever (paddle switch) with the safety lock in tool breakdown and/or possible injury.
... 60 25 Fig. ~ ~ Max. Fig. 2 .The thickness of materials to shear materials thicker than indicated will result in the LOCK position. release it to the FREE position. ness gauge for shearing mild or stainless steel plate. cutting thickness h" 1.6 (1/16") 1.2 (3/64") 1.2 (3/64") 2.0 (5/64") 4 Note: The switch lever (paddleswitch) does not work the switch lever (paddle switch) with the safety lock in tool breakdown and/or possible injury.
Owners Manual
Page 5
Replace worn blades as follows. +Blades may be used in a fresh set. 5 When exchanging blades, always put in 8 different locations on the front and back. JIS SPC s55c Shearing Method 0 Keep the shear moving parallel with the material. ~ Fig. 4 Fig. 5 Blade Inspection .Before using the tool check the blades for cutting should be shortened. Dull, worn blades... will result in poor shearing action, and the service life of the tool will be fastened to the work bench by...
Replace worn blades as follows. +Blades may be used in a fresh set. 5 When exchanging blades, always put in 8 different locations on the front and back. JIS SPC s55c Shearing Method 0 Keep the shear moving parallel with the material. ~ Fig. 4 Fig. 5 Blade Inspection .Before using the tool check the blades for cutting should be shortened. Dull, worn blades... will result in poor shearing action, and the service life of the tool will be fastened to the work bench by...
Owners Manual
Page 6
... no clearance between the shear blade and the holder. Blade holder Hex socket h d bolt Shear blade No clearance allowed Fig. Note: No washers are used for the stationary blade. I Fig. 6 1 Fig. Some power shears have one . I I .Turn the shear blade and replace with the hex wrench provided. Changing Blade Position .Use the hex wrench provided to use the same number of washers when reassembling. Keep pressure on the shear blade while tightening it.
... no clearance between the shear blade and the holder. Blade holder Hex socket h d bolt Shear blade No clearance allowed Fig. Note: No washers are used for the stationary blade. I Fig. 6 1 Fig. Some power shears have one . I I .Turn the shear blade and replace with the hex wrench provided. Changing Blade Position .Use the hex wrench provided to use the same number of washers when reassembling. Keep pressure on the shear blade while tightening it.
Owners Manual
Page 7
... the hex wrench. shearing width (A) No limit 7 There must be contacting the bevelled yoke installing portions (A & B) and the tip of length 1,800 mm (7-7/8"). I (3/64") Max. assembled. I I I I I I 1 1 IA I I lifi , 1800 mm (70-7/8") Unit: mm (inch) Mild steel t = under 1.O (3/64") I (0.04") Cuttino line Max. shearing 100 width (A) (3-15/16") No limit Steel plate (Stainless) t = 1.2 t = under 1.2 I \IlIOl I I Stationary blade 1 Yoke...
... the hex wrench. shearing width (A) No limit 7 There must be contacting the bevelled yoke installing portions (A & B) and the tip of length 1,800 mm (7-7/8"). I (3/64") Max. assembled. I I I I I I 1 1 IA I I lifi , 1800 mm (70-7/8") Unit: mm (inch) Mild steel t = under 1.O (3/64") I (0.04") Cuttino line Max. shearing 100 width (A) (3-15/16") No limit Steel plate (Stainless) t = 1.2 t = under 1.2 I \IlIOl I I Stationary blade 1 Yoke...
Owners Manual
Page 8
e------ L.. . 3mm (1/8") Fig. 1: * T o replace the carbon brushes, use a minus (-1 head screwdriver to about 3 mm (1/8") or sparking will occur. I I Fig. 13 Fig. 14 8 Both brushes should be changed at the same time. 0 Replace carbon brushes when they wear down to remove the brush holder cap.
e------ L.. . 3mm (1/8") Fig. 1: * T o replace the carbon brushes, use a minus (-1 head screwdriver to about 3 mm (1/8") or sparking will occur. I I Fig. 13 Fig. 14 8 Both brushes should be changed at the same time. 0 Replace carbon brushes when they wear down to remove the brush holder cap.
Owners Manual
Page 9
Remove one of any other accessory might be hazardous. screw. The use with the hex. Set the shear blade on the right), so that there is 0.1 0.2 mm (4 mil - 8 mil) 1. Then fasten securely with your Makita Shear. Stationary blade Blade holder Thin-washers Shear blade I Blade holder H e x rocket hd. The correct blade clearance is no clearance. 2. F i t as possible between the blade holder and shear blade. Blades (two per set of brister package...
Remove one of any other accessory might be hazardous. screw. The use with the hex. Set the shear blade on the right), so that there is 0.1 0.2 mm (4 mil - 8 mil) 1. Then fasten securely with your Makita Shear. Stationary blade Blade holder Thin-washers Shear blade I Blade holder H e x rocket hd. The correct blade clearance is no clearance. 2. F i t as possible between the blade holder and shear blade. Blades (two per set of brister package...
Owners Manual
Page 11
... Switch Lever P,n 4 Safety Lock 4CCESSORIES 1 1 100 1 iii Wrench Holder 3-7 H Wrench 3 Shear Blade MAC UE 28 1 29 1 30 1 31 1 32 2 33 1 34 2 35 1 36 2 37 2 38 1 39 2 40 1 41 1 42 1 44 1 45 1 46 1 47 1 48 1 49 1 H S ti Bolt M4x20 Yoke H Nut M4-7 H S S Screw M 6 x 6 P H Screw M 4 x 3 0 IWith Warherl Switch Cover P H Screw M4x18 IWith Warherl Strain Relief Brush Holder Cap Carbon Brush CB-53 Switch Rivet 0-5 Name Plate Motor Housing IWith Brush Holder x 21 Cord Guard CORD ASSEMBLY IAsembled Cord. Washer 6 Gear Housing...
... Switch Lever P,n 4 Safety Lock 4CCESSORIES 1 1 100 1 iii Wrench Holder 3-7 H Wrench 3 Shear Blade MAC UE 28 1 29 1 30 1 31 1 32 2 33 1 34 2 35 1 36 2 37 2 38 1 39 2 40 1 41 1 42 1 44 1 45 1 46 1 47 1 48 1 49 1 H S ti Bolt M4x20 Yoke H Nut M4-7 H S S Screw M 6 x 6 P H Screw M 4 x 3 0 IWith Warherl Switch Cover P H Screw M4x18 IWith Warherl Strain Relief Brush Holder Cap Carbon Brush CB-53 Switch Rivet 0-5 Name Plate Motor Housing IWith Brush Holder x 21 Cord Guard CORD ASSEMBLY IAsembled Cord. Washer 6 Gear Housing...
Owners Manual
Page 12
... tool. N alterations have been made or attempted by defective workmanship or material, Makita will repair (or at our option, replace) without charge. IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE O F THE PRODUCT. This Warranty gives you specific legal rights, and you may not apply to be free of...
... tool. N alterations have been made or attempted by defective workmanship or material, Makita will repair (or at our option, replace) without charge. IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE O F THE PRODUCT. This Warranty gives you specific legal rights, and you may not apply to be free of...
Parts Breakdown
Page 2
... PIN 4, HR2400 PIN 6, JS1600 SET SCREW M8X16, JS1600 PROTECTOR, JS1600 SPRING WASHER 5, 9005B H.S.H. SCREW M4X30, 9045B MOTOR HOUSING COVER, JN1600 P.H. BOLT M5X10, 5090DW H.S.H. BOLT M4X10, BO5001 H.S.H. WASHER 5, JS1600 H.S.H. SCREW M4X18, N9501B STRAIN RELIEF, 6013BR BRUSH CAP , 9031 CARBON BRUSH 76, 6905B CARBON BRUSH SET CB-76, 6905B SWITCH,JN1600 NAME PLATE, JS1600 MOTOR HOUSING, JS1600 (TYPE 2) CORD GUARD, DA3000R CORD LEAF SPRING, DA3000 STOP RING E-3, 4304 SWITCH LEVER ASS'Y PIN 4, LS1221 SAFETY LOCK, DA3000 WRENCH HOLDER, JR3000V HEX WRENCH 3, AF501 SHEAR BLADE SET, JS1600...
... PIN 4, HR2400 PIN 6, JS1600 SET SCREW M8X16, JS1600 PROTECTOR, JS1600 SPRING WASHER 5, 9005B H.S.H. SCREW M4X30, 9045B MOTOR HOUSING COVER, JN1600 P.H. BOLT M5X10, 5090DW H.S.H. BOLT M4X10, BO5001 H.S.H. WASHER 5, JS1600 H.S.H. SCREW M4X18, N9501B STRAIN RELIEF, 6013BR BRUSH CAP , 9031 CARBON BRUSH 76, 6905B CARBON BRUSH SET CB-76, 6905B SWITCH,JN1600 NAME PLATE, JS1600 MOTOR HOUSING, JS1600 (TYPE 2) CORD GUARD, DA3000R CORD LEAF SPRING, DA3000 STOP RING E-3, 4304 SWITCH LEVER ASS'Y PIN 4, LS1221 SAFETY LOCK, DA3000 WRENCH HOLDER, JR3000V HEX WRENCH 3, AF501 SHEAR BLADE SET, JS1600...