Owners Manual
Page 1
www.makitatools.com SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Circular Saw Equipped with Electric Blade Brake 415 mm (16 - 5/16") MODEL 5402NA 001963 INSTRUCTION MANUAL WARNING: For your personal safety, READ and UNDERSTAND before using.
www.makitatools.com SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Circular Saw Equipped with Electric Blade Brake 415 mm (16 - 5/16") MODEL 5402NA 001963 INSTRUCTION MANUAL WARNING: For your personal safety, READ and UNDERSTAND before using.
Owners Manual
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... outlet properly installed and grounded in accordance with a qualified electrician if you to lose control. 2 Electrical Safety 4. Never remove the grounding prong or modify the plug in explosive atmospheres, such as to change specifications without notice. • Specifications may ignite the dust or fumes. 3. cutting capacities at 90° at 45° No load speed (RPM) Overall length Net weight 5402NA 415...
... outlet properly installed and grounded in accordance with a qualified electrician if you to lose control. 2 Electrical Safety 4. Never remove the grounding prong or modify the plug in explosive atmospheres, such as to change specifications without notice. • Specifications may ignite the dust or fumes. 3. cutting capacities at 90° at 45° No load speed (RPM) Overall length Net weight 5402NA 415...
Owners Manual
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... hands of children and other condition that are NOT eye protection. Do not expose power tools to a stable platform. Avoid accidental starting the tool accidentally. 19. Remove adjusting keys or wrenches before using. Ordinary eye or sun glasses are recommended by the manufacturer for appropriate conditions. Use only accessories that may result in . Service or maintenance performed by qualified repair personnel. 5. Never use tool if switch does not turn...
... hands of children and other condition that are NOT eye protection. Do not expose power tools to a stable platform. Avoid accidental starting the tool accidentally. 19. Remove adjusting keys or wrenches before using. Ordinary eye or sun glasses are recommended by the manufacturer for appropriate conditions. Use only accessories that may result in . Service or maintenance performed by qualified repair personnel. 5. Never use tool if switch does not turn...
Owners Manual
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... identical replacement parts. "A". When servicing a tool, use depending on 120 volts and has a plug that accept the tool's plug. An adapter Fig. Adapter Grounding Blade Fig. Follow instructions in feet 25 ft. 50 ft. 100 ft. 150 ft. Your unit is for cord Ampere Rating Volts 120 V Total length of cord in the Maintenance section of Grounded Outlet Box Fig. USE PROPER EXTENSION CORD: Use only three-wire extension cords...
... identical replacement parts. "A". When servicing a tool, use depending on 120 volts and has a plug that accept the tool's plug. An adapter Fig. Adapter Grounding Blade Fig. Follow instructions in feet 25 ft. 50 ft. 100 ft. 150 ft. Your unit is for cord Ampere Rating Volts 120 V Total length of cord in the Maintenance section of Grounded Outlet Box Fig. USE PROPER EXTENSION CORD: Use only three-wire extension cords...
Owners Manual
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..., coasting blade will cause the saw , for proper closing before use a rip fence or straight edge guide. Check lower guard for optimum performance and safety of operation. 5 Hold tool by the blade. Blades that do not match the mounting hardware of the saw safety rules. Keep your leg. SPECIFIC SAFETY RULES USB008-5 DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to circular saw will run...
..., coasting blade will cause the saw , for proper closing before use a rip fence or straight edge guide. Check lower guard for optimum performance and safety of operation. 5 Hold tool by the blade. Blades that do not match the mounting hardware of the saw safety rules. Keep your leg. SPECIFIC SAFETY RULES USB008-5 DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to circular saw will run...
Owners Manual
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... support board or panel near the edge of the saw on the larger portion and the smaller piece cut . Do not use gasoline. Keep blade clean by first removing it from the work or pull the saw should be avoided by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward operator. For pocket cuts, retract lower guard using Retracting Lever...
... support board or panel near the edge of the saw on the larger portion and the smaller piece cut . Do not use gasoline. Keep blade clean by first removing it from the work or pull the saw should be avoided by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward operator. For pocket cuts, retract lower guard using Retracting Lever...
Owners Manual
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... will not be sure depth and bevel adjustments are tight. 14. Avoid Cutting Nails. Operate with a front grip and rear handle for and remove all nails from lumber before cutting. 15. Never attempt to maintain smooth advancement of tool without slowing. 12. Adjustments. Before cutting be caught on that it down in blade speed. 13. Fig. 5 Fig. 6 17. Fig. 4 illustrates typical hand support of accuracy, and possible...
... will not be sure depth and bevel adjustments are tight. 14. Avoid Cutting Nails. Operate with a front grip and rear handle for and remove all nails from lumber before cutting. 15. Never attempt to maintain smooth advancement of tool without slowing. 12. Adjustments. Before cutting be caught on that it down in blade speed. 13. Fig. 5 Fig. 6 17. Fig. 4 illustrates typical hand support of accuracy, and possible...
Owners Manual
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... the blade has come to stop . 19. WARNING: Blade coasts to a complete stop after completing a cut, be toxic. Take caution to serious accidents. extremely dangerous and can cause serious injury. Follow material supplier safety data. V volts A amperes Hz hertz alternating current n no load speed .../min revolutions or reciprocation per minute 8 Before setting the tool down after switch is released. Contact with coasting blade can...
... the blade has come to stop . 19. WARNING: Blade coasts to a complete stop after completing a cut, be toxic. Take caution to serious accidents. extremely dangerous and can cause serious injury. Follow material supplier safety data. V volts A amperes Hz hertz alternating current n no load speed .../min revolutions or reciprocation per minute 8 Before setting the tool down after switch is released. Contact with coasting blade can...
Owners Manual
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... base and the clamping screw on the depth guide and move the base up or down and turn it in locked position. Bevel scale plate 1 2 1. Lock lever 001966 Blade steady device In general way, use the lock lever by setting it 90° clockwise. Loosen the lever on the back. 1 Set for the desired angle (0° - 45°) by tightening the lever. Release 2. Lock 3. To lock the lock lever, push it 90° counterclockwise. When you replace a saw blade, release the lock lever...
... base and the clamping screw on the depth guide and move the base up or down and turn it in locked position. Bevel scale plate 1 2 1. Lock lever 001966 Blade steady device In general way, use the lock lever by setting it 90° clockwise. Loosen the lever on the back. 1 Set for the desired angle (0° - 45°) by tightening the lever. Release 2. Lock 3. To lock the lock lever, push it 90° counterclockwise. When you replace a saw blade, release the lock lever...
Owners Manual
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... that the tool is switched off button 2. If the tool consistently fails to stop blade after switch trigger release, have tool serviced at the front of blade steady device. 10 Release the lock lever of the tool. • Use only the Makita wrench to the "OFF" position when released. Release the switch trigger to quickly stop . Shaft lock 2. NEVER USE TOOL WITHOUT A FUNCTIONING LOWER GUARD. Swich trigger ASSEMBLY 2 1. 001967 Sighting For straight cuts, align the A position on the tool. 001969 Removing or installing saw blade 1 CAUTION...
... that the tool is switched off button 2. If the tool consistently fails to stop blade after switch trigger release, have tool serviced at the front of blade steady device. 10 Release the lock lever of the tool. • Use only the Makita wrench to the "OFF" position when released. Release the switch trigger to quickly stop . Shaft lock 2. NEVER USE TOOL WITHOUT A FUNCTIONING LOWER GUARD. Swich trigger ASSEMBLY 2 1. 001967 Sighting For straight cuts, align the A position on the tool. 001969 Removing or installing saw blade 1 CAUTION...
Owners Manual
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..., replace the need to check lower guard operation before each use the wrench to keep it from being lost. 1 11 Hex wrench 1. Mounting the blade on the other. Inner flange 4. Mounting shaft 3. The side with 25.4 mm (1") diameter is marked by "25.4". To install the blade, follow the removal procedure in the figure to loosen the hex bolt counterclockwise. After installing the blade, lock the lock lever. Outer...
..., replace the need to check lower guard operation before each use the wrench to keep it from being lost. 1 11 Hex wrench 1. Mounting the blade on the other. Inner flange 4. Mounting shaft 3. The side with 25.4 mm (1") diameter is marked by "25.4". To install the blade, follow the removal procedure in the figure to loosen the hex bolt counterclockwise. After installing the blade, lock the lock lever. Outer...
Owners Manual
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... grip firmly when starting or stopping the tool, since there is provided with your speed of advance uniform. To get clean cuts, keep your sawing line straight and your finger. Use eye protection to chips and wood dust being ejected from saw , they cannot be cut line. Then push the shorter side of it into the lever. OPERATION 1 3 1. Release switch, wait for blade to dangerous...
... grip firmly when starting or stopping the tool, since there is provided with your speed of advance uniform. To get clean cuts, keep your sawing line straight and your finger. Use eye protection to chips and wood dust being ejected from saw , they cannot be cut line. Then push the shorter side of it into the lever. OPERATION 1 3 1. Release switch, wait for blade to dangerous...
Owners Manual
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...-accurate straight cuts. Hex wrench 13 Adjusting screw 2. 1 2 1. Rip fence (Guide rule) 001976 Rip fence (Guide rule) The handy rip fence allows you to perform inspection or maintenance. 001977 Adjusting for accuracy of uniform width possible. Simply slide the rip fence up snugly against the side of the workpiece and secure it is switched off , adjust the adjusting screw with the base using a triangular rule, try square, etc. 1. ing the blade with the hex wrench while squar-
...-accurate straight cuts. Hex wrench 13 Adjusting screw 2. 1 2 1. Rip fence (Guide rule) 001976 Rip fence (Guide rule) The handy rip fence allows you to perform inspection or maintenance. 001977 Adjusting for accuracy of uniform width possible. Simply slide the rip fence up snugly against the side of the workpiece and secure it is switched off , adjust the adjusting screw with the base using a triangular rule, try square, etc. 1. ing the blade with the hex wrench while squar-
Owners Manual
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... Service Centers, always using Makita replacement parts. Use only identical carbon brushes. 1 1. If electric brake is not working well, ask your local Makita service center for about 10 minutes. Only use with your local Makita service center. • Steel & Carbide-tipped saw blades Combination Crosscutting Rip-cutting General purpose blade for use accessory or attachment for better chip clearance and minimal binding. • Rip fence (Guide rule) • Hex wrench 6 14 Fast cuts with no load for repair. Screwdriver 001979 Use a screwdriver...
... Service Centers, always using Makita replacement parts. Use only identical carbon brushes. 1 1. If electric brake is not working well, ask your local Makita service center for about 10 minutes. Only use with your local Makita service center. • Steel & Carbide-tipped saw blades Combination Crosscutting Rip-cutting General purpose blade for use accessory or attachment for better chip clearance and minimal binding. • Rip fence (Guide rule) • Hex wrench 6 14 Fast cuts with no load for repair. Screwdriver 001979 Use a screwdriver...
Owners Manual
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Fold 17 Cut Makita U.S.A., Inc. 14930 Northam Street La Mirada, CA 90638-5753 First-Class Postage Required Post Office will not deliver without proper postage.
Fold 17 Cut Makita U.S.A., Inc. 14930 Northam Street La Mirada, CA 90638-5753 First-Class Postage Required Post Office will not deliver without proper postage.
Owners Manual
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Use of the product is intended for: Construction Trade Industrial Maintenance Home Maintenance Hobby Other ( ) 4. INTL. LAST NAME / COMPANY NAME STREET ADRESS CITY STATE ZIP CODE PHONE STATUS Married Single SEX MF AREA CODE AGE: Under 19 20-29 30-... : Design Features Size Price Makita Brand Repair Service Durability Power Other ( ) 5. SERIAL NO. Any comments: Paste Paste Paste Paste Paste Paste Paste Paste DATE PURCHASED MONTH DAY YEAR MODEL NO. This product was purchased from: Home Center Hardware/Lumber Store Tool Distributor Industrial Supply ...
Use of the product is intended for: Construction Trade Industrial Maintenance Home Maintenance Hobby Other ( ) 4. INTL. LAST NAME / COMPANY NAME STREET ADRESS CITY STATE ZIP CODE PHONE STATUS Married Single SEX MF AREA CODE AGE: Under 19 20-29 30-... : Design Features Size Price Makita Brand Repair Service Durability Power Other ( ) 5. SERIAL NO. Any comments: Paste Paste Paste Paste Paste Paste Paste Paste DATE PURCHASED MONTH DAY YEAR MODEL NO. This product was purchased from: Home Center Hardware/Lumber Store Tool Distributor Industrial Supply ...
Owners Manual
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... 1704 Babcock Blvd. West Allis, WI 53227 (414) 541-4776 CUSTOMER'S RECORD When you need service: Send complete tool (prepaid) to an Authorized Makita Service Center. Serial No. 19 Prospect, IL 60056-6011 (847) 297-3100 MARYLAND 7397 Washington Boulevard, Suite 104...problem with your tool. San Diego, CA 92111 (858) 278-4471 16735 Saticoy St., Ste. 105 Van Nuys, CA 91406 (818) 782-2440 COLORADO 11839 E. 51st Ave. Suites. 22 - 24 Las Vegas, NV 89102 (702) 368-4277 NEW JERSEY 251 Herrod Blvd. Date Purchased Dealer's Name & Address Model No. FACTORY SERVICE CENTERS 1-800-4-MAKITA...
... 1704 Babcock Blvd. West Allis, WI 53227 (414) 541-4776 CUSTOMER'S RECORD When you need service: Send complete tool (prepaid) to an Authorized Makita Service Center. Serial No. 19 Prospect, IL 60056-6011 (847) 297-3100 MARYLAND 7397 Washington Boulevard, Suite 104...problem with your tool. San Diego, CA 92111 (858) 278-4471 16735 Saticoy St., Ste. 105 Van Nuys, CA 91406 (818) 782-2440 COLORADO 11839 E. 51st Ave. Suites. 22 - 24 Las Vegas, NV 89102 (702) 368-4277 NEW JERSEY 251 Herrod Blvd. Date Purchased Dealer's Name & Address Model No. FACTORY SERVICE CENTERS 1-800-4-MAKITA...
Owners Manual
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...WARRANTY. MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge. This Warranty gives you specific legal rights, and you may also have been made or attempted by others: • repairs are : • lead from lead-based...THE SALE OR USE OF THE PRODUCT. Some states do this one year period, return the COMPLETE tool, freight prepaid, to one of Makita's Factory or Authorized Service Centers. WARNING Some dust created by power sanding, sawing, grinding, drilling, and other ...
...WARRANTY. MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge. This Warranty gives you specific legal rights, and you may also have been made or attempted by others: • repairs are : • lead from lead-based...THE SALE OR USE OF THE PRODUCT. Some states do this one year period, return the COMPLETE tool, freight prepaid, to one of Makita's Factory or Authorized Service Centers. WARNING Some dust created by power sanding, sawing, grinding, drilling, and other ...
Parts Breakdown
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..., 5402NA TENSION SPRING 6, 5402NA SAFETY COVER, 5402NA SAFETY COVER, 5402NA P.H. SCREW M4X25, 5057KB P.H. SCREW M5X30, 2030S HANDLE SET,5402NA HANDLE SET,5402NA LOCK-OFF BUTTON, 5402NA COMPRESSION SPRING 5, 5402NA SWITCH LEVER, 5402NA SWITCH,5402NA P.H. SCREW M4X8, 2708 N/A BLADE CASE,5402NA BLADE CASE, 5402NA TAPPING SCREW 4X18, 4323K STRAIN RELIEF, UM401DW CORD (3X14X16 SJ), 5402NA HANDLE SET,5402NA HANDLE SET,5402NA C.S.H. H. SCREW, 5740NB BEARING BOX, 5402NA O RING 75,5402NA BALL BEARING 6204DDW, LC1230 BEARING RETAINER 31-48, 2711 SPINDLE, 5402NA KEY 5, HR4000C HELICAL GEAR...
..., 5402NA TENSION SPRING 6, 5402NA SAFETY COVER, 5402NA SAFETY COVER, 5402NA P.H. SCREW M4X25, 5057KB P.H. SCREW M5X30, 2030S HANDLE SET,5402NA HANDLE SET,5402NA LOCK-OFF BUTTON, 5402NA COMPRESSION SPRING 5, 5402NA SWITCH LEVER, 5402NA SWITCH,5402NA P.H. SCREW M4X8, 2708 N/A BLADE CASE,5402NA BLADE CASE, 5402NA TAPPING SCREW 4X18, 4323K STRAIN RELIEF, UM401DW CORD (3X14X16 SJ), 5402NA HANDLE SET,5402NA HANDLE SET,5402NA C.S.H. H. SCREW, 5740NB BEARING BOX, 5402NA O RING 75,5402NA BALL BEARING 6204DDW, LC1230 BEARING RETAINER 31-48, 2711 SPINDLE, 5402NA KEY 5, HR4000C HELICAL GEAR...
Parts Breakdown
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...-7 MOTOR HOUSING CPL., 5402NA 1 77 152907-7 MOTOR HOUSING CPL., 5402NA 1 78 852883-2 NAME PLATE, 5402NA 1 79 266027-2 TAPPING SCREW M5X16, 5402NA 2 80 417277-4 FRONT HANDLE, 5402NA 1 81 266027-2 TAPPING SCREW M5X16, 5402NA 2 82 191953-5 CARBON BRUSH SET CB-203, LS1211 1 82 194991-6 CARBON BRUSH SET CB-203, LS1211 1 83 643700-5 BRUSH HOLDER CAP, GA7021 2 84 911263-2 P.H. SCREW M5X40, 2711 4 85 261081-1 URETHANE WASHER 25, 5402NA 1 86 211066-7 B. WASHER 6, 5402A 1 63 163426-8 BASE, 5402NA 1 63 163498-3 BASE, 5402NA 1 64...
...-7 MOTOR HOUSING CPL., 5402NA 1 77 152907-7 MOTOR HOUSING CPL., 5402NA 1 78 852883-2 NAME PLATE, 5402NA 1 79 266027-2 TAPPING SCREW M5X16, 5402NA 2 80 417277-4 FRONT HANDLE, 5402NA 1 81 266027-2 TAPPING SCREW M5X16, 5402NA 2 82 191953-5 CARBON BRUSH SET CB-203, LS1211 1 82 194991-6 CARBON BRUSH SET CB-203, LS1211 1 83 643700-5 BRUSH HOLDER CAP, GA7021 2 84 911263-2 P.H. SCREW M5X40, 2711 4 85 261081-1 URETHANE WASHER 25, 5402NA 1 86 211066-7 B. WASHER 6, 5402A 1 63 163426-8 BASE, 5402NA 1 63 163498-3 BASE, 5402NA 1 64...