Owners Manual
Page 3
... Instruction manual must be installed in opening provided. Read instruction manual before bathing or showering. improper installation and use . Inspect and replace anode. - Temperature limiting valves are available Read instruction manual for thermal expansion. Always read and understand instruction manual. Install in location with drainage. • Fill tank with codes. . manual and safety messages before installing, operating or servicing this or any otller appliance. * Avoid all ignition sources if you smell LP gas. * Do not expose water heater control to follow instructions...
... Instruction manual must be installed in opening provided. Read instruction manual before bathing or showering. improper installation and use . Inspect and replace anode. - Temperature limiting valves are available Read instruction manual for thermal expansion. Always read and understand instruction manual. Install in location with drainage. • Fill tank with codes. . manual and safety messages before installing, operating or servicing this or any otller appliance. * Avoid all ignition sources if you smell LP gas. * Do not expose water heater control to follow instructions...
Owners Manual
Page 4
... Gas Burner ... 21 Replacing the Pilot Assembly ... 21 Replacing the Thermocouple ... 22 External Inspection & Cleaning of the Flame Arrestor 22 Cleaning the Combustion Chamber and Flame Arrestor 22 Replacing the Burner DoorAssembly ... 23 Piezoelectric Igniter System ... 23 Testing the Igniter System ... 23 Removing and Replacing the Gas Control Valve/Thermostat 24 Housekeeping ... 24 Anode Rod Inspection ... 24 Temperature-Pressure Relief Valve Operation ... 25 Draining ... 25 Drain Valve Washer Replacement ... 25 Service ... 25 TROUBLESHOOTING GUIDE ...26-30 Start...
... Gas Burner ... 21 Replacing the Pilot Assembly ... 21 Replacing the Thermocouple ... 22 External Inspection & Cleaning of the Flame Arrestor 22 Cleaning the Combustion Chamber and Flame Arrestor 22 Replacing the Burner DoorAssembly ... 23 Piezoelectric Igniter System ... 23 Testing the Igniter System ... 23 Removing and Replacing the Gas Control Valve/Thermostat 24 Housekeeping ... 24 Anode Rod Inspection ... 24 Temperature-Pressure Relief Valve Operation ... 25 Draining ... 25 Drain Valve Washer Replacement ... 25 Service ... 25 TROUBLESHOOTING GUIDE ...26-30 Start...
Owners Manual
Page 5
... combustion, vent action, and vent pipe installation are going to avoid falling or moving during an earthquake. the water heater complies the Location section in preventing death from the California Office of this manual first and then the entire manual carefully. MODEL NUMBER I53.330942 I53.330952 TANK CAPACITY IN GALS (LTRS) 40 (151) 50 (189) TYPE OF GAS NATURAL NATURAL INPUT RATE (Btu/hr) 40,000 40,000 RECOVERY RATE GALS. Abbreviations...
... combustion, vent action, and vent pipe installation are going to avoid falling or moving during an earthquake. the water heater complies the Location section in preventing death from the California Office of this manual first and then the entire manual carefully. MODEL NUMBER I53.330942 I53.330952 TANK CAPACITY IN GALS (LTRS) 40 (151) 50 (189) TYPE OF GAS NATURAL NATURAL INPUT RATE (Btu/hr) 40,000 40,000 RECOVERY RATE GALS. Abbreviations...
Owners Manual
Page 7
...\ THERMOCOUPLE IGNITER ROD X L K * ALL PIPING MATERIALS TO BE SUPPUED BY CUSTOMERS. TO VENT _RMINATION ON ROOF A INSTALL THERMAL EXPANSION TANK OR DEVICE IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM B (T) THERMOSTAT GAS CONTROL KNOB WATER TEMPERATURE (ADJUSTING DIAL) D\ S/ "OFF" POSITION "PILOT" POSITION TOP VIEW- =ON" POSITION (V) PILOT& MAIN BURNER MAIN BURNER PILOTTUBING BURNER TUBE H I Ground Joint Union J Drip Leg (Sediment Trap) K Inner Door L Outer door M Union N Inlet Water Shut-off Valve O Cold Water Inlet P Inlet Dip Tube Q Temperature-Pressure Relief...
...\ THERMOCOUPLE IGNITER ROD X L K * ALL PIPING MATERIALS TO BE SUPPUED BY CUSTOMERS. TO VENT _RMINATION ON ROOF A INSTALL THERMAL EXPANSION TANK OR DEVICE IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM B (T) THERMOSTAT GAS CONTROL KNOB WATER TEMPERATURE (ADJUSTING DIAL) D\ S/ "OFF" POSITION "PILOT" POSITION TOP VIEW- =ON" POSITION (V) PILOT& MAIN BURNER MAIN BURNER PILOTTUBING BURNER TUBE H I Ground Joint Union J Drip Leg (Sediment Trap) K Inner Door L Outer door M Union N Inlet Water Shut-off Valve O Cold Water Inlet P Inlet Dip Tube Q Temperature-Pressure Relief...
Owners Manual
Page 8
... all connections are removed. Open a nearby hot water faucet which must be cut with a pipe wrench at the union in the water heater and speed draining. The water passing out of the draft hood. Disconnect the temperature-pressure relief valve drain line. These pieces should be made later if necessary. Removing the Old Water Heater ® ® .* % ®; FIGURE 4, Check again to the water heater. FmGURE5. ® Disconnect the vent pipe from the gas control valve. ®...
... all connections are removed. Open a nearby hot water faucet which must be cut with a pipe wrench at the union in the water heater and speed draining. The water passing out of the draft hood. Disconnect the temperature-pressure relief valve drain line. These pieces should be made later if necessary. Removing the Old Water Heater ® ® .* % ®; FIGURE 4, Check again to the water heater. FmGURE5. ® Disconnect the vent pipe from the gas control valve. ®...
Owners Manual
Page 9
...: • Select a location indoors as close as centralized with the use . Carpeting must be stored or used in manufactured (mobile) homes or outdoor installation. Do not expose water tleater control to excessive gas pressure. , Use only gas shown on carpeting. For this water heater is a flammable vapor ignition resistant water heater and is not for the safety of flammable vapors being ignited, gasoline and other open flame or spark producing appliance. These devices are available...
...: • Select a location indoors as close as centralized with the use . Carpeting must be stored or used in manufactured (mobile) homes or outdoor installation. Do not expose water tleater control to excessive gas pressure. , Use only gas shown on carpeting. For this water heater is a flammable vapor ignition resistant water heater and is not for the safety of flammable vapors being ignited, gasoline and other open flame or spark producing appliance. These devices are available...
Owners Manual
Page 10
... the vent pipe, see Figure 9. The purpose of combustion air flow to insulation and standby loss requirements, making an insulation blanket unnecessary. Your Kenmore water heater meets or exceeds the National Appliance Energy Conservation Act standards with storage tank heaters. injury, combustion and air must be used in accordance with safe operation of the draft hood. • Do not cover the outer door, thermostat or temperature & pressure relief valve. • Do not allow insulation to...
... the vent pipe, see Figure 9. The purpose of combustion air flow to insulation and standby loss requirements, making an insulation blanket unnecessary. Your Kenmore water heater meets or exceeds the National Appliance Energy Conservation Act standards with storage tank heaters. injury, combustion and air must be used in accordance with safe operation of the draft hood. • Do not cover the outer door, thermostat or temperature & pressure relief valve. • Do not allow insulation to...
Owners Manual
Page 12
... showering Temperature limiting valves are available at the hot water tap, then you upon contact. Follow manufacturer's instructions for installation of all equipment in the open position or interlocked with the outdoors. the factory Regulation FIGURE 13A, Louvers and Grilles: In calculating free area, consideration shall be permanently injured by hot water than 1/4 inch (6.4 mm) mesh. Water Piping _WATER _ OUTLET A{R DUCT HEATER 1 i_ INLET AIR DUCT...
... showering Temperature limiting valves are available at the hot water tap, then you upon contact. Follow manufacturer's instructions for installation of all equipment in the open position or interlocked with the outdoors. the factory Regulation FIGURE 13A, Louvers and Grilles: In calculating free area, consideration shall be permanently injured by hot water than 1/4 inch (6.4 mm) mesh. Water Piping _WATER _ OUTLET A{R DUCT HEATER 1 i_ INLET AIR DUCT...
Owners Manual
Page 14
... air gap is provided with any valve between the relief valve and the tank. If the discharge pipe is made with a properly certified combination temperature - FIGURE 16. Temperature-Pressure Relief Valve HOT WATER OUTLET HOT _S_ Explosion Hazard - If replaced, the valve must be removed from its designated opening nor plugged. Do not connect tubing directly to a drain or other suitable means, the water flow may cause property damage. Properly sized temperaturepressure relief valve must be installed...
... air gap is provided with any valve between the relief valve and the tank. If the discharge pipe is made with a properly certified combination temperature - FIGURE 16. Temperature-Pressure Relief Valve HOT WATER OUTLET HOT _S_ Explosion Hazard - If replaced, the valve must be removed from its designated opening nor plugged. Do not connect tubing directly to a drain or other suitable means, the water flow may cause property damage. Properly sized temperaturepressure relief valve must be installed...
Owners Manual
Page 15
... Gas Code ANSI Z223.1/NFPA 54. Carbon Monoxide Gas - lll_b_ -,-4 , Be alert for your local Sears Service Center or gas supplier to properly open when the water heater is used, the venting must be removed drafting of water. To insure proper venting of the water heater and the piping. The combustion obstructed. and ventilation air flow must not be The water heater with a sheet metal screw. The legs will let air out of this water heater...
... Gas Code ANSI Z223.1/NFPA 54. Carbon Monoxide Gas - lll_b_ -,-4 , Be alert for your local Sears Service Center or gas supplier to properly open when the water heater is used, the venting must be removed drafting of water. To insure proper venting of the water heater and the piping. The combustion obstructed. and ventilation air flow must not be The water heater with a sheet metal screw. The legs will let air out of this water heater...
Owners Manual
Page 16
... • Turn off valve in a fire or explosion from leaking gas. Carbon Monoxide Gas •iq _,.:o . If the main gas line shutoff serving all gas appliances shut "OFF" until the water heater installation is for natural and propane gas (L.R) gas. Be sure to the outdoors of the unit. Flue gases may occur if air for leaks before lighting the water heater. Make sure the gas supplied is the same type listed on the rating plate...
... • Turn off valve in a fire or explosion from leaking gas. Carbon Monoxide Gas •iq _,.:o . If the main gas line shutoff serving all gas appliances shut "OFF" until the water heater installation is for natural and propane gas (L.R) gas. Be sure to the outdoors of the unit. Flue gases may occur if air for leaks before lighting the water heater. Make sure the gas supplied is the same type listed on the rating plate...
Owners Manual
Page 19
..., turn off the manual gas control valve to decrease the temperature. Temperature limiting valves are available Read instruction manual for safe temperature setting Ho'n'ER WATER CAN SCALD: Water heaters are at highest risk for installation of these people or at the hot water tap, then you upon contact. Align the index bar on the thermostat See Figures 21 and 22. Never allow small childrento use such as a mixing valve should be reset...
..., turn off the manual gas control valve to decrease the temperature. Temperature limiting valves are available Read instruction manual for safe temperature setting Ho'n'ER WATER CAN SCALD: Water heaters are at highest risk for installation of these people or at the hot water tap, then you upon contact. Align the index bar on the thermostat See Figures 21 and 22. Never allow small childrento use such as a mixing valve should be reset...
Owners Manual
Page 21
... the thermocouple connects tothe rear of the pilotassembly. 4. Turn the gas control knob on the water heater. 3. Remove the outer door. 4. Remove the two screws eecudng the burner door assembly to see if it for rouse later. 5. GAS VALVE/ THERMOSTAT Ultra Low NOx Natural Gas Burner Check the burner to the combustion chamber. (Figure 24). BURNER DOOR DOOR SCREW (2) TWO PIECE WlRE CONNECTOR FIGURE 26, Replacing the Pilot Assembly FIGURE 24. 5. Disconnect the thermocouple (right-hand thread), pilot tube, the igniter wire from...
... the thermocouple connects tothe rear of the pilotassembly. 4. Turn the gas control knob on the water heater. 3. Remove the outer door. 4. Remove the two screws eecudng the burner door assembly to see if it for rouse later. 5. GAS VALVE/ THERMOSTAT Ultra Low NOx Natural Gas Burner Check the burner to the combustion chamber. (Figure 24). BURNER DOOR DOOR SCREW (2) TWO PIECE WlRE CONNECTOR FIGURE 26, Replacing the Pilot Assembly FIGURE 24. 5. Disconnect the thermocouple (right-hand thread), pilot tube, the igniter wire from...
Owners Manual
Page 23
... there is part of the igniter button, electrede, and wire. Reconnect the igniter wire. removed from the electrode. Once the burner door assembly is not broken. Do not cress-thread or apply any thread sealant to the water heater at the manual gas shut-off the gas to these instructions can be centered between the burner door assembly and the combustion chamber. 6. Rust can result in by lightly sanding with a 7/16" open end...
... there is part of the igniter button, electrede, and wire. Reconnect the igniter wire. removed from the electrode. Once the burner door assembly is not broken. Do not cress-thread or apply any thread sealant to the water heater at the manual gas shut-off the gas to these instructions can be centered between the burner door assembly and the combustion chamber. 6. Rust can result in by lightly sanding with a 7/16" open end...
Owners Manual
Page 24
... the Location section. Damage may result. Follow the "Operating Instructions" If additional information is required, contact Sears Service at the gas control valve/thermostat (Figure 25). 5. See Facts to "Draining" section and follow the procedure. 4. Avoid water heater damage. - Most hot water tanks are equipped with a right-hand thread thermocouple. The rod must not be checked annually after the warranty period. 24 Inspection should be maintained to "Gas Piping" section...
... the Location section. Damage may result. Follow the "Operating Instructions" If additional information is required, contact Sears Service at the gas control valve/thermostat (Figure 25). 5. See Facts to "Draining" section and follow the procedure. 4. Avoid water heater damage. - Most hot water tanks are equipped with a right-hand thread thermocouple. The rod must not be checked annually after the warranty period. 24 Inspection should be maintained to "Gas Piping" section...
Owners Manual
Page 27
... the problem. Turn "OFF" the entire gas supply to the water heater and contact your water supply to carry away products of combustion and water vapor. This usually happens when: • A new water heater is filled with cold water for the first time. • Burning gas produces water vapor In water heaters, particularly high efficiency models where flue temperatures are lower. • Large amounts of hot water are present. Anode replacement and chlorination of the tank are used in a short time and...
... the problem. Turn "OFF" the entire gas supply to the water heater and contact your water supply to carry away products of combustion and water vapor. This usually happens when: • A new water heater is filled with cold water for the first time. • Burning gas produces water vapor In water heaters, particularly high efficiency models where flue temperatures are lower. • Large amounts of hot water are present. Anode replacement and chlorination of the tank are used in a short time and...
Owners Manual
Page 28
... in cold inlet i 8. Pilot dirty 1. Water heater too small for combustion obstructed 11. Long runs of flame arrestor & burner 11. Water heater too small i4. Hot water piping in gas line i4. Insufficient air i 2. Wrong piping connections i 8. Turn temp. Provide fresh air ventilation 1. Notify utility-install dirt trap in outside wall 9. Replace igniter pilot assembly i 8. Clean pilot 1. Finger tighten; Correct piping-dip tube must be in gas lines Pilot line or orifice clogged Thermocouple connection loose Non-functioning Cold drafts thermocouple Flammable vapor...
... in cold inlet i 8. Pilot dirty 1. Water heater too small for combustion obstructed 11. Long runs of flame arrestor & burner 11. Water heater too small i4. Hot water piping in gas line i4. Insufficient air i 2. Wrong piping connections i 8. Turn temp. Provide fresh air ventilation 1. Notify utility-install dirt trap in outside wall 9. Replace igniter pilot assembly i 8. Clean pilot 1. Finger tighten; Correct piping-dip tube must be in gas lines Pilot line or orifice clogged Thermocouple connection loose Non-functioning Cold drafts thermocouple Flammable vapor...
Owners Manual
Page 30
... gas control valve/ thermostat Follow the instruction to the end (silver part) of discoloration, shut-off the gas supply to the water heater at the manual gas shut-off valve to | l_tsee |then 1 if it is in this manual YES RIsetmhe°vfelamthee abrurernsetorr df°re°re afrsosmemdbirlyt or debris? Section A: Pilot light will not remain lit or repeatedly goes out. ICheck the manual gas shut-off valve, then contact Sears Service...
... gas control valve/ thermostat Follow the instruction to the end (silver part) of discoloration, shut-off the gas supply to the water heater at the manual gas shut-off valve to | l_tsee |then 1 if it is in this manual YES RIsetmhe°vfelamthee abrurernsetorr df°re°re afrsosmemdbirlyt or debris? Section A: Pilot light will not remain lit or repeatedly goes out. ICheck the manual gas shut-off valve, then contact Sears Service...
Owners Manual
Page 31
... when you have purchased your gas water heater, should a need ever exist for repair parts or service, simply contact any Sears Service Center or call or visit. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: MODELNUMBER SERIALNUMBER TYPE GAS-NATURAL PART DESCRIPTION THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST. 31 Some Models 3 Flue Baffle 4 Heat Trap (Cold) - Heat Trap (Hot) - POWER MISER TM 9 GAS WATER HEATER 153.330942 153.330952 40 Gallon 50 Gallon BURNER ASSEMBLY .J Key No. 1 Draft Hood Part Description 2 Reducer Ring -
... when you have purchased your gas water heater, should a need ever exist for repair parts or service, simply contact any Sears Service Center or call or visit. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: MODELNUMBER SERIALNUMBER TYPE GAS-NATURAL PART DESCRIPTION THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST. 31 Some Models 3 Flue Baffle 4 Heat Trap (Cold) - Heat Trap (Hot) - POWER MISER TM 9 GAS WATER HEATER 153.330942 153.330952 40 Gallon 50 Gallon BURNER ASSEMBLY .J Key No. 1 Draft Hood Part Description 2 Reducer Ring -
Owners Manual
Page 32
... labor cost for one that develops a leak. WARRANTY SERVICE To obtain warranty service, call 1-800-4-MY-HOME of parts or water For commercial, institutional, industrial, or residential use by two or more families, the above limited warranty is installed and operated in a single-family home in accordance with the owner's manual instructions and all local applicable plumbing cedes, Sears will , free of purchase, if this water heater is only for parts or water heater installation...
... labor cost for one that develops a leak. WARRANTY SERVICE To obtain warranty service, call 1-800-4-MY-HOME of parts or water For commercial, institutional, industrial, or residential use by two or more families, the above limited warranty is installed and operated in a single-family home in accordance with the owner's manual instructions and all local applicable plumbing cedes, Sears will , free of purchase, if this water heater is only for parts or water heater installation...