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A WMH Company www.jettools.com P.O. OWNER'S MANUAL JSG-96 Benchtop Disc/Belt Sander (shown with optional closed stand 708597) JET EQUIPMENT & TOOLS, INC. BOX 1349 Auburn, WA 98071-1349 e-mail jet@jettools.com Phone:253-351-6000 Fax: 1-800-274-6840 M-708595 07/01
A WMH Company www.jettools.com P.O. OWNER'S MANUAL JSG-96 Benchtop Disc/Belt Sander (shown with optional closed stand 708597) JET EQUIPMENT & TOOLS, INC. BOX 1349 Auburn, WA 98071-1349 e-mail jet@jettools.com Phone:253-351-6000 Fax: 1-800-274-6840 M-708595 07/01
User Manual
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... this warranty, the product or part must be free from machine operation, is consistently adding new products to -date product information, check with your JET, Performax or Powermatic tools. In most cases, any time, without prior notice, those alterations to a lack of these JET Group Repair Stations can give you in using the machine safely, read the safety and maintenance instructions before operating or servicing...
... this warranty, the product or part must be free from machine operation, is consistently adding new products to -date product information, check with your JET, Performax or Powermatic tools. In most cases, any time, without prior notice, those alterations to a lack of these JET Group Repair Stations can give you in using the machine safely, read the safety and maintenance instructions before operating or servicing...
User Manual
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... removed from the work area. • MAKE THE WORKSHOP KIDPROOF with the proper and safe operation of the work area well lighted. • KEEP CHILDREN AWAY. Keep tools sharp and clean for any reason. Remember, the smaller the gauge number, the heavier the cord. This disc/belt sander is in damp or wet locations, or expose them to see that keys and adjusting wrenches...
... removed from the work area. • MAKE THE WORKSHOP KIDPROOF with the proper and safe operation of the work area well lighted. • KEEP CHILDREN AWAY. Keep tools sharp and clean for any reason. Remember, the smaller the gauge number, the heavier the cord. This disc/belt sander is in damp or wet locations, or expose them to see that keys and adjusting wrenches...
User Manual
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... safety Data Sheets provided by power sanding, sawing, grinding, drilling and other part that it comes to a complete stop. • SOME DUST CREATED by the NSC. Some examples of these chemicals: work in . • USE RECOMMENDED ACCESSORIES. To reduce your exposure to filter out microscopic particles • DO NOT operate tool while under the influence of drugs, alcohol or any other conditions that are specifically...
... safety Data Sheets provided by power sanding, sawing, grinding, drilling and other part that it comes to a complete stop. • SOME DUST CREATED by the NSC. Some examples of these chemicals: work in . • USE RECOMMENDED ACCESSORIES. To reduce your exposure to filter out microscopic particles • DO NOT operate tool while under the influence of drugs, alcohol or any other conditions that are specifically...
User Manual
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... volt operation. This adapter is not available. Improper connection of the equipment-grounding conductor can be installed by a qualified electrician. Use only three wire extension cords that have the proper outlet installed by a qualified electrician. This sander, when wired for 115 volt, is the equipment-grounding conductor. The temporary adapter should only be used to connect this plug to whether the tool is properly installed...
... volt operation. This adapter is not available. Improper connection of the equipment-grounding conductor can be installed by a qualified electrician. Use only three wire extension cords that have the proper outlet installed by a qualified electrician. This sander, when wired for 115 volt, is the equipment-grounding conductor. The temporary adapter should only be used to connect this plug to whether the tool is properly installed...
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... Contents Warranty ...2 W arnings ...3-4 Grounding Instructions...5 Specifications ...6 Table of Contents ...6 Contents of the Shipping Carton ...7 Unpacking ...7 Stand Assembly (optional) ...7 Assembly...8 Sanding Belt Table Adjustment...9 Horizontal Sanding Workstop ...10 Sanding Belt Replacement ...10 Belt Tracking Adjustment...11 Disc Table Adjustment...11-12 Sanding Disc Replacement...12 Center Point ...12 On/Off Switch ...12 Dust Collection ...13 Lubrication...13 Optional Accessories ...13 Troubleshooting...14 Parts Breakdowns & Parts List ...15-24 The specifications in this manual are...
... Contents Warranty ...2 W arnings ...3-4 Grounding Instructions...5 Specifications ...6 Table of Contents ...6 Contents of the Shipping Carton ...7 Unpacking ...7 Stand Assembly (optional) ...7 Assembly...8 Sanding Belt Table Adjustment...9 Horizontal Sanding Workstop ...10 Sanding Belt Replacement ...10 Belt Tracking Adjustment...11 Disc Table Adjustment...11-12 Sanding Disc Replacement...12 Center Point ...12 On/Off Switch ...12 Dust Collection ...13 Lubrication...13 Optional Accessories ...13 Troubleshooting...14 Parts Breakdowns & Parts List ...15-24 The specifications in this manual are...
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... of the disc/belt sander! Install the leveling pads in the stand top pieces. Closed Stand Assembly (Optional) 1. Sander 1. Sanding Belt 1. Center Point 3. Warranty Card Tools Required for Assembly 1. 13mm Wrench or socket (stand) 1. 12mm Wrench or socket (stand) WARNING Read and understand the entire contents of this manual before attempting assembly or operation of the top pieces using sixteen 5/16"x3/8" carriage bolts and sixteen 5/16" lock nuts. Match the...
... of the disc/belt sander! Install the leveling pads in the stand top pieces. Closed Stand Assembly (Optional) 1. Sander 1. Sanding Belt 1. Center Point 3. Warranty Card Tools Required for Assembly 1. 13mm Wrench or socket (stand) 1. 12mm Wrench or socket (stand) WARNING Read and understand the entire contents of this manual before attempting assembly or operation of the top pieces using sixteen 5/16"x3/8" carriage bolts and sixteen 5/16" lock nuts. Match the...
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.... 2. Mount the sanding belt table (A, Fig. 2) to hold in the base, below the sanding belt, that will accommodate the disc table's support rod and locking handle. 8 Move the sander to a workbench or one of the shipping carton and moving to go through the upper slot, and the guide pin (C, Fig. 2 & Figure 3) located on the sander should tighten against the flat portion of machine. 1. JET's open stand uses four...
.... 2. Mount the sanding belt table (A, Fig. 2) to hold in the base, below the sanding belt, that will accommodate the disc table's support rod and locking handle. 8 Move the sander to a workbench or one of the shipping carton and moving to go through the upper slot, and the guide pin (C, Fig. 2 & Figure 3) located on the sander should tighten against the flat portion of machine. 1. JET's open stand uses four...
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... two locking handles. There are two holes in its place. Place a square on the table and adjust to the desired angle. Loosen the hex nut and tighten the set screw until it contacts the guide pin, (Figure 6). Tighten the hex nut. Sanding Belt Table Adjustment WARNING Always disconnect the sander from the slot to the edge of the sanding belt. Loosen the three socket head cap screws at a precise angle, loosen the handles that the miter gauge travels...
... two locking handles. There are two holes in its place. Place a square on the table and adjust to the desired angle. Loosen the hex nut and tighten the set screw until it contacts the guide pin, (Figure 6). Tighten the hex nut. Sanding Belt Table Adjustment WARNING Always disconnect the sander from the slot to the edge of the sanding belt. Loosen the three socket head cap screws at a precise angle, loosen the handles that the miter gauge travels...
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... position. 2. Sanding Belt Replacement 1. Release the belt tension by moving the tension handle to the "Tighten" position. Slide new 6"x48" belt sanding belt over both sanding drums. 7. Re-apply belt tension by moving the tension handle to the "Loosen" position. 6. Rotate the sander until the stop (B, Fig. 7) contacts the sander base. Release two latches (B, Fig. 8) and open the doors. 4. Disconnect the machine from the power source. 2. Remove the handle (A, Fig. 8). 3. Slide the belt off...
... position. 2. Sanding Belt Replacement 1. Release the belt tension by moving the tension handle to the "Tighten" position. Slide new 6"x48" belt sanding belt over both sanding drums. 7. Re-apply belt tension by moving the tension handle to the "Loosen" position. 6. Rotate the sander until the stop (B, Fig. 7) contacts the sander base. Release two latches (B, Fig. 8) and open the doors. 4. Disconnect the machine from the power source. 2. Remove the handle (A, Fig. 8). 3. Slide the belt off...
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..., turn the adjusting knob (C, Fig. 10) counterclockwise until the belt tracks in the miter gauge slot (B, Fig. 12) and check the distance from the sander if not using for a long period of the disc and check the distance. If the belt has a tendency to track left . Note: when tightening the tracking lock the belt may tend to move the table to the edge of...
..., turn the adjusting knob (C, Fig. 10) counterclockwise until the belt tracks in the miter gauge slot (B, Fig. 12) and check the distance from the sander if not using for a long period of the disc and check the distance. If the belt has a tendency to track left . Note: when tightening the tracking lock the belt may tend to move the table to the edge of...
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... is square and parallel to the desired angle. Make sure the disc plate is complete. 5. Tighten the two screws when the adjustment is clean. 5. Loosen the handle (C, Fig. 14) and remove the table assembly (A, Fig. 14). 3. Disconnect machine from wheel. The center point can be tilted between 0°-45° by tightening the set screw (C, Fig. 13) until it contacts the trunnion. Loosen hex nut...
... is square and parallel to the desired angle. Make sure the disc plate is complete. 5. Tighten the two screws when the adjustment is clean. 5. Loosen the handle (C, Fig. 14) and remove the table assembly (A, Fig. 14). 3. Disconnect machine from wheel. The center point can be tilted between 0°-45° by tightening the set screw (C, Fig. 13) until it contacts the trunnion. Loosen hex nut...
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... the wing nut (B, Fig. 16) and pull the gate (C, Fig. 16) open the air suction to a dust collector using a 4" diameter hose and clamp (A, Fig. 16). Push the gate (D, Fig. 16) down to shut off air suction. Optional Accessories Open Stand w/Belt Rack 708596 Closed Stand w/Belt Rack708597 JET Stik Abrasive Belt and Disc Cleaner 57620025 Dust Collectors and Accessories see JET Distributor JSG-96 Sanding Belts, Master Carton...
... the wing nut (B, Fig. 16) and pull the gate (C, Fig. 16) open the air suction to a dust collector using a 4" diameter hose and clamp (A, Fig. 16). Push the gate (D, Fig. 16) down to shut off air suction. Optional Accessories Open Stand w/Belt Rack 708596 Closed Stand w/Belt Rack708597 JET Stik Abrasive Belt and Disc Cleaner 57620025 Dust Collectors and Accessories see JET Distributor JSG-96 Sanding Belts, Master Carton...
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... 1. Table not square to the sanding belt. Wrong grit sanding belt 3. Troubleshooting Trouble Possible Cause Solution Sander will not start 1. Sand with adequate size and length cord 2. Replace fuse or reset circuit breaker 3. Miter slot not parallel to sanding belt 2. Adjust stand so that it rests evenly on the sanding belt and machine should be pointing in the wrong direction 1. Extension cord too light or too long 2. Keep workpiece moving 2. Sander unplugged from wall or motor 1.
... 1. Table not square to the sanding belt. Wrong grit sanding belt 3. Troubleshooting Trouble Possible Cause Solution Sander will not start 1. Sand with adequate size and length cord 2. Replace fuse or reset circuit breaker 3. Miter slot not parallel to sanding belt 2. Adjust stand so that it rests evenly on the sanding belt and machine should be pointing in the wrong direction 1. Extension cord too light or too long 2. Keep workpiece moving 2. Sander unplugged from wall or motor 1.
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... ........JSG96-140 Power Cord 1 41 ........JSG96-141 Dust Chute 1 42 ........JSG96-142 Circle Gauge 1 43 ........JSG96-143 Tip...1 44 ........JSG96-144 Set Screw 1/4x1/4 2 45 ........JSG96-145 Set Screw M4x6 1 46 ........JWBS18-403 Miter Gauge Body 1 47 ........JSG96-147 Guide Bar 1 48 ........JWBS18-401 Lock Handle 1 49 ........JWBS20-156 Guide Disc 1 50 ........JSG96-150 Pan Head Screw 1/4x5/16 1 16 Parts List For The JSG-96 Sander Disc Sander Assembly Index Part No...
... ........JSG96-140 Power Cord 1 41 ........JSG96-141 Dust Chute 1 42 ........JSG96-142 Circle Gauge 1 43 ........JSG96-143 Tip...1 44 ........JSG96-144 Set Screw 1/4x1/4 2 45 ........JSG96-145 Set Screw M4x6 1 46 ........JWBS18-403 Miter Gauge Body 1 47 ........JSG96-147 Guide Bar 1 48 ........JWBS18-401 Lock Handle 1 49 ........JWBS20-156 Guide Disc 1 50 ........JSG96-150 Pan Head Screw 1/4x5/16 1 16 Parts List For The JSG-96 Sander Disc Sander Assembly Index Part No...
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... ........JSG96-233 Adjusting Knob 1 34 ........JSG96-234 Spring 1 35 ........JSG96-235 Lock Nut M6 1 36 ........JSG96-236 Washer 2 37 ........JSG96-237 Disc Spring 2 38 ........JSG96-238 Lock Handle 1 39 ........JSG96-239 Roll Pin 3x20 1 40 ........JSG96-240 Spring 1 41 ........JSG96-241 Eccentric Handle 1 42 ........JSG96-242 Hex Socket Cap Screw 1/4x1-1/4 1 43 ........JSG96-243 Lock Nut 1/4 2 44 ........JSG96-244 Air Controller (Belt 1 45 ........JSG96-245 Dust Chute 1 46...
... ........JSG96-233 Adjusting Knob 1 34 ........JSG96-234 Spring 1 35 ........JSG96-235 Lock Nut M6 1 36 ........JSG96-236 Washer 2 37 ........JSG96-237 Disc Spring 2 38 ........JSG96-238 Lock Handle 1 39 ........JSG96-239 Roll Pin 3x20 1 40 ........JSG96-240 Spring 1 41 ........JSG96-241 Eccentric Handle 1 42 ........JSG96-242 Hex Socket Cap Screw 1/4x1-1/4 1 43 ........JSG96-243 Lock Nut 1/4 2 44 ........JSG96-244 Air Controller (Belt 1 45 ........JSG96-245 Dust Chute 1 46...
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Index Part No. Description Size Qty. 54 ........TS-0561011 Hex Nut 1/4 2 55 ........JSG96-255 Set Screw 1/4x3/4 2 56 ........JSG96-256 Lock Handle 2 57 ........JSG96-257 Graphite Pad 1 58 ........JSG96-155 Indication Label 1 59 ........JSG96-259 Loosen/Tighten Label 1 60 ........JSG96-260 Flat Washer 1/4x9/16x1/8 2 61 ........JSG96-261 Serrated Plate 2 62 ........JSG96-262 Phillips Tap Screw M3x10 4 63 ........JSG96-263 Lock Washer 1 64 ........JSG96-264 Set Screw 1/4x1-1/2 1 20 No.
Index Part No. Description Size Qty. 54 ........TS-0561011 Hex Nut 1/4 2 55 ........JSG96-255 Set Screw 1/4x3/4 2 56 ........JSG96-256 Lock Handle 2 57 ........JSG96-257 Graphite Pad 1 58 ........JSG96-155 Indication Label 1 59 ........JSG96-259 Loosen/Tighten Label 1 60 ........JSG96-260 Flat Washer 1/4x9/16x1/8 2 61 ........JSG96-261 Serrated Plate 2 62 ........JSG96-262 Phillips Tap Screw M3x10 4 63 ........JSG96-263 Lock Washer 1 64 ........JSG96-264 Set Screw 1/4x1-1/2 1 20 No.
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... w/Tool Holder 2 4..........JSG96-404 Stand Leg 2 5..........JSG96-405 Carriage Bolt 5/16x5/8 16 6..........JSG96-406 Lock Nut w/Flange 5/16 16 7..........JSG96-407 Leveling Pad 4 8..........TS-0561031 Hex Nut 3/8 13 9..........TS-0680041 Flat Washer 3/8 17 10 ........TS-0060131 Hex Head Screw 3/8x3 4 11 ........JSG96-314 Tool Shelf 1 12 ........JSG96-316 Flat Washer 3/8x1-1/8 1 13 ........TS-0060031 Hex Head Screw 3/8x3/4 1 14 ........TS-0720091 Lock Washer 3/8 4 22 JSG-96...
... w/Tool Holder 2 4..........JSG96-404 Stand Leg 2 5..........JSG96-405 Carriage Bolt 5/16x5/8 16 6..........JSG96-406 Lock Nut w/Flange 5/16 16 7..........JSG96-407 Leveling Pad 4 8..........TS-0561031 Hex Nut 3/8 13 9..........TS-0680041 Flat Washer 3/8 17 10 ........TS-0060131 Hex Head Screw 3/8x3 4 11 ........JSG96-314 Tool Shelf 1 12 ........JSG96-316 Flat Washer 3/8x1-1/8 1 13 ........TS-0060031 Hex Head Screw 3/8x3/4 1 14 ........TS-0720091 Lock Washer 3/8 4 22 JSG-96...
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... Stand Assembly Index Part No. Description Size Qty. 1..........JSG96-301 Base 1 2..........JSG96-302 Lock Nut 3/8 4 3..........PJE-S05 Wheel 4 4..........JSG96-304 Hex Head Screw 3/8x2-1/2 8 5..........JSG96-305 Shaft 1 6..........PJN-S04 Eccentric Cam 2 7..........JSG96-307 Set Screw M6x10 2 8..........JSG96-308 Spring 2 9..........JSG96-309 Roll Pin 4x16 2 10 ........PJN-S02 Foot Brake 1 11 ........JSG96-311 Lock Nut M10x1.5 1 12 ........TS-0720091 Lock Washer 3/8 4 13 ........TS-0680041 Flat Washer 3/8 4 14 ........JSG96-314 Tool...
... Stand Assembly Index Part No. Description Size Qty. 1..........JSG96-301 Base 1 2..........JSG96-302 Lock Nut 3/8 4 3..........PJE-S05 Wheel 4 4..........JSG96-304 Hex Head Screw 3/8x2-1/2 8 5..........JSG96-305 Shaft 1 6..........PJN-S04 Eccentric Cam 2 7..........JSG96-307 Set Screw M6x10 2 8..........JSG96-308 Spring 2 9..........JSG96-309 Roll Pin 4x16 2 10 ........PJN-S02 Foot Brake 1 11 ........JSG96-311 Lock Nut M10x1.5 1 12 ........TS-0720091 Lock Washer 3/8 4 13 ........TS-0680041 Flat Washer 3/8 4 14 ........JSG96-314 Tool...