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User Manual - Page 1
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Operating Instructions and Parts Manual
Lever Operated Chain Hoist
JLH Series
JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com
0.8 Ton model shown
Part No. M-275050 Revision F 10/2014 Copyright © 2014 JET
User Manual - Page 2
... or lack of receipt. • Consumable items are defined as general information and are given as expendable parts or accessories expected to provide proof of our tools needs service or repair, please contact Technical Service by a 90 day limited warranty against manufacturers' defects. Woodworking Machinery Limited Lifetime - Shop Tools; This warranty does not cover...
User Manual - Page 4
... "set forth in American National Standards titled "Performance Standard for use this lever hoist for damage prior to extend the lever handle using a "cheater pipe" or any other people in service. 23. Failure to the chain. 9. If used in doubt, consult a qualified structural engineer. 24. Do not strike the lever handle with instructions...
User Manual - Page 5
... and constructed to provide years of trouble free operation if used in this manual.
Introduction
This manual is provided by JET covering the safe operation and maintenance procedures for quick reference:
Model No.:
Stock No.:
Purchased From:
Serial No.: Date Purchased:
5 The JET JLH-Series Lever Hoists comply with instructions set forth in accordance with ANSI...
User Manual - Page 6
... 1.26 17.64 5.90 6.81 1.44 24.7 5.90 6.81 1.44 24.7 5.90 6.81 1.44 24.7 5.90 6.81 1.44 24.7 5.90 6.81 1.44 24.7
* Asterisk indicates models with point ("shipyard") hooks; Specifications (JLH-80/100/160/250)
Stock Number
Description
Min. chain is available in other lengths. specify when ordering.
6 Some...
User Manual - Page 8
... is assembled and running properly. Contents of the lever hoist. See Figure 2. Replace the chain if links are stretched too long or seriously worn on units with ...than the capacity of the Carton
1 Lever Hoist 1 Owner's Manual 1 Warranty Card
Installation
Support for set-up, maintenance and safety instructions. Pre-Operation Inspection
Inspecting the Load Chain
1. Periodically apply a ...
User Manual - Page 9
...Check for an extended period of the following problems are not present, or if irregular clicking noises develop, do not use factory replacement chain only.
The brake mechanism must be kept... the original. have it inspected and repaired by welding a second piece to penetrate the braking mechanism. Never extend load chain by an authorized service center.
2.
The load chain supplied ...
User Manual - Page 13
... or misuse.
Disc hub (#14) is damaged from hoist. Re-set by properly trained personnel. Return hoist to the parts breakdown on the JLH hoist need replacement or removal for any reason, make sure they are corroded or damaged. Resume operation. Figure 12
Troubleshooting
The numbers in hoist components. possible dirt or foreign material...
User Manual - Page 14
.../160/250/320/630/900)
14
Replacement Parts
Replacement parts are listed on the following pages. Having the Model Number and Serial Number of your machine available when you call 1800-274-6848, Monday through Friday (see our website for business hours, www.jettools.com). To order parts or reach our service department, call will allow us...
User Manual - Page 16
... hooks are sold as an assembly only. Index No.
When ordering replacement chain (#49), specify length.
16 Part No. Description
Size
Qty
25A............JLH160-25A Lock Washer (0.8, 1, 1.6... JLH160-28 Hand Wheel (0.8, 1, 1.6, 2.5 Ton 1 JLH160-28-1 Hand Wheel (0.8, 1, 1.6, 2.5 Ton) (models from 02-01-2009 and forward) ....... 1 29 JLH160-29 Twisting Spring II (0.8, 1, 1.6, 2.5 Ton 1 ...
User Manual - Page 17
...35xØ25x10mm........... 2 7 JLH80-7 Load Sheave (0.8, 1 Ton 1 8 JLH80-8 Guide Roller (0.8, 1 Ton 2 9 JLH80-9 Stripper (0.8, 1 Ton 1 10 JLH80-...JLH160-20-1 Change Over Gear (0.8, 1, 1.6, 2.5 Ton 1
(models from 02-01-2009 and forward) 20L JLH100-20L Overload Limiter Assembly...Parts List: JLH-100 (1 Ton)
Non-numbered parts listed under each assembly are parts that make up that assembly...
User Manual - Page 18
...(0.8, 1, 1.6, 2.5 Ton 1 28 JLH160-28 Hand Wheel (0.8, 1, 1.6, 2.5 Ton 1 JLH160-28-1 Hand Wheel (0.8, 1, 1.6, 2.5 Ton) (models from 02-01-2009 and forward) ....... 1 29 JLH160-29 Twisting Spring II (0.8, 1, 1.6, 2.5 Ton 1 30 JLH160-30 Twisting Spring Housing (0.8,... 1 49 JLH80-49 Load Chain (0.8, 1 Ton) - Index No. Part No. When ordering replacement chain (#49), specify length.
18
User Manual - Page 19
...216;40x13mm........... 2 7 JLH160-7 Load Sheave 1 8 JLH160-8 Guide Roller 2 9 JLH160-9 Stripper ...1 10 JLH160-10 Lever Side ...JLH160-20-1 Change Over Gear (0.8, 1, 1.6, 2.5 Ton 1
(models from 02-01-2009 and forward) 20L JLH160-20L Overload Limiter ...Part No. Index No.
Parts List: JLH-160 (1.6 Ton)
Non-numbered parts listed under each assembly are parts that make up that assembly.
User Manual - Page 20
...) (s/n 295121 and higher 1 JLH160-38PH Bottom Point Hook Assembly (incls. 35 & 36 1 JLH160-38PH-1 ........
When ordering replacement chain (#49), specify length.
20 Both standard and point hooks are sold as listed above.
Top Point Hook Assembly (s/n 295121 and... Tag (not shown 1
Note: Top and bottom hooks are available for the 1.6 ton model, as an assembly only. Part No.
User Manual - Page 21
...models from 02-01-2009 and forward 1 4 JLH250-4 Load Gear...1 5 JLH250-5 Gear Side Plate Assembly 1 Gear Side Plate 1 Bushing...2 6 JLH250-6 Caged Roller Bearings 35xØ45x14mm........... 2 7 JLH250-7 Load Sheave 1 8 JLH250-8 Guide... M8 x 14 1
21
Index No.
Parts List: JLH-250 (2.5 Ton)
Non-numbered parts listed under each assembly are parts that make up that assembly.
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