Maintenance Manual
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... (Refer to this message appears at powerup, replace the controller board. a. b. If you encounter the failure or message that brought you to the User's Manual.) 5. Run the print job again. Do the following: 4. After replacing the controller board, DO NOT make the printer READY, but proceed immediately to...DDS and Second Level Support. 60 After replacing the controller board, DO NOT make the printer READY, but immediately download the latest code from IBM First (page 231). 9. Cycle power. Power on the printer in download mode and load flash memory (page 238). 10. Download and ...
... (Refer to this message appears at powerup, replace the controller board. a. b. If you encounter the failure or message that brought you to the User's Manual.) 5. Run the print job again. Do the following: 4. After replacing the controller board, DO NOT make the printer READY, but proceed immediately to...DDS and Second Level Support. 60 After replacing the controller board, DO NOT make the printer READY, but immediately download the latest code from IBM First (page 231). 9. Cycle power. Power on the printer in download mode and load flash memory (page 238). 10. Download and ...
Maintenance Manual
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... is suspect. Download and install the latest code from IBM First (page 231). 9. If you encounter loading problems, go to the User's Manual.) 5. Chapter 1 Troubleshooting Display Messages Operator Panel Message 056 HAMMER COIL OPEN SEE USERS MANUAL Table 3. Check the shuttle for resolution. If you encounter... more hammer coils. 1. Power on the printer in download mode and load flash memory (page 238). Download and install the latest code from IBM First (page 231). 7. If the message appears, replace the shuttle frame assembly. 3. Run a print test. Clear NVRAM (page 237). ...
... is suspect. Download and install the latest code from IBM First (page 231). 9. If you encounter loading problems, go to the User's Manual.) 5. Chapter 1 Troubleshooting Display Messages Operator Panel Message 056 HAMMER COIL OPEN SEE USERS MANUAL Table 3. Check the shuttle for resolution. If you encounter... more hammer coils. 1. Power on the printer in download mode and load flash memory (page 238). Download and install the latest code from IBM First (page 231). 7. If the message appears, replace the shuttle frame assembly. 3. Run a print test. Clear NVRAM (page 237). ...
Maintenance Manual
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Chapter 1 Troubleshooting Display Messages Operator Panel Message 057 CLOSE PLATEN (continued) 058 SHUTL JAM SEE USERS MANUAL Table 3. Set the forms thickness lever to match the thickness of MPU in P107. (Refer to the Main Wire Harness Test Tables on page 268.) ...
Chapter 1 Troubleshooting Display Messages Operator Panel Message 057 CLOSE PLATEN (continued) 058 SHUTL JAM SEE USERS MANUAL Table 3. Set the forms thickness lever to match the thickness of MPU in P107. (Refer to the Main Wire Harness Test Tables on page 268.) ...
Maintenance Manual
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... reappears, the controller board or microcode is suspect. Download and install the latest code from IBM First (page 231). 12. Run a print test. Download and install the latest code from IBM First (page 231). 14. After replacing the controller board, DO NOT make the printer .... 13. If the power supply fails the check, replace it on a hard, flat surface. Display Messages Operator Panel Message 058 SHUTL JAM SEE USERS MANUAL (continued) 059 CANCEL PRINT ACTIVE Table 3. Message List Explanation Corrective Action Non-error status message. 8. Run a print test. Clear NVRAM (page ...
... reappears, the controller board or microcode is suspect. Download and install the latest code from IBM First (page 231). 12. Run a print test. Download and install the latest code from IBM First (page 231). 14. After replacing the controller board, DO NOT make the printer .... 13. If the power supply fails the check, replace it on a hard, flat surface. Display Messages Operator Panel Message 058 SHUTL JAM SEE USERS MANUAL (continued) 059 CANCEL PRINT ACTIVE Table 3. Message List Explanation Corrective Action Non-error status message. 8. Run a print test. Clear NVRAM (page ...
Maintenance Manual
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...1 Troubleshooting Display Messages Operator Panel Message 060 PRINTER HOT SEE USERS MANUAL Table 3. This message indicates internal temperatures over 60° Celsius (140° Fahrenheit). Advise the user to move the printer to the User's Manual.) 7. Inspect vents and fan airways for items blocking the cabinet...1/4 page. Check that all fan cables are unobstructed. Download and install the latest code from IBM First (page 231). 11. Download and install the latest code from IBM First (page 231). 9. Print jobs do not create such temperatures, so immediately determine that...
...1 Troubleshooting Display Messages Operator Panel Message 060 PRINTER HOT SEE USERS MANUAL Table 3. This message indicates internal temperatures over 60° Celsius (140° Fahrenheit). Advise the user to move the printer to the User's Manual.) 7. Inspect vents and fan airways for items blocking the cabinet...1/4 page. Check that all fan cables are unobstructed. Download and install the latest code from IBM First (page 231). 11. Download and install the latest code from IBM First (page 231). 9. Print jobs do not create such temperatures, so immediately determine that...
Maintenance Manual
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Power off and unplug the printer. Remove the paper guide assembly. Disconnect connector P107 from IBM First (page 231). 67 Inspect for items beneath the printer blocking cabinet vents. Plug in the fan circuit. 12. Clear NVRAM (page ...contact your DDS and Second Level Support. 1. Power on the controller board. 6. Display Messages Operator Panel Message 060 PRINTER HOT SEE USERS MANUAL (continued) 062 MACHINE CHECK SEE USERS MANUAL Table 3. If the message occurs on . Message List Explanation Corrective Action Sensors cannot detect current in the printer and power it on...
Power off and unplug the printer. Remove the paper guide assembly. Disconnect connector P107 from IBM First (page 231). 67 Inspect for items beneath the printer blocking cabinet vents. Plug in the fan circuit. 12. Clear NVRAM (page ...contact your DDS and Second Level Support. 1. Power on the controller board. 6. Display Messages Operator Panel Message 060 PRINTER HOT SEE USERS MANUAL (continued) 062 MACHINE CHECK SEE USERS MANUAL Table 3. If the message occurs on . Message List Explanation Corrective Action Sensors cannot detect current in the printer and power it on...
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... the next step. 13. Download and install the latest code from IBM First (page 231). 14. b. Power on the printer in download mode and load flash memory (page 238). 15. Chapter 1 Troubleshooting Display Messages Operator Panel Message 062 MACHINE CHECK SEE USERS MANUAL (continued) Table 3. Message List Explanation Corrective Action 12. After replacing...
... the next step. 13. Download and install the latest code from IBM First (page 231). 14. b. Power on the printer in download mode and load flash memory (page 238). 15. Chapter 1 Troubleshooting Display Messages Operator Panel Message 062 MACHINE CHECK SEE USERS MANUAL (continued) Table 3. Message List Explanation Corrective Action 12. After replacing...
Maintenance Manual
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...Test Tables in Chapter 3 and the Main Wire Harness Test Diagnostic in Chapter 2.) Replace components that brought you encounter loading problems, go to the User's Manual.) 9. Power on the printer in the printer and power it on. a. If you to the next step. 12. Download and install the ...latest code from IBM First (page 231). 11. Download and install the latest code from IBM First (page 231). 13. Remove the paper guide assembly or pedestal top cover. Clear NVRAM (page 237). 10...
...Test Tables in Chapter 3 and the Main Wire Harness Test Diagnostic in Chapter 2.) Replace components that brought you encounter loading problems, go to the User's Manual.) 9. Power on the printer in the printer and power it on. a. If you to the next step. 12. Download and install the ...latest code from IBM First (page 231). 11. Download and install the latest code from IBM First (page 231). 13. Remove the paper guide assembly or pedestal top cover. Clear NVRAM (page 237). 10...
Maintenance Manual
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... board and contact your DDS and Second Level Support. 73 Download and install the latest code from IBM First (page 231). 9. If you encounter loading problems, go to the User's Manual.) 5. If you encounter the failure or message that brought you to the next step. 8. Download... and install the latest code from IBM First (page 231). 7. If the problem reappears, the controller board or microcode is suspect...
... board and contact your DDS and Second Level Support. 73 Download and install the latest code from IBM First (page 231). 9. If you encounter loading problems, go to the User's Manual.) 5. If you encounter the failure or message that brought you to the next step. 8. Download... and install the latest code from IBM First (page 231). 7. If the problem reappears, the controller board or microcode is suspect...
Maintenance Manual
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... board (page 319). Download and install the latest code from IBM First (page 231). 7. If you encounter loading problems, go to the next step. 8. Do the following: 4. Operator Panel Message 082 POWER 8.5 CHECK SEE USERS MANUAL Display Messages Table 3. Check the shuttle for resolution. Power on... the printer. If you encounter the failure or message that brought you to the User's Manual.) 5. After replacing the controller board, DO NOT make the printer READY, but proceed immediately to the next step. 2. If it...
... board (page 319). Download and install the latest code from IBM First (page 231). 7. If you encounter loading problems, go to the next step. 8. Do the following: 4. Operator Panel Message 082 POWER 8.5 CHECK SEE USERS MANUAL Display Messages Table 3. Check the shuttle for resolution. Power on... the printer. If you encounter the failure or message that brought you to the User's Manual.) 5. After replacing the controller board, DO NOT make the printer READY, but proceed immediately to the next step. 2. If it...
Maintenance Manual
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...the controller board, DO NOT make the printer READY, but proceed immediately to the User's Manual.) 9. Verify that brought you to this procedure, replace the controller board (page 319). Disconnect connector P106 from IBM First (page 231). 11. Check the shuttle for resolution. If the problem ...page 252). 7. Make sure P106/CCF has a good connection at J106 on . a. Operator Panel Message 083 INTAKE FAN CHECK * SEE USERS MANUAL Display Messages Table 3. Cycle power. Power on the printer in the printer and power it on the controller board. 5. Message List Explanation ...
...the controller board, DO NOT make the printer READY, but proceed immediately to the User's Manual.) 9. Verify that brought you to this procedure, replace the controller board (page 319). Disconnect connector P106 from IBM First (page 231). 11. Check the shuttle for resolution. If the problem ...page 252). 7. Make sure P106/CCF has a good connection at J106 on . a. Operator Panel Message 083 INTAKE FAN CHECK * SEE USERS MANUAL Display Messages Table 3. Cycle power. Power on the printer in the printer and power it on the controller board. 5. Message List Explanation ...
Maintenance Manual
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...should be the cause of burning or overheating. 5. Display Messages Operator Panel Message 083 INTAKE FAN CHECK * SEE USERS MANUAL (continued) 084 POWER 48V CHECK * SEE USERS MANUAL Table 3. Investigate these errors as appropriate, because they may be no binding anywhere in the printer and power it ...the power supply operational check (page 258). Power off and unplug the printer. NOTE: Before going to 086 CONTROL 15V CHECK / SEE USERS MANUAL, steps 4 through 7.) Plug in its spin. If P101 is correctly and fully seated in backwards with this test, replace the shuttle frame...
...should be the cause of burning or overheating. 5. Display Messages Operator Panel Message 083 INTAKE FAN CHECK * SEE USERS MANUAL (continued) 084 POWER 48V CHECK * SEE USERS MANUAL Table 3. Investigate these errors as appropriate, because they may be no binding anywhere in the printer and power it ...the power supply operational check (page 258). Power off and unplug the printer. NOTE: Before going to 086 CONTROL 15V CHECK / SEE USERS MANUAL, steps 4 through 7.) Plug in its spin. If P101 is correctly and fully seated in backwards with this test, replace the shuttle frame...
Maintenance Manual
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Operator Panel Message 084 POWER 48V CHECK * SEE USERS MANUAL (continued) Display Messages Table 3. If the CCF runs momentarily (about 2 seconds), the PS +48V is working and you can go to step 9. d. If the operator ...
Operator Panel Message 084 POWER 48V CHECK * SEE USERS MANUAL (continued) Display Messages Table 3. If the CCF runs momentarily (about 2 seconds), the PS +48V is working and you can go to step 9. d. If the operator ...
Maintenance Manual
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... 8g, the CCF did not come on another cable. If not OK, contact DDS and Boulder support. Operator Panel Message 084 POWER 48V CHECK * SEE USERS MANUAL (continued) Display Messages Table 3. IMPORTANT: Be sure to determine which external cable or component is associated with the cable disconnected, the defective component is NOT...
... 8g, the CCF did not come on another cable. If not OK, contact DDS and Boulder support. Operator Panel Message 084 POWER 48V CHECK * SEE USERS MANUAL (continued) Display Messages Table 3. IMPORTANT: Be sure to determine which external cable or component is associated with the cable disconnected, the defective component is NOT...
Maintenance Manual
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Message List Explanation Display Messages Corrective Action DANGER Hazardous voltages are present in any cable, power off printer power and unplug the the printer power cord before proceeding. Switch off and unplug the printer. Before unplugging or plugging in the printer with the power cord connected to the power source. Do NOT put your hands or tools inside the printer when it is plugged in. 79 Operator Panel Message 084 POWER 48V CHECK * SEE USERS MANUAL(continued) Table 3.
Message List Explanation Display Messages Corrective Action DANGER Hazardous voltages are present in any cable, power off printer power and unplug the the printer power cord before proceeding. Switch off and unplug the printer. Before unplugging or plugging in the printer with the power cord connected to the power source. Do NOT put your hands or tools inside the printer when it is plugged in. 79 Operator Panel Message 084 POWER 48V CHECK * SEE USERS MANUAL(continued) Table 3.
Maintenance Manual
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... READY READY READY READY Comments +48 V is OK. Message List Explanation Corrective Action Disconnect Plug under test. Operator Panel Message 084 POWER 48V CHECK * SEE USERS MANUAL (continued) Display Messages Table 3. P105 and P103 CCF comes on P116 CCF comes on Cable) Keep P101 plugged into the controller. P105 P106 Expected Fan...
... READY READY READY READY Comments +48 V is OK. Message List Explanation Corrective Action Disconnect Plug under test. Operator Panel Message 084 POWER 48V CHECK * SEE USERS MANUAL (continued) Display Messages Table 3. P105 and P103 CCF comes on P116 CCF comes on Cable) Keep P101 plugged into the controller. P105 P106 Expected Fan...
Maintenance Manual
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Display Messages Operator Panel Message 084 POWER 48V CHECK * SEE USERS MANUAL (continued) Table 3. TABLE MISMATCH / DOWNLOAD AGAIN Comments Do hammer bank and shuttle...P03 on PS for the the last errors that are connected. Power off and unplug the printer. Exit this manual. 14. The printer comes on . Look for model v20 CCF on momentarily (1 second) CCF comes on...TABLE MISMATCH DOWNLOAD AGAIN HAMMER BANK NOT INSTALLED message (momentarily). Go to "OPERATOR PRINT TESTS" in this manual. 81 If there is OK. All others are not the 084 message. Reconnect all cables to the appropriate...
Display Messages Operator Panel Message 084 POWER 48V CHECK * SEE USERS MANUAL (continued) Table 3. TABLE MISMATCH / DOWNLOAD AGAIN Comments Do hammer bank and shuttle...P03 on PS for the the last errors that are connected. Power off and unplug the printer. Exit this manual. 14. The printer comes on . Look for model v20 CCF on momentarily (1 second) CCF comes on...TABLE MISMATCH DOWNLOAD AGAIN HAMMER BANK NOT INSTALLED message (momentarily). Go to "OPERATOR PRINT TESTS" in this manual. 81 If there is OK. All others are not the 084 message. Reconnect all cables to the appropriate...
Maintenance Manual
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...job again. Check the shuttle for resolution. Clear NVRAM (page 237). 7. If you encounter loading problems, go to the next step. 9. If you to the User's Manual.) 6. If the power supply fails the check, replace it passes the check, contact your DDS and Second Level Support. 12. Run the print job again... the controller board, reinstall the original controller board and contact your DDS and Second Level Support. 82 Download and install the latest code from IBM First (page 231). 8. Cycle power. Power on the printer. Do the following: 5. Download and install the latest code from...
...job again. Check the shuttle for resolution. Clear NVRAM (page 237). 7. If you encounter loading problems, go to the next step. 9. If you to the User's Manual.) 6. If the power supply fails the check, replace it passes the check, contact your DDS and Second Level Support. 12. Run the print job again... the controller board, reinstall the original controller board and contact your DDS and Second Level Support. 82 Download and install the latest code from IBM First (page 231). 8. Cycle power. Power on the printer. Do the following: 5. Download and install the latest code from...
Maintenance Manual
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.... Replace the cable if necessary. There may be damage you cannot see. 4. If it in the machine. Operator Panel Message 086 CONTROL 15V CHECK SEE USERS MANUAL Display Messages Table 3. Plugging the HB power cable in a "Table Mismatch" error. 5. You can result in backwards can easily verify that the cables are properly...
.... Replace the cable if necessary. There may be damage you cannot see. 4. If it in the machine. Operator Panel Message 086 CONTROL 15V CHECK SEE USERS MANUAL Display Messages Table 3. Plugging the HB power cable in a "Table Mismatch" error. 5. You can result in backwards can easily verify that the cables are properly...
Maintenance Manual
Page 84
..., paper feed motor. Replace the shuttle assembly if the motor is defective. 9. If any damaged cables. 8. c. Inspect all cables going from IBM First (page 231), then load flash memory (page 238). 11. Replace any defective motors. If no problems are found , do a cable ...Replace the shuttle if it is out of the following substeps: a. Power on the printer. Operator Panel Message 086 CONTROL 15V CHECK SEE USERS MANUAL (continued) Display Messages Table 3. Power on the printer. Power on the intermediate cables of an additional failing component (e.g., a motor) that...
..., paper feed motor. Replace the shuttle assembly if the motor is defective. 9. If any damaged cables. 8. c. Inspect all cables going from IBM First (page 231), then load flash memory (page 238). 11. Replace any defective motors. If no problems are found , do a cable ...Replace the shuttle if it is out of the following substeps: a. Power on the printer. Operator Panel Message 086 CONTROL 15V CHECK SEE USERS MANUAL (continued) Display Messages Table 3. Power on the printer. Power on the intermediate cables of an additional failing component (e.g., a motor) that...
