Owners Manual
Page 2
... your generator (model number and serial number) can cause you require product service or support. Failure to your generator. Identification information specific to properly follow all instructions and precautions can be seriously hurt or killed. makes no representations or warranties with respect to provide this generator. WARNING This manual contains important instructions for operating this information should you and others , read this product. Honeywell International...
... your generator (model number and serial number) can cause you require product service or support. Failure to your generator. Identification information specific to properly follow all instructions and precautions can be seriously hurt or killed. makes no representations or warranties with respect to provide this generator. WARNING This manual contains important instructions for operating this information should you and others , read this product. Honeywell International...
Owners Manual
Page 5
... Starting Generator ...14 Stopping Generator ...15 Powering Appliances ...15 MAINTENANCE ...17 Maintenance Schedule ...17 Engine Oil ...18 Engine Fuel ...20 Air Filter Maintenance ...21 Cleaning Fuel Sediment Cup ...23 Spark Plug Service ...23 Cleaning Spark Arrestor Screen ...24 Transporting Generator ...25 Storing Generator ...25 TROUBLESHOOTING ...27 SPECIFICATIONS ...29 WARRANTIES ...31 NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY 31 NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY 32 INDEX ...35 MAINTENANCE PARTS 37 HW6200/HW6200L Portable Electrical Generator Owner's Manual...
... Starting Generator ...14 Stopping Generator ...15 Powering Appliances ...15 MAINTENANCE ...17 Maintenance Schedule ...17 Engine Oil ...18 Engine Fuel ...20 Air Filter Maintenance ...21 Cleaning Fuel Sediment Cup ...23 Spark Plug Service ...23 Cleaning Spark Arrestor Screen ...24 Transporting Generator ...25 Storing Generator ...25 TROUBLESHOOTING ...27 SPECIFICATIONS ...29 WARRANTIES ...31 NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY 31 NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY 32 INDEX ...35 MAINTENANCE PARTS 37 HW6200/HW6200L Portable Electrical Generator Owner's Manual...
Owners Manual
Page 8
... hot during operation. • NEVER fill fuel tank while the engine is dry before starting the engine. • Avoid repeated or prolonged contact with governed speed. Safety Messages Electric Shock Hazards WARNING Generator produces powerful voltage that are extremely flammable and explosive under warranty. 2 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner's Manual Generator Damage Hazards NOTICE Improper treatment or misuse of vapor. Turn generator OFF...
... hot during operation. • NEVER fill fuel tank while the engine is dry before starting the engine. • Avoid repeated or prolonged contact with governed speed. Safety Messages Electric Shock Hazards WARNING Generator produces powerful voltage that are extremely flammable and explosive under warranty. 2 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner's Manual Generator Damage Hazards NOTICE Improper treatment or misuse of vapor. Turn generator OFF...
Owners Manual
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... 100882C 100885C 100881B WARNING The Smart Start instruction card (see D on page 3) is NOT intended to be seriously injured or killed. 4 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner's Manual Squeeze out excessive oil. Thoroughly read and understand all instructions and precautions can cause you and others to replace information provided in clean engine oil until saturated. Límpielo segun las...
... 100882C 100885C 100881B WARNING The Smart Start instruction card (see D on page 3) is NOT intended to be seriously injured or killed. 4 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner's Manual Squeeze out excessive oil. Thoroughly read and understand all instructions and precautions can cause you and others to replace information provided in clean engine oil until saturated. Límpielo segun las...
Owners Manual
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... identification information specific to operating) p/n 101179B Inspect for Damage Carefully inspect generator for operation. Northshore Power Systems Model Number HW4000 Milwaukee, WI 53212 USA Part Number 100805C Phase 1 AC Voltage 120/240V p/n XXXXXXX Engine RPM 3600 Frequency 60Hz Power Output 4.0 kW Fuel Gasoline p/n XXXXXXX Serial Number FIGURE 3: Generator Nameplate Location HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 5 If loss or damage is heavy! Verify all safety and operation instructions provided in...
... identification information specific to operating) p/n 101179B Inspect for Damage Carefully inspect generator for operation. Northshore Power Systems Model Number HW4000 Milwaukee, WI 53212 USA Part Number 100805C Phase 1 AC Voltage 120/240V p/n XXXXXXX Engine RPM 3600 Frequency 60Hz Power Output 4.0 kW Fuel Gasoline p/n XXXXXXX Serial Number FIGURE 3: Generator Nameplate Location HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 5 If loss or damage is heavy! Verify all safety and operation instructions provided in...
Owners Manual
Page 13
... x 16 mm long full-thread hex flange bolts (4) Brackets (2) Rubber stoppers (2) Socket wrench with 13 mm socket* * Not included CAUTION Generator must be empty of generator opposite recoil starter handle. Assembly 5. tighten until securely seated. Place the generator on bottom of each rubber stopper. Grip frame; HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 7
... x 16 mm long full-thread hex flange bolts (4) Brackets (2) Rubber stoppers (2) Socket wrench with 13 mm socket* * Not included CAUTION Generator must be empty of generator opposite recoil starter handle. Assembly 5. tighten until securely seated. Place the generator on bottom of each rubber stopper. Grip frame; HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 7
Owners Manual
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... for proper grounding methods. When utility power is a transfer switch? Before using a receptacle tester, it will not show the same ground circuit condition as for a home receptacle. Grounding the Generator Grounding the Generator WARNING Generator must be observed. 10 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner's Manual The National Electric Code (NEC) requires the generator to be connected to the intended use of generator. Consult a licensed electrician for local codes or ordinances...
... for proper grounding methods. When utility power is a transfer switch? Before using a receptacle tester, it will not show the same ground circuit condition as for a home receptacle. Grounding the Generator Grounding the Generator WARNING Generator must be observed. 10 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner's Manual The National Electric Code (NEC) requires the generator to be connected to the intended use of generator. Consult a licensed electrician for local codes or ordinances...
Owners Manual
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... Assembly Removes dust from escaping generator. Breakers Protects circuits from fuel tank to building's main electrical system for grounding protection. HOUSEHOLD OUTLETS 120 VOLTS AC 120/240 VOLTS AC D-Engine Control Switch Control used to: BREAKER BREAKER MASTER BREAKER 6200 389cc PORTABLE GENERATOR 6200 CONTINUOUS WATTS 7750 MAXIMUM WATTS • Power 120V appliances using 4in-1 power cord (included with generator). • Power 240V appliances using appropriate (NEMA L1430P) power cord (not included). • Connect a transfer switch to carburetor. F-Fuel Shut...
... Assembly Removes dust from escaping generator. Breakers Protects circuits from fuel tank to building's main electrical system for grounding protection. HOUSEHOLD OUTLETS 120 VOLTS AC 120/240 VOLTS AC D-Engine Control Switch Control used to: BREAKER BREAKER MASTER BREAKER 6200 389cc PORTABLE GENERATOR 6200 CONTINUOUS WATTS 7750 MAXIMUM WATTS • Power 120V appliances using 4in-1 power cord (included with generator). • Power 240V appliances using appropriate (NEMA L1430P) power cord (not included). • Connect a transfer switch to carburetor. F-Fuel Shut...
Owners Manual
Page 19
... fuel to spill from gas tank. Using a fan or opening windows and doors does NOT supply enough fresh air. • ONLY use and match amperage and voltage ratings of carbon monoxide can cause carbon monoxide to accumulate. See a doctor. Using a generator indoors CAN KILL YOU IN MINUTES. Consult a licensed electrician or utility company if you start -up, follow instructions on oil container provided with plugs...
... fuel to spill from gas tank. Using a fan or opening windows and doors does NOT supply enough fresh air. • ONLY use and match amperage and voltage ratings of carbon monoxide can cause carbon monoxide to accumulate. See a doctor. Using a generator indoors CAN KILL YOU IN MINUTES. Consult a licensed electrician or utility company if you start -up, follow instructions on oil container provided with plugs...
Owners Manual
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... the recoil starter handle to keep engine in and turned on. 1. This may need to maintain proper level of 6 feet (2 meters) from any building, object, or wall. 2. NOTICE Keep the generator at a minimum of engine oil to its original position. Confirm the circuit breakers are set. ENGINE RUN STOP FIGURE 20: Engine Control Switch 6. OFF ON FIGURE 19: Choke Control 14 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner's Manual
... the recoil starter handle to keep engine in and turned on. 1. This may need to maintain proper level of 6 feet (2 meters) from any building, object, or wall. 2. NOTICE Keep the generator at a minimum of engine oil to its original position. Confirm the circuit breakers are set. ENGINE RUN STOP FIGURE 20: Engine Control Switch 6. OFF ON FIGURE 19: Choke Control 14 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner's Manual
Owners Manual
Page 21
... cords. Typical Appliance Running Wattages HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 15 Check all circuit breakers for 2-3 minutes. 3. Appliance Wattage Information Use table below as a guide to determine how much power you will need to experience a medical emergency. • Plan carefully: Before using a power cord with electrical appliances plugged in and turned on the Twist-Lock (NEMA L14-30R) outlet. WARNING Faulty appliances and power cords...
... cords. Typical Appliance Running Wattages HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 15 Check all circuit breakers for 2-3 minutes. 3. Appliance Wattage Information Use table below as a guide to determine how much power you will need to experience a medical emergency. • Plan carefully: Before using a power cord with electrical appliances plugged in and turned on the Twist-Lock (NEMA L14-30R) outlet. WARNING Faulty appliances and power cords...
Owners Manual
Page 23
..., or failure to your servicing dealer for /clean debris Check engine oil level Change engine oil Check air filter Clean air filter Run engine Clean/change spark plug Clean fuel sediment cup Clean spark arrestor Before each use X X X First month or 20 hours of use X Every 3 months or 50 hours of use X X† X X X Clean cylinder cooling fins Check/adjust valve clearance Clean fuel tank and strainer Check fuel line TABLE 2. NOTICE The maintenance...
..., or failure to your servicing dealer for /clean debris Check engine oil level Change engine oil Check air filter Clean air filter Run engine Clean/change spark plug Clean fuel sediment cup Clean spark arrestor Before each use X X X First month or 20 hours of use X Every 3 months or 50 hours of use X X† X X X Clean cylinder cooling fins Check/adjust valve clearance Clean fuel tank and strainer Check fuel line TABLE 2. NOTICE The maintenance...
Owners Manual
Page 27
... neck that supports the fuel strainer (C). FIGURE 31: Top of generator operation. NOTE: Occasional, light spark knock, "pinging", or rattling noise is running. If operating generator in fuel tank. If noise persists, see an authorized generator dealer. Turn generator OFF and allow to cool before starting engine. NEVER use stale or contaminated gasoline or oil/gasoline mixture. Air Filter Maintenance Adding Fuel NOTICE To avoid damage to engine, never use gasoline...
... neck that supports the fuel strainer (C). FIGURE 31: Top of generator operation. NOTE: Occasional, light spark knock, "pinging", or rattling noise is running. If operating generator in fuel tank. If noise persists, see an authorized generator dealer. Turn generator OFF and allow to cool before starting engine. NEVER use stale or contaminated gasoline or oil/gasoline mixture. Air Filter Maintenance Adding Fuel NOTICE To avoid damage to engine, never use gasoline...
Owners Manual
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.... NOTE: Engine will smoke during initial start-up if too much oil is left in a solution of skin exposed to twist or tear the filter. ment dry, being careful not to used oil with two foam air filters, install the light grey filter first and then the dark grey filter. FIGURE 36: Oil Air Filter 8. Air Filter Maintenance 4. Wash air filter(s) in filter. 22 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner's Manual Squeeze...
.... NOTE: Engine will smoke during initial start-up if too much oil is left in a solution of skin exposed to twist or tear the filter. ment dry, being careful not to used oil with two foam air filters, install the light grey filter first and then the dark grey filter. FIGURE 36: Oil Air Filter 8. Air Filter Maintenance 4. Wash air filter(s) in filter. 22 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner's Manual Squeeze...
Owners Manual
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... 4. Spark Plug Equivalents to OFF position. 4. B C FIGURE 41: Fuel Sediment Cup Assembly 6. HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 23 Stop engine if it is running. Rinse parts thoroughly with clean, dry cloth. 8. Reinstall sediment cup, o-ring, and fuel filter. 9. Turn fuel shut-off valve to 100842A To service spark plug, you will need : Clean cloth 13/16" spark plug socket wrench New spark plug (if existing spark plug is running , spark plug will need...
... 4. Spark Plug Equivalents to OFF position. 4. B C FIGURE 41: Fuel Sediment Cup Assembly 6. HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 23 Stop engine if it is running. Rinse parts thoroughly with clean, dry cloth. 8. Reinstall sediment cup, o-ring, and fuel filter. 9. Turn fuel shut-off valve to 100842A To service spark plug, you will need : Clean cloth 13/16" spark plug socket wrench New spark plug (if existing spark plug is running , spark plug will need...
Owners Manual
Page 33
... power at AC receptacle Poor connection or defective cord. Connected electrical appliance/ equipment is a poison you cannot see or smell. PROBLEM Engine will not start or starts and runs rough Engine suddenly stops PROBABLE CAUSE No fuel. Clean fuel sediment cup (page 23). Add engine oil (page 18). HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 27 TROUBLESHOOTING WARNING ANYONE using or servicing this generator must read, understand, and follow these instructions...
... power at AC receptacle Poor connection or defective cord. Connected electrical appliance/ equipment is a poison you cannot see or smell. PROBLEM Engine will not start or starts and runs rough Engine suddenly stops PROBABLE CAUSE No fuel. Clean fuel sediment cup (page 23). Add engine oil (page 18). HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 27 TROUBLESHOOTING WARNING ANYONE using or servicing this generator must read, understand, and follow these instructions...
Owners Manual
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... OTHER WARRANTIES. EXCLUSIONS. WARRANTIES NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY Honeywell Portable Generator Effective August 1, 2008 LIMITED WARRANTY Northshore Power Systems, LLC will be determined at www.honeywellgenerators.com. This limited warranty covers the cost of the customer. Transportation charges are the responsibility of the replacement parts and labor for a particular purpose) are in North America, any usage for service. LIMITED WARRANTY PERIODS Consumer Use: 3 Years Limited. 1st year, parts and...
... OTHER WARRANTIES. EXCLUSIONS. WARRANTIES NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY Honeywell Portable Generator Effective August 1, 2008 LIMITED WARRANTY Northshore Power Systems, LLC will be determined at www.honeywellgenerators.com. This limited warranty covers the cost of the customer. Transportation charges are the responsibility of the replacement parts and labor for a particular purpose) are in North America, any usage for service. LIMITED WARRANTY PERIODS Consumer Use: 3 Years Limited. 1st year, parts and...
Owners Manual
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... extends only to an authorized Northshore Power Systems Honeywell generator dealer for service. Fuel line, control valve, and fittings F. Air Induction System A. Crankcase Breather Assembly A. Claims. Warranty claims shall be free from the date the generator is not related to meet stringent anti-smog standards. For emissions warranty service, contact your portable generator to the emissions control parts listed below . Miscellaneous Items used in -use of the emission control system. Ignition System A. Switches WARRANTY PROVISIONS 1. a listing is available at no...
... extends only to an authorized Northshore Power Systems Honeywell generator dealer for service. Fuel line, control valve, and fittings F. Air Induction System A. Crankcase Breather Assembly A. Claims. Warranty claims shall be free from the date the generator is not related to meet stringent anti-smog standards. For emissions warranty service, contact your portable generator to the emissions control parts listed below . Miscellaneous Items used in -use of the emission control system. Ignition System A. Switches WARRANTY PROVISIONS 1. a listing is available at no...
Owners Manual
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... US mail: Northshore Power Systems, LLC Attention: Service and Warranty Dept. 4425 N Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 33 The emissions control parts are warranted only for maintenance or repairs. Repair or Replacement Cost. Any replacement part that is performed at an authorized Northshore Power Systems Honeywell generator dealer. 5. The warranty does not cover an emission control part that an emissions control part is defective...
... US mail: Northshore Power Systems, LLC Attention: Service and Warranty Dept. 4425 N Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 33 The emissions control parts are warranted only for maintenance or repairs. Repair or Replacement Cost. Any replacement part that is performed at an authorized Northshore Power Systems Honeywell generator dealer. 5. The warranty does not cover an emission control part that an emissions control part is defective...
Owners Manual
Page 41
... 5 Draining Fuel 26 E Engine Control Switch 11 F Fuel draining 26 oxygenated types 20 Fuel Sediment Cup, Cleaning 23 Fuel Shut-off Valve 11 G Generator location 13 nameplate information 5 operation 13 outlets 11 safety labels 3 specifications 29 starting 14 stopping 15 storing 25 transporting 25 Ground 10 special requirements 10 terminal 11 H Handles, Installing 9 High Altitude Operation 15 M Maintenance 17 air filter 21 changing engine oil 19 cleaning spark arrestor 24 fuel sediment cup 23 parts listing 37 schedule 17 spark plug 23 O Oil, Changing...
... 5 Draining Fuel 26 E Engine Control Switch 11 F Fuel draining 26 oxygenated types 20 Fuel Sediment Cup, Cleaning 23 Fuel Shut-off Valve 11 G Generator location 13 nameplate information 5 operation 13 outlets 11 safety labels 3 specifications 29 starting 14 stopping 15 storing 25 transporting 25 Ground 10 special requirements 10 terminal 11 H Handles, Installing 9 High Altitude Operation 15 M Maintenance 17 air filter 21 changing engine oil 19 cleaning spark arrestor 24 fuel sediment cup 23 parts listing 37 schedule 17 spark plug 23 O Oil, Changing...