Owners Manual
Page 2
.... Identification information specific to record important information about your safety and the safety of Purchase: Store/Dealer Purchased From: Generator Model Number: Generator Serial Number: Northshore Power Systems, LLC 4425 N. WARNING This manual contains important instructions for operating this product. Congratulations on owning a Honeywell portable generator! You may be found in the location illustrated below to your generator (model number and serial number) can cause you require product service or support.
.... Identification information specific to record important information about your safety and the safety of Purchase: Store/Dealer Purchased From: Generator Model Number: Generator Serial Number: Northshore Power Systems, LLC 4425 N. WARNING This manual contains important instructions for operating this product. Congratulations on owning a Honeywell portable generator! You may be found in the location illustrated below to your generator (model number and serial number) can cause you require product service or support.
Owners Manual
Page 5
... Starting Generator ...14 Stopping Generator ...15 Powering Appliances ...15 MAINTENANCE ...17 Maintenance Schedule ...17 Engine Oil ...18 Engine Fuel ...20 Air Filter Maintenance ...21 Cleaning Fuel Sediment Cup ...23 Spark Plug Service ...23 Cleaning Spark Arrestor Screen ...24 Transporting Generator ...25 Storing Generator ...25 TROUBLESHOOTING ...27 SPECIFICATIONS ...29 WARRANTIES ...31 NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY 31 NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY 32 INDEX ...35 MAINTENANCE PARTS 37 HW6200/HW6200L Portable Electrical Generator Owner's Manual...
... Starting Generator ...14 Stopping Generator ...15 Powering Appliances ...15 MAINTENANCE ...17 Maintenance Schedule ...17 Engine Oil ...18 Engine Fuel ...20 Air Filter Maintenance ...21 Cleaning Fuel Sediment Cup ...23 Spark Plug Service ...23 Cleaning Spark Arrestor Screen ...24 Transporting Generator ...25 Storing Generator ...25 TROUBLESHOOTING ...27 SPECIFICATIONS ...29 WARRANTIES ...31 NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY 31 NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY 32 INDEX ...35 MAINTENANCE PARTS 37 HW6200/HW6200L Portable Electrical Generator Owner's Manual...
Owners Manual
Page 8
... area is dry before starting the engine. • Avoid repeated or prolonged contact with fuel. • NEVER smoke or allow to power life support devices or life support appliances. • NEVER use generator with governed speed. Generator supplies correct rated frequency and voltage when running . WARNING The muffler becomes very hot during operation. • NEVER fill fuel tank while the engine is running at governed...
... area is dry before starting the engine. • Avoid repeated or prolonged contact with fuel. • NEVER smoke or allow to power life support devices or life support appliances. • NEVER use generator with governed speed. Generator supplies correct rated frequency and voltage when running . WARNING The muffler becomes very hot during operation. • NEVER fill fuel tank while the engine is running at governed...
Owners Manual
Page 10
... 100881B WARNING The Smart Start instruction card (see D on page 3) is NOT intended to replace information provided in clean engine oil until saturated. Thoroughly read and understand all instructions and precautions can cause you and others to properly follow all information provided in Owner's Manual before operating generator. Location of Important Labels E p/n 100887C F OFF ON MAINTAIN AIR CLEANER MANTENGA EL FILTRO...
... 100881B WARNING The Smart Start instruction card (see D on page 3) is NOT intended to replace information provided in clean engine oil until saturated. Thoroughly read and understand all instructions and precautions can cause you and others to properly follow all information provided in Owner's Manual before operating generator. Location of Important Labels E p/n 100887C F OFF ON MAINTAIN AIR CLEANER MANTENGA EL FILTRO...
Owners Manual
Page 11
... assembly and assembly hardware) 20' 30 amp 4-in-1 Power Cord 1.1 Liter Engine Oil Funnel Owner's Manual 5. Failure to closely follow all of this Owner's Manual. Remove and discard silica gel packs. 4. Northshore Power Systems Model Number HW4000 Milwaukee, WI 53212 USA Part Number 100805C Phase 1 AC Voltage 120/240V p/n XXXXXXX Engine RPM 3600 Frequency 60Hz Power Output 4.0 kW Fuel Gasoline p/n XXXXXXX Serial Number FIGURE 3: Generator Nameplate Location HW6200/HW6200L Portable Electrical Generator Owner's Manual...
... assembly and assembly hardware) 20' 30 amp 4-in-1 Power Cord 1.1 Liter Engine Oil Funnel Owner's Manual 5. Failure to closely follow all of this Owner's Manual. Remove and discard silica gel packs. 4. Northshore Power Systems Model Number HW4000 Milwaukee, WI 53212 USA Part Number 100805C Phase 1 AC Voltage 120/240V p/n XXXXXXX Engine RPM 3600 Frequency 60Hz Power Output 4.0 kW Fuel Gasoline p/n XXXXXXX Serial Number FIGURE 3: Generator Nameplate Location HW6200/HW6200L Portable Electrical Generator Owner's Manual...
Owners Manual
Page 16
... ground terminal (see Figure 15) to an earth ground. When utility power is a device that apply to the intended use of generator. The National Electric Code (NEC) requires the generator to be deadly. A transfer switch is restored, generator may electrocute utility company workers or others who contact utility lines during a power outage. Grounding the Generator Grounding the Generator WARNING Generator must be observed. 10 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner's Manual...
... ground terminal (see Figure 15) to an earth ground. When utility power is a device that apply to the intended use of generator. The National Electric Code (NEC) requires the generator to be deadly. A transfer switch is restored, generator may electrocute utility company workers or others who contact utility lines during a power outage. Grounding the Generator Grounding the Generator WARNING Generator must be observed. 10 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner's Manual...
Owners Manual
Page 17
... 13 for power. I - Breakers Protects circuits from the generator to generator for instructions on fuel tank. Ground Terminal Connects generator to start and stop the engine. See page 10. HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 11 HOUSEHOLD OUTLETS 120 VOLTS AC 120/240 VOLTS AC D-Engine Control Switch Control used to: BREAKER BREAKER MASTER BREAKER 6200 389cc PORTABLE GENERATOR 6200 CONTINUOUS WATTS 7750 MAXIMUM WATTS • Power 120V appliances using 4in-1 power cord (included with generator). • Power 240V...
... 13 for power. I - Breakers Protects circuits from the generator to generator for instructions on fuel tank. Ground Terminal Connects generator to start and stop the engine. See page 10. HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 11 HOUSEHOLD OUTLETS 120 VOLTS AC 120/240 VOLTS AC D-Engine Control Switch Control used to: BREAKER BREAKER MASTER BREAKER 6200 389cc PORTABLE GENERATOR 6200 CONTINUOUS WATTS 7750 MAXIMUM WATTS • Power 120V appliances using 4in-1 power cord (included with generator). • Power 240V...
Owners Manual
Page 19
... supply enough fresh air. • ONLY use a generator inside homes, garages, crawl spaces, sheds, or similar enclosed spaces. WARNING Keep generator at least 6 feet (2 meters) away from open windows, doors, and vents. Inhalation of generator outlet. Equipped with generator. Check/add fuel*-See "Adding Fuel" on page 21. Be sure ground terminal is set on page 10. Check extension cords-be connected to earth ground...
... supply enough fresh air. • ONLY use a generator inside homes, garages, crawl spaces, sheds, or similar enclosed spaces. WARNING Keep generator at least 6 feet (2 meters) away from open windows, doors, and vents. Inhalation of generator outlet. Equipped with generator. Check/add fuel*-See "Adding Fuel" on page 21. Be sure ground terminal is set on page 10. Check extension cords-be connected to earth ground...
Owners Manual
Page 20
... generator at a minimum of engine oil to keep engine in and turned on. 1. Confirm the circuit breakers are set. Press engine control switch to appliances. • NEVER start generator with appliances connected can cause permanent damage to RUN position. OFF ON FIGURE 19: Choke Control 14 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner's Manual Starting Generator Starting Generator WARNING Thoroughly read and understand all information provided in a well-ventilated area. Starting generator with electrical appliances plugged...
... generator at a minimum of engine oil to keep engine in and turned on. 1. Confirm the circuit breakers are set. Press engine control switch to appliances. • NEVER start generator with appliances connected can cause permanent damage to RUN position. OFF ON FIGURE 19: Choke Control 14 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner's Manual Starting Generator Starting Generator WARNING Thoroughly read and understand all information provided in a well-ventilated area. Starting generator with electrical appliances plugged...
Owners Manual
Page 21
... of generator. Stopping Generator Stopping Generator In an emergency: Press engine control switch to generator, use only ULlisted, three-prong extension cords. Allow generator to STOP position. 4. Press engine control switch to run power cords under carpet, rugs, or other than its intended use. • NEVER parallel connect generators or lengthen the exhaust pipe. • NEVER connect generator directly to power an appliance, be plugged into it OFF immediately. Turn fuel shut-off valve to power medical...
... of generator. Stopping Generator Stopping Generator In an emergency: Press engine control switch to generator, use only ULlisted, three-prong extension cords. Allow generator to STOP position. 4. Press engine control switch to run power cords under carpet, rugs, or other than its intended use. • NEVER parallel connect generators or lengthen the exhaust pipe. • NEVER connect generator directly to power an appliance, be plugged into it OFF immediately. Turn fuel shut-off valve to power medical...
Owners Manual
Page 23
...-road engine repair establishment or individual. NOTICE The maintenance schedule applies to your servicing dealer for /clean debris Check engine oil level Change engine oil Check air filter Clean air filter Run engine Clean/change spark plug Clean fuel sediment cup Clean spark arrestor Before each use X X X First month or 20 hours of use X Every 3 months or 50 hours of use Every 6 months or 100 hours of the emission control devices and systems...
...-road engine repair establishment or individual. NOTICE The maintenance schedule applies to your servicing dealer for /clean debris Check engine oil level Change engine oil Check air filter Clean air filter Run engine Clean/change spark plug Clean fuel sediment cup Clean spark arrestor Before each use X X X First month or 20 hours of use X Every 3 months or 50 hours of use Every 6 months or 100 hours of the emission control devices and systems...
Owners Manual
Page 27
... neck that supports the fuel strainer (C). FIGURE 32: Air Cleaner Cover 3. If spark knock, pinging, or rattling occurs at the top and bottom of 87 or higher. FIGURE 31: Top of generator operation. HW6200/HW6200L Portable Electrical Generator Owner's Manual FIGURE 33: Air Filter Removal www.honeywellgenerators.com 21 Slowly pour gasoline into fuel tank. Air Filter Maintenance Adding Fuel NOTICE To avoid damage to engine, never use gasoline...
... neck that supports the fuel strainer (C). FIGURE 32: Air Cleaner Cover 3. If spark knock, pinging, or rattling occurs at the top and bottom of 87 or higher. FIGURE 31: Top of generator operation. HW6200/HW6200L Portable Electrical Generator Owner's Manual FIGURE 33: Air Filter Removal www.honeywellgenerators.com 21 Slowly pour gasoline into fuel tank. Air Filter Maintenance Adding Fuel NOTICE To avoid damage to engine, never use gasoline...
Owners Manual
Page 28
... and bottom. Rinse parts thoroughly with two foam air filters, install the light grey filter first and then the dark grey filter. FIGURE 39: Air Filter Installation -Model Numbers Ending in clean engine oil. FIGURE 34: Wash Air Filter 5. FIGURE 38: Air Filter Installation NOTE: For models with water. 6. Coat air filter in "L" 10. Squeeze out excess oil. FIGURE 36: Oil Air Filter 8. NOTE: Engine will smoke during initial start-up if too much oil is left in a solution...
... and bottom. Rinse parts thoroughly with two foam air filters, install the light grey filter first and then the dark grey filter. FIGURE 39: Air Filter Installation -Model Numbers Ending in clean engine oil. FIGURE 34: Wash Air Filter 5. FIGURE 38: Air Filter Installation NOTE: For models with water. 6. Coat air filter in "L" 10. Squeeze out excess oil. FIGURE 36: Oil Air Filter 8. NOTE: Engine will smoke during initial start-up if too much oil is left in a solution...
Owners Manual
Page 29
... to completely cool. 2. WARNING If engine has been running . Wipe pieces clean with water. 7. Turn fuel shut-off valve to 100842A To service spark plug, you will reach temperatures that could cause severe burns. HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 23 Remove spark plug cap. FIGURE 40: Fuel Sediment Cup Assembly Removal 5. B C FIGURE 41: Fuel Sediment Cup Assembly 6. Recommended Spark Plug Replacement: 100842A* Bosch WR7DC Champion RN9YC Denso...
... to completely cool. 2. WARNING If engine has been running . Wipe pieces clean with water. 7. Turn fuel shut-off valve to 100842A To service spark plug, you will reach temperatures that could cause severe burns. HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 23 Remove spark plug cap. FIGURE 40: Fuel Sediment Cup Assembly Removal 5. B C FIGURE 41: Fuel Sediment Cup Assembly 6. Recommended Spark Plug Replacement: 100842A* Bosch WR7DC Champion RN9YC Denso...
Owners Manual
Page 31
... screen is damaged or excessively worn, replace with fresh gasoline and add gasoline conditioner*. 2 months to turn engine and distribute oil. 6. Cool generator completely before moving generator. To prepare generator for recommended preparation procedures. Change engine oil (see page 19). 3. Add a tablespoon of excessive humidity and dust. • Refer to view in good condition, clean using a gentle rocking motion. 8. HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 25
... screen is damaged or excessively worn, replace with fresh gasoline and add gasoline conditioner*. 2 months to turn engine and distribute oil. 6. Cool generator completely before moving generator. To prepare generator for recommended preparation procedures. Change engine oil (see page 19). 3. Add a tablespoon of excessive humidity and dust. • Refer to view in good condition, clean using a gentle rocking motion. 8. HW6200/HW6200L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 25
Owners Manual
Page 33
... No fuel. Spark plug wire (cap) disconnected. Faulty/bad spark plug. Dirty air filter. No or low engine oil. SOLUTION Add fuel (page 21). Add engine oil (page 18). Troubleshooting - Have appliance serviced by qualified repair facility. No or low engine oil. Drain fuel tank; Check all customer service inquiries, call 1-888-HWHELP1 (494-3571) or visit www.honeywellgenerators.com. vents. fill with fresh fuel (page 26). Probable Causes and Solutions Set Tripped Set Tripped Check cord connection. HW6200/HW6200L Portable Electrical Generator Owner's Manual...
... No fuel. Spark plug wire (cap) disconnected. Faulty/bad spark plug. Dirty air filter. No or low engine oil. SOLUTION Add fuel (page 21). Add engine oil (page 18). Troubleshooting - Have appliance serviced by qualified repair facility. No or low engine oil. Drain fuel tank; Check all customer service inquiries, call 1-888-HWHELP1 (494-3571) or visit www.honeywellgenerators.com. vents. fill with fresh fuel (page 26). Probable Causes and Solutions Set Tripped Set Tripped Check cord connection. HW6200/HW6200L Portable Electrical Generator Owner's Manual...
Owners Manual
Page 37
... ANY OTHER TYPE OR FORM OF CONSEQUENTIAL DAMAGE OR ECONOMIC LOSS. HW6200/HW6200L Portable Electrical Generator Owner's Manual LIMITATIONS OF REMEDIES. WARRANTIES NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY Honeywell Portable Generator Effective August 1, 2008 LIMITED WARRANTY Northshore Power Systems, LLC will be determined at www.honeywellgenerators.com. This limited warranty covers the cost of merchantability or fitness for service. The limited warranty is also available by Northshore Power Systems; "Commercial use . Repair or replacement pursuant to this...
... ANY OTHER TYPE OR FORM OF CONSEQUENTIAL DAMAGE OR ECONOMIC LOSS. HW6200/HW6200L Portable Electrical Generator Owner's Manual LIMITATIONS OF REMEDIES. WARRANTIES NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY Honeywell Portable Generator Effective August 1, 2008 LIMITED WARRANTY Northshore Power Systems, LLC will be determined at www.honeywellgenerators.com. This limited warranty covers the cost of merchantability or fitness for service. The limited warranty is also available by Northshore Power Systems; "Commercial use . Repair or replacement pursuant to this...
Owners Manual
Page 38
.... Warranty claims shall be repaired or replaced by Northshore Power Systems. OWNER'S RESPONSIBILITIES You are specified as the carburetor or fuel injection system, the ignition system, and the catalytic converter. Also included may include parts such as being part of an emissions control part caused by calling 1888-HWHELP1 (494-3571). Do not return your small off -road engine. Fuel Tank Evaporative Emissions Control System A. Miscellaneous Items used in the Honeywell Generator Owner's Manual, use...
.... Warranty claims shall be repaired or replaced by Northshore Power Systems. OWNER'S RESPONSIBILITIES You are specified as the carburetor or fuel injection system, the ignition system, and the catalytic converter. Also included may include parts such as being part of an emissions control part caused by calling 1888-HWHELP1 (494-3571). Do not return your small off -road engine. Fuel Tank Evaporative Emissions Control System A. Miscellaneous Items used in the Honeywell Generator Owner's Manual, use...
Owners Manual
Page 39
... in the Honeywell Generator Owner's Manual. Repair or Replacement Cost. The warranty does not cover an emission control part that an emissions control part is defective, if the diagnostic work is performed at Northshore Power Systems. By phone: 1-414-332-2375 Via web: www.honeywellgenerators.com By US mail: Northshore Power Systems, LLC Attention: Service and Warranty Dept. 4425 N Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES HW6200/HW6200L Portable Electrical Generator Owner's Manual www...
... in the Honeywell Generator Owner's Manual. Repair or Replacement Cost. The warranty does not cover an emission control part that an emissions control part is defective, if the diagnostic work is performed at Northshore Power Systems. By phone: 1-414-332-2375 Via web: www.honeywellgenerators.com By US mail: Northshore Power Systems, LLC Attention: Service and Warranty Dept. 4425 N Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES HW6200/HW6200L Portable Electrical Generator Owner's Manual www...
Owners Manual
Page 41
... 5 Draining Fuel 26 E Engine Control Switch 11 F Fuel draining 26 oxygenated types 20 Fuel Sediment Cup, Cleaning 23 Fuel Shut-off Valve 11 G Generator location 13 nameplate information 5 operation 13 outlets 11 safety labels 3 specifications 29 starting 14 stopping 15 storing 25 transporting 25 Ground 10 special requirements 10 terminal 11 H Handles, Installing 9 High Altitude Operation 15 M Maintenance 17 air filter 21 changing engine oil 19 cleaning spark arrestor 24 fuel sediment cup 23 parts listing 37 schedule 17 spark plug 23 O Oil, Changing...
... 5 Draining Fuel 26 E Engine Control Switch 11 F Fuel draining 26 oxygenated types 20 Fuel Sediment Cup, Cleaning 23 Fuel Shut-off Valve 11 G Generator location 13 nameplate information 5 operation 13 outlets 11 safety labels 3 specifications 29 starting 14 stopping 15 storing 25 transporting 25 Ground 10 special requirements 10 terminal 11 H Handles, Installing 9 High Altitude Operation 15 M Maintenance 17 air filter 21 changing engine oil 19 cleaning spark arrestor 24 fuel sediment cup 23 parts listing 37 schedule 17 spark plug 23 O Oil, Changing...