Owners Manual
Page 2
... require product service or support. WARNING This manual contains important instructions for operating this manual thoroughly before operating the generator. Congratulations on owning a Honeywell portable generator! Northshore Power Systems Milwaukee, WI 53212 USA Model Number Part Number Phase AC Voltage HW4000 100805C 1 120/240V p/n XXXXXXX Engine RPM 3600 Frequency 60Hz Power Output 4.0 kW Fuel Gasoline...
... require product service or support. WARNING This manual contains important instructions for operating this manual thoroughly before operating the generator. Congratulations on owning a Honeywell portable generator! Northshore Power Systems Milwaukee, WI 53212 USA Model Number Part Number Phase AC Voltage HW4000 100805C 1 120/240V p/n XXXXXXX Engine RPM 3600 Frequency 60Hz Power Output 4.0 kW Fuel Gasoline...
Owners Manual
Page 5
... Fuel Sediment Cup ...27 Spark Plug Service ...28 Cleaning Spark Arrestor Screen ...29 Transporting Generator ...29 Storing Generator ...30 TROUBLESHOOTING ...33 SPECIFICATIONS ...35 WARRANTIES ...37 NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY 37 NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY 38 INDEX ...41 MAINTENANCE PARTS 43 HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com i
... Fuel Sediment Cup ...27 Spark Plug Service ...28 Cleaning Spark Arrestor Screen ...29 Transporting Generator ...29 Storing Generator ...30 TROUBLESHOOTING ...33 SPECIFICATIONS ...35 WARRANTIES ...37 NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY 37 NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY 38 INDEX ...41 MAINTENANCE PARTS 43 HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com i
Owners Manual
Page 9
..., PUERTAS Y VENTANAS ABIERTAS. TODOS LOS USUARIOS DEBEN LEER Y COMPRENDER EL MANUAL DEL PROPIETARIO D PART NUMBER 101586A 100884B (HW5500 & HW5500E Models) 101796B (HW5500L & HW5500EL Models) 100886C 100848D (HW5500 & HW5500L Models) 100849D (HW5500E & HW5500EL Models) p/n 100848D p/n 100849D HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 3 ALWAYS FUEL UNIT IN WELL VENTILATED AREA. ADVERTENCIA NUNCA...
..., PUERTAS Y VENTANAS ABIERTAS. TODOS LOS USUARIOS DEBEN LEER Y COMPRENDER EL MANUAL DEL PROPIETARIO D PART NUMBER 101586A 100884B (HW5500 & HW5500E Models) 101796B (HW5500L & HW5500EL Models) 100886C 100848D (HW5500 & HW5500L Models) 100849D (HW5500E & HW5500EL Models) p/n 100848D p/n 100849D HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 3 ALWAYS FUEL UNIT IN WELL VENTILATED AREA. ADVERTENCIA NUNCA...
Owners Manual
Page 11
... heavy! Northshore Power Systems Model Number HW4000 Milwaukee, WI 53212 USA Part Number 100805C Phase 1 AC Voltage 120/240V p/n XXXXXXX Engine RPM 3600 Frequency 60Hz Power Output 4.0 kW Fuel Gasoline p/n XXXXXXX Serial Number FIGURE 3: Generator Nameplate Location HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 5 Remove the "No Oil Fill" tag...
... heavy! Northshore Power Systems Model Number HW4000 Milwaukee, WI 53212 USA Part Number 100805C Phase 1 AC Voltage 120/240V p/n XXXXXXX Engine RPM 3600 Frequency 60Hz Power Output 4.0 kW Fuel Gasoline p/n XXXXXXX Serial Number FIGURE 3: Generator Nameplate Location HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 5 Remove the "No Oil Fill" tag...
Owners Manual
Page 21
... Be sure ground terminal is placed on page 25. ALWAYS use a generator outdoors and far away from buildings, other partly enclosed areas. WARNING NEVER operate generator in generator exhaust. If you can pull in rain or snow, or when the generator is placed outdoors in death or serious injury to building's electrical system .... • Connecting to feed back into the home. See "Engine Oil" on firm, level surface and avoid loose sand or snow. HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 15
... Be sure ground terminal is placed on page 25. ALWAYS use a generator outdoors and far away from buildings, other partly enclosed areas. WARNING NEVER operate generator in generator exhaust. If you can pull in rain or snow, or when the generator is placed outdoors in death or serious injury to building's electrical system .... • Connecting to feed back into the home. See "Engine Oil" on firm, level surface and avoid loose sand or snow. HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 15
Owners Manual
Page 30
...areas of the United States use oxygenated fuels to a conventional unleaded gasoline. 24 www.honeywellgenerators.com HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual DANGER Fuel and fuel vapors are extremely flammable and explosive under warranty. locations may damage metal,... rubber and plastic parts of fuel system. Be careful not to protect fuel system. Gasoline containing more than 5% ...
...areas of the United States use oxygenated fuels to a conventional unleaded gasoline. 24 www.honeywellgenerators.com HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual DANGER Fuel and fuel vapors are extremely flammable and explosive under warranty. locations may damage metal,... rubber and plastic parts of fuel system. Be careful not to protect fuel system. Gasoline containing more than 5% ...
Owners Manual
Page 31
...top and bottom of Fuel Tank (B) and Maximum Fuel Level (D) DANGER Be careful not to completely cool. 2. Warranty does not cover parts damaged by misuse. Air Filter Maintenance Adding Fuel NOTICE To avoid damage to clean air filter element. Allow to spill fuel when refueling...cause engine damage. FIGURE 37: Top of the air cleaner and remove the cover. FIGURE 39: Air Filter Removal HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 25 NEVER fill fuel tank while engine is running. Spilled fuel or fuel vapor may cause...
...top and bottom of Fuel Tank (B) and Maximum Fuel Level (D) DANGER Be careful not to completely cool. 2. Warranty does not cover parts damaged by misuse. Air Filter Maintenance Adding Fuel NOTICE To avoid damage to clean air filter element. Allow to spill fuel when refueling...cause engine damage. FIGURE 37: Top of the air cleaner and remove the cover. FIGURE 39: Air Filter Removal HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 25 NEVER fill fuel tank while engine is running. Spilled fuel or fuel vapor may cause...
Owners Manual
Page 32
Rinse parts thoroughly with two foam air filters, install the light grey filter first and then the dark grey filter. Coat air filter in filter. 26 www.honeywellgenerators.com HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual Squeeze out excess oil. Using a clean, absorbent cloth, squeeze air filter ele- FIGURE 41: Dry Air Filter...
Rinse parts thoroughly with two foam air filters, install the light grey filter first and then the dark grey filter. Coat air filter in filter. 26 www.honeywellgenerators.com HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual Squeeze out excess oil. Using a clean, absorbent cloth, squeeze air filter ele- FIGURE 41: Dry Air Filter...
Owners Manual
Page 33
...bolt, and nut. 5. install bolt, nut, and boot. 9. tighten bolts and nuts. HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 27 Place the generator on the battery; FIGURE 48: Fuel Sediment Cup Assembly Removal 5. Remove the battery. Turn fuel ...A B FIGURE 47: Electric Start Battery-Lead Connection 4. install bolt, nut, and boot. 8. ative (-) post on retaining plate; Rinse parts thoroughly with soap and water. Wipe pieces clean with a 14 mm open end wrench Household soap and water Clean, ...
...bolt, and nut. 5. install bolt, nut, and boot. 9. tighten bolts and nuts. HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 27 Place the generator on the battery; FIGURE 48: Fuel Sediment Cup Assembly Removal 5. Remove the battery. Turn fuel ...A B FIGURE 47: Electric Start Battery-Lead Connection 4. install bolt, nut, and boot. 8. ative (-) post on retaining plate; Rinse parts thoroughly with soap and water. Wipe pieces clean with a 14 mm open end wrench Household soap and water Clean, ...
Owners Manual
Page 34
...remove spark plug. Measure spark plug gap with wire brush. 8. Clean any dirt from around spark plug base. * See Maintenance Parts at end of deposits. An improperly tightened spark plug can become very hot and could cause severe burns. Spark Plug Equivalents to... cool. 2. After spark plug is exces- Use only recommended spark plugs or equivalent. 28 www.honeywellgenerators.com HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual Place the generator on a flat, level surface. 3. Inspect spark plug. If spark plug is damaged or excessively worn,...
...remove spark plug. Measure spark plug gap with wire brush. 8. Clean any dirt from around spark plug base. * See Maintenance Parts at end of deposits. An improperly tightened spark plug can become very hot and could cause severe burns. Spark Plug Equivalents to... cool. 2. After spark plug is exces- Use only recommended spark plugs or equivalent. 28 www.honeywellgenerators.com HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual Place the generator on a flat, level surface. 3. Inspect spark plug. If spark plug is damaged or excessively worn,...
Owners Manual
Page 43
... of remedies & exclusions as stated below. For warranty service, customer should locate an authorized Honeywell Generator Dealer from www.honeywellgenerators.com or by the original purchaser. "Commercial use" is also available...HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 37 Warranty is any parts of charge, to the original retail customer, in North America, any usage for income producing, business related use " is not transferable. WARRANTIES NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY Honeywell Portable Generator...
... of remedies & exclusions as stated below. For warranty service, customer should locate an authorized Honeywell Generator Dealer from www.honeywellgenerators.com or by the original purchaser. "Commercial use" is also available...HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 37 Warranty is any parts of charge, to the original retail customer, in North America, any usage for income producing, business related use " is not transferable. WARRANTIES NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY Honeywell Portable Generator...
Owners Manual
Page 44
... but Northshore Power Systems cannot deny warranty claims based on parts, modified parts, or parts that are responsible to bring your portable generator to an authorized Northshore Power Systems Honeywell generator dealer for your engine is not related to warranty their...each subsequent owner that you , including diagnosis, parts, and labor. Exclusions. Northshore Power Systems warrants to the original retail customer. 38 www.honeywellgenerators.com HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual Choke system C. Environmental Protection Agency...
... but Northshore Power Systems cannot deny warranty claims based on parts, modified parts, or parts that are responsible to bring your portable generator to an authorized Northshore Power Systems Honeywell generator dealer for your engine is not related to warranty their...each subsequent owner that you , including diagnosis, parts, and labor. Exclusions. Northshore Power Systems warrants to the original retail customer. 38 www.honeywellgenerators.com HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual Choke system C. Environmental Protection Agency...
Owners Manual
Page 45
... Suite 105 Milwaukee, WI 53212-1082 WARRANTIES HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 39 Repair or Replacement Cost. The warranty does not cover an emission control part that an emissions control part is defective, if the diagnostic work is equivalent in the Honeywell Generator Owner's Manual. Coverage noted hereunder will be...
... Suite 105 Milwaukee, WI 53212-1082 WARRANTIES HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 39 Repair or Replacement Cost. The warranty does not cover an emission control part that an emissions control part is defective, if the diagnostic work is equivalent in the Honeywell Generator Owner's Manual. Coverage noted hereunder will be...
Owners Manual
Page 47
...High Altitude Operation 18 M Maintenance 21 air filter 25 changing engine oil 23 cleaning spark arrestor 29 fuel sediment cup 27 parts listing 43 schedule 21 spark plug 28 Manual (Recoil) Start 17 O Oil, Changing 23 Operation preparing for 15 Outlets household... 35 Stopping Generator 18 Storage Recommendations 30 T Transfer Switch for backup power 11 outlet 13 Transporting 29 Troubleshooting 33 U Unpacking Guidelines 5 W Warranty emissions control 38 limited 37 Wattage, Typical Appliance 18 Wheels, Installing 8 HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual...
...High Altitude Operation 18 M Maintenance 21 air filter 25 changing engine oil 23 cleaning spark arrestor 29 fuel sediment cup 27 parts listing 43 schedule 21 spark plug 28 Manual (Recoil) Start 17 O Oil, Changing 23 Operation preparing for 15 Outlets household... 35 Stopping Generator 18 Storage Recommendations 30 T Transfer Switch for backup power 11 outlet 13 Transporting 29 Troubleshooting 33 U Unpacking Guidelines 5 W Warranty emissions control 38 limited 37 Wattage, Typical Appliance 18 Wheels, Installing 8 HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual...
Owners Manual
Page 49
... 100836A 101278B -100845B 100838A 100841A 101280A 100839A 100847A 100843A 100842A 100844B HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 43 Pin and Chain -- -- Spark Plug 100842A 100842A Wheel, 10" Diameter 100844C 100844C HW5500/HW5500E/HW5500EL/HW5500L Maintenance Parts List For part numbers of replacement product labels, see page 3. Air Filter -- -- Recoil Assembly...
... 100836A 101278B -100845B 100838A 100841A 101280A 100839A 100847A 100843A 100842A 100844B HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 43 Pin and Chain -- -- Spark Plug 100842A 100842A Wheel, 10" Diameter 100844C 100844C HW5500/HW5500E/HW5500EL/HW5500L Maintenance Parts List For part numbers of replacement product labels, see page 3. Air Filter -- -- Recoil Assembly...