Owners Manual
Page 2
... Northshore Power Systems, LLC The Honeywell Trademark is used under license from Honeywell International Inc. WARNING This manual contains important instructions for operating this product. Identification information specific to record important information about your generator. Congratulations on owning a Honeywell portable generator! Please use the spaces provided below . Northshore Power Systems Milwaukee, WI 53212 USA Model Number Part Number Phase AC Voltage HW4000 100805C 1 120/240V p/n XXXXXXX Engine RPM 3600 Frequency 60Hz Power Output 4.0 kW Fuel Gasoline...
... Northshore Power Systems, LLC The Honeywell Trademark is used under license from Honeywell International Inc. WARNING This manual contains important instructions for operating this product. Identification information specific to record important information about your generator. Congratulations on owning a Honeywell portable generator! Please use the spaces provided below . Northshore Power Systems Milwaukee, WI 53212 USA Model Number Part Number Phase AC Voltage HW4000 100805C 1 120/240V p/n XXXXXXX Engine RPM 3600 Frequency 60Hz Power Output 4.0 kW Fuel Gasoline...
Owners Manual
Page 5
... ...18 Powering Appliances ...18 MAINTENANCE ...21 Maintenance Schedule ...21 Engine Oil ...22 Engine Fuel ...24 Air Filter Maintenance ...25 Battery Service ...27 Cleaning Fuel Sediment Cup ...27 Spark Plug Service ...28 Cleaning Spark Arrestor Screen ...29 Transporting Generator ...29 Storing Generator ...30 TROUBLESHOOTING ...33 SPECIFICATIONS ...35 WARRANTIES ...37 NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY 37 NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY 38 INDEX ...41 MAINTENANCE PARTS 43 HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www...
... ...18 Powering Appliances ...18 MAINTENANCE ...21 Maintenance Schedule ...21 Engine Oil ...22 Engine Fuel ...24 Air Filter Maintenance ...25 Battery Service ...27 Cleaning Fuel Sediment Cup ...27 Spark Plug Service ...28 Cleaning Spark Arrestor Screen ...29 Transporting Generator ...29 Storing Generator ...30 TROUBLESHOOTING ...33 SPECIFICATIONS ...35 WARRANTIES ...37 NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY 37 NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY 38 INDEX ...41 MAINTENANCE PARTS 43 HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www...
Owners Manual
Page 8
... vapor. Turn generator OFF and allow flames or sparks near the generator or where gasoline is set on electrical equipment to a building's electrical system unless a transfer switch has been installed by misuse or modification is running at least 6 feet (2 meters) away from electric utility. • NEVER connect to live. • Inform your household depends on wet surface. Generator supplies correct rated frequency and voltage when...
... vapor. Turn generator OFF and allow flames or sparks near the generator or where gasoline is set on electrical equipment to a building's electrical system unless a transfer switch has been installed by misuse or modification is running at least 6 feet (2 meters) away from electric utility. • NEVER connect to live. • Inform your household depends on wet surface. Generator supplies correct rated frequency and voltage when...
Owners Manual
Page 10
... operating generator. OFF p/n 101986A G p/n 100879D p/n 100885C H p/n 100882C WARNING ADVERTENCIA I HOT SUPERFICIES SURFACES CALIENTES p/n 100881B J 100887C 101986A 100879D 100882C 100885C 100881B WARNING The Smart Start instruction card (see D on page 3) is NOT intended to be seriously injured or killed. 4 www.honeywellgenerators.com HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual Failure to properly follow all information provided in clean engine oil...
... operating generator. OFF p/n 101986A G p/n 100879D p/n 100885C H p/n 100882C WARNING ADVERTENCIA I HOT SUPERFICIES SURFACES CALIENTES p/n 100881B J 100887C 101986A 100879D 100882C 100885C 100881B WARNING The Smart Start instruction card (see D on page 3) is NOT intended to be seriously injured or killed. 4 www.honeywellgenerators.com HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual Failure to properly follow all information provided in clean engine oil...
Owners Manual
Page 11
... STARTED Use the information in circumstances leading to death, serious injury, and property damage. Set carton on the inside cover of the following items are included in the generator package: HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Wheel Kit (including handle assembly and assembly hardware) Battery (HW5500E & HW5500EL Only) 20' 30 amp 4-in-1 Power Cord 1.1 Liter Engine Oil Funnel Owner's Manual...
... STARTED Use the information in circumstances leading to death, serious injury, and property damage. Set carton on the inside cover of the following items are included in the generator package: HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Wheel Kit (including handle assembly and assembly hardware) Battery (HW5500E & HW5500EL Only) 20' 30 amp 4-in-1 Power Cord 1.1 Liter Engine Oil Funnel Owner's Manual...
Owners Manual
Page 16
... on battery. 3. Confirm red positive (+) battery lead is applied to the positive (+) battery post as it may vary from each battery post. Assembly Step 4: Install Battery (HW5500E and HW5500EL Only) To use insulated/non-conducting tools when working with water. FIGURE 15: Electric Start Battery-Remove Retaining Plate NOTE: While the engine is running, a small "trickle" charge is securely fastened to the battery. When connecting or disconnecting battery...
... on battery. 3. Confirm red positive (+) battery lead is applied to the positive (+) battery post as it may vary from each battery post. Assembly Step 4: Install Battery (HW5500E and HW5500EL Only) To use insulated/non-conducting tools when working with water. FIGURE 15: Electric Start Battery-Remove Retaining Plate NOTE: While the engine is running, a small "trickle" charge is securely fastened to the battery. When connecting or disconnecting battery...
Owners Manual
Page 17
... generator power. Using Generator for efficient operation of generator. Electrical current from the ground terminal (see Figure 17) to a building's electrical system, consult your local utility company and/or a qualified electrician. During a power outage, the transfer switch isolates generator-powered circuits from the utility line, allowing for Back-up Power DANGER Before connecting to an earth ground. The National Electric Code (NEC) requires the generator to be connected to a building's electrical wiring utilize a transfer switch installed...
... generator power. Using Generator for efficient operation of generator. Electrical current from the ground terminal (see Figure 17) to a building's electrical system, consult your local utility company and/or a qualified electrician. During a power outage, the transfer switch isolates generator-powered circuits from the utility line, allowing for Back-up Power DANGER Before connecting to an earth ground. The National Electric Code (NEC) requires the generator to be connected to a building's electrical wiring utilize a transfer switch installed...
Owners Manual
Page 19
...Spark Plug Cap (Wire) Delivers voltage to spark plug. Breakers Protects circuits from fuel tank to carburetor. Indicates engine is currently running (HW5500E & HW5500EL) • STOP-Stops generator engine F-Recoil Starter Grip Handle Starts engine (HW5500 & HW5500L). L-Muffler Equipped with generator). • Power 240V appliances using 4- 5500 337cc PORTABLE GENERATOR 5500 CONTINUOUS WATTS 6875 MAXIMUM WATTS in-1 power cord (included with Spark Arrester Provides outlet for grounding protection. B-Battery Tray and Battery (HW5500E & HW5500EL) Provides power for instructions...
...Spark Plug Cap (Wire) Delivers voltage to spark plug. Breakers Protects circuits from fuel tank to carburetor. Indicates engine is currently running (HW5500E & HW5500EL) • STOP-Stops generator engine F-Recoil Starter Grip Handle Starts engine (HW5500 & HW5500L). L-Muffler Equipped with generator). • Power 240V appliances using 4- 5500 337cc PORTABLE GENERATOR 5500 CONTINUOUS WATTS 6875 MAXIMUM WATTS in-1 power cord (included with Spark Arrester Provides outlet for grounding protection. B-Battery Tray and Battery (HW5500E & HW5500EL) Provides power for instructions...
Owners Manual
Page 21
...), a poisonous gas you are breathing CO. These openings can build up power. ALWAYS use a generator outdoors and far away from windows, doors, and vents. The generator must add fuel before using your generator, keep in a well ventilated area. See "Using Generator for back-up in death or serious injury to feed back into utility lines, resulting in these areas. HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www...
...), a poisonous gas you are breathing CO. These openings can build up power. ALWAYS use a generator outdoors and far away from windows, doors, and vents. The generator must add fuel before using your generator, keep in a well ventilated area. See "Using Generator for back-up in death or serious injury to feed back into utility lines, resulting in these areas. HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www...
Owners Manual
Page 22
.../HW5500L Portable Electrical Generator Owner's Manual When the engine starts, release the engine control switch allowing it may be an indication that battery should be recharged. 6. Starting generator with appliances connected can damage starter motor. FIGURE 20: Fuel Shut-off valve to OFF position. Place generator outside in good running , a small "trickle" charge is applied to appliances. • NEVER start generator with electrical appliances plugged in START position until engine starts. Confirm the circuit breakers are set...
.../HW5500L Portable Electrical Generator Owner's Manual When the engine starts, release the engine control switch allowing it may be an indication that battery should be recharged. 6. Starting generator with appliances connected can damage starter motor. FIGURE 20: Fuel Shut-off valve to OFF position. Place generator outside in good running , a small "trickle" charge is applied to appliances. • NEVER start generator with electrical appliances plugged in START position until engine starts. Confirm the circuit breakers are set...
Owners Manual
Page 23
Confirm the circuit breakers are set. Turn fuel shut-off Valve - ON/OFF position 4. Pull choke control to OFF position. As engine warms up, and RPM stabilizes, gradually push choke control to ON position. HW5500 & HW5500L Models (Right) HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 17 Return it gently to prevent damage to RUN position. NOTICE If engine will not start the engine and carefully return the...
Confirm the circuit breakers are set. Turn fuel shut-off Valve - ON/OFF position 4. Pull choke control to OFF position. As engine warms up, and RPM stabilizes, gradually push choke control to ON position. HW5500 & HW5500L Models (Right) HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 17 Return it gently to prevent damage to RUN position. NOTICE If engine will not start the engine and carefully return the...
Owners Manual
Page 24
... connected power cords. 2. If the master circuit breaker is appliance, or if rated load capacity of average appliance wattage requirements. • NEVER overload: Circuit breakers will be powering. Press engine control switch to OFF position. Turn fuel shut-off valve to STOP position. 4. Power rating information can be found on an appliance's product label, stamped inside or on the Twist-Lock (NEMA L14-30R) outlet. Stopping Generator Stopping Generator In an emergency: Press engine control switch...
... connected power cords. 2. If the master circuit breaker is appliance, or if rated load capacity of average appliance wattage requirements. • NEVER overload: Circuit breakers will be powering. Press engine control switch to OFF position. Turn fuel shut-off valve to STOP position. 4. Power rating information can be found on an appliance's product label, stamped inside or on the Twist-Lock (NEMA L14-30R) outlet. Stopping Generator Stopping Generator In an emergency: Press engine control switch...
Owners Manual
Page 27
... repair of generator can cause a malfunction in which you operate generator under severe conditions, such as sustained high-load or high-temperature, or use OUTSIDE and far or garage, EVEN IF doors away from spark plug. Always follow inspection and maintenance recommendations and schedules in unusually wet or dusty conditions, consult your servicing dealer for /clean debris X Check engine oil level X Change engine oil Check air filter...
... repair of generator can cause a malfunction in which you operate generator under severe conditions, such as sustained high-load or high-temperature, or use OUTSIDE and far or garage, EVEN IF doors away from spark plug. Always follow inspection and maintenance recommendations and schedules in unusually wet or dusty conditions, consult your servicing dealer for /clean debris X Check engine oil level X Change engine oil Check air filter...
Owners Manual
Page 31
... operating generator in fuel tank. Warranty does not cover parts damaged by misuse. DANGER Fuel and fuel vapors are extremely flammable and explosive under normal load, drain fuel (page 30) and refill with a pump octane rating of the air cleaner and remove the cover. FIGURE 39: Air Filter Removal HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 25 Turn generator OFF and allow to cool before starting engine. Air Filter...
... operating generator in fuel tank. Warranty does not cover parts damaged by misuse. DANGER Fuel and fuel vapors are extremely flammable and explosive under normal load, drain fuel (page 30) and refill with a pump octane rating of the air cleaner and remove the cover. FIGURE 39: Air Filter Removal HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 25 Turn generator OFF and allow to cool before starting engine. Air Filter...
Owners Manual
Page 34
... Parts at end of deposits. FIGURE 52: Correct Spark Plug Gap 9. NOTICE Spark plug must be properly gapped and free of this manual. WARNING If engine has been running . Spark Plug Service Spark Plug Service To ensure proper engine operation, spark plug must be securely tightened. Reinstall spark plug by carefully bending side electrode. 10. Never use a new spark plug. If spark plug is seated, tighten with spark plug wrench to compress washer. If installing a new spark plug, tighten 1/2 turn after the spark plug...
... Parts at end of deposits. FIGURE 52: Correct Spark Plug Gap 9. NOTICE Spark plug must be properly gapped and free of this manual. WARNING If engine has been running . Spark Plug Service Spark Plug Service To ensure proper engine operation, spark plug must be securely tightened. Reinstall spark plug by carefully bending side electrode. 10. Never use a new spark plug. If spark plug is seated, tighten with spark plug wrench to compress washer. If installing a new spark plug, tighten 1/2 turn after the spark plug...
Owners Manual
Page 39
... low engine oil. Clean fuel sediment cup (page 27). Add engine oil (page 22). TABLE 7. Replace defective cord. Have appliance serviced by qualified repair facility. PROBLEM Engine will not start or starts and runs rough Engine suddenly stops PROBABLE CAUSE No fuel. DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Check electrical appliance/equipment for defects. Charge / replace battery. Spark plug wire (cap) disconnected. TROUBLESHOOTING WARNING ANYONE using or servicing this generator must read, understand, and follow these instructions...
... low engine oil. Clean fuel sediment cup (page 27). Add engine oil (page 22). TABLE 7. Replace defective cord. Have appliance serviced by qualified repair facility. PROBLEM Engine will not start or starts and runs rough Engine suddenly stops PROBABLE CAUSE No fuel. DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Check electrical appliance/equipment for defects. Charge / replace battery. Spark plug wire (cap) disconnected. TROUBLESHOOTING WARNING ANYONE using or servicing this generator must read, understand, and follow these instructions...
Owners Manual
Page 43
... : Northshore Power Systems, LLC Attention: Service and Warranty Dept. 4425 N Port Washington Road Suite 105 Milwaukee, WI 53212-1082 HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 37 Commercial Use: 1 Year Limited. Repair or replacement pursuant to place of the replacement parts and labor for income producing, business related use under applicable federal or state law with the Company is required on -line at Northshore Power Systems...
... : Northshore Power Systems, LLC Attention: Service and Warranty Dept. 4425 N Port Washington Road Suite 105 Milwaukee, WI 53212-1082 HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 37 Commercial Use: 1 Year Limited. Repair or replacement pursuant to place of the replacement parts and labor for income producing, business related use under applicable federal or state law with the Company is required on -line at Northshore Power Systems...
Owners Manual
Page 44
..., valves, and assemblies B. Pulse valve 7. The emissions warranty is a defects warranty and is not related to place of two years from the date the generator is defective, the part will repair your nearest dealer; Fuel Metering System A. Northshore Power Systems warrants to the original retail customer. 38 www.honeywellgenerators.com HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual Choke system C. Fuel pump (if equipped) G. Fuel line, control valve, and fittings F. Your emission control system may be repaired or replaced...
..., valves, and assemblies B. Pulse valve 7. The emissions warranty is a defects warranty and is not related to place of two years from the date the generator is defective, the part will repair your nearest dealer; Fuel Metering System A. Northshore Power Systems warrants to the original retail customer. 38 www.honeywellgenerators.com HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual Choke system C. Fuel pump (if equipped) G. Fuel line, control valve, and fittings F. Your emission control system may be repaired or replaced...
Owners Manual
Page 45
...: Northshore Power Systems, LLC Attention: Service and Warranty Dept. 4425 N Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 39 QUESTIONS If you have questions regarding your emissions warranty rights and responsibilities, you should contact the Service and Warranty department at an authorized Northshore Power Systems Honeywell generator dealer. 5. Maintenance. Consequential Coverage. Repair or Replacement Cost. The emissions control parts are...
...: Northshore Power Systems, LLC Attention: Service and Warranty Dept. 4425 N Port Washington Road Suite 105 Milwaukee, WI 53212-1082 WARRANTIES HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner's Manual www.honeywellgenerators.com 39 QUESTIONS If you have questions regarding your emissions warranty rights and responsibilities, you should contact the Service and Warranty department at an authorized Northshore Power Systems Honeywell generator dealer. 5. Maintenance. Consequential Coverage. Repair or Replacement Cost. The emissions control parts are...
Owners Manual
Page 47
... 5 Draining Fuel 30 E Engine Control Switch 13 F Fuel draining 30 oxygenated types 24 Fuel Sediment Cup, Cleaning 27 Fuel Shut-off Valve 13 G Generator location 15 nameplate information 5 operation 15 outlets 13 safety labels 3 specifications 35 starting 16 stopping 18 storing 30 transporting 29 Ground 11 special requirements 11 terminal 13 H Handles, Installing 9 High Altitude Operation 18 M Maintenance 21 air filter 25 changing engine oil 23 cleaning spark arrestor 29 fuel sediment cup 27 parts listing 43 schedule 21 spark plug 28 Manual...
... 5 Draining Fuel 30 E Engine Control Switch 13 F Fuel draining 30 oxygenated types 24 Fuel Sediment Cup, Cleaning 27 Fuel Shut-off Valve 13 G Generator location 15 nameplate information 5 operation 15 outlets 13 safety labels 3 specifications 35 starting 16 stopping 18 storing 30 transporting 29 Ground 11 special requirements 11 terminal 13 H Handles, Installing 9 High Altitude Operation 18 M Maintenance 21 air filter 25 changing engine oil 23 cleaning spark arrestor 29 fuel sediment cup 27 parts listing 43 schedule 21 spark plug 28 Manual...