User Manual
Page 6
... wire between the lock washer and the nut, and tighten the nut fully. TABLE OF CONTENTS Introduction...2 Important Safety Instructions...3-4 Specific Safety Rules...4 Symbols...5-7 Electrical...8-9 Features ...10 Assembly...11-12 Operation...12-14 Maintenance...14-16 Troubleshooting...17 Warranty...18-19 Parts Ordering / Service...
... wire between the lock washer and the nut, and tighten the nut fully. TABLE OF CONTENTS Introduction...2 Important Safety Instructions...3-4 Specific Safety Rules...4 Symbols...5-7 Electrical...8-9 Features ...10 Assembly...11-12 Operation...12-14 Maintenance...14-16 Troubleshooting...17 Warranty...18-19 Parts Ordering / Service...
User Manual
Page 7
... spilled fuel from any circumstances. Generators vibrate in a vehicle. Allow engine to use of the generator and batteries. Do not allow the engine to generator failure. Use only authorized replacement parts and accessories and follow maintenance instructions may leak into the home. See a doctor. It is marked to comply with care. SAVE THESE INSTRUCTIONS This manual contains important instructions that apply...
... spilled fuel from any circumstances. Generators vibrate in a vehicle. Allow engine to use of the generator and batteries. Do not allow the engine to generator failure. Use only authorized replacement parts and accessories and follow maintenance instructions may leak into the home. See a doctor. It is marked to comply with care. SAVE THESE INSTRUCTIONS This manual contains important instructions that apply...
User Manual
Page 8
... per maintenance instructions in this Inspect the unit before adding gasoline or lubricant to the generator. Do not remove the oil dipstick or the fuel tank cap when the engine is running. Pay close attention to avoid noise interference. Operating the generator in wet conditions could result in electrocution. leaks, etc. Replace damaged parts. SPECIFIC SAFETY...
... per maintenance instructions in this Inspect the unit before adding gasoline or lubricant to the generator. Do not remove the oil dipstick or the fuel tank cap when the engine is running. Pay close attention to avoid noise interference. Operating the generator in wet conditions could result in electrocution. leaks, etc. Replace damaged parts. SPECIFIC SAFETY...
User Manual
Page 9
...Z87.1. V Volts A Amperes Hz Hertz W Watt hrs Hours gal Gallon qt Quart Voltage Current Frequency (cycles per second) Power Time Volume Volume Wet Conditions Alert Do not expose to rain or use in dry conditions and to comply with this ...Proper interpretation of injury, user must read and understand operator's manual before using this product. Read The Operator's Manual To reduce the risk of these symbols will result in property damage. Running generator gives off carbon monoxide, an odorless, colorless, poison gas. SYMBOL NAME DESIGNATION/EXPLANATION ...
...Z87.1. V Volts A Amperes Hz Hertz W Watt hrs Hours gal Gallon qt Quart Voltage Current Frequency (cycles per second) Power Time Volume Volume Wet Conditions Alert Do not expose to rain or use in dry conditions and to comply with this ...Proper interpretation of injury, user must read and understand operator's manual before using this product. Read The Operator's Manual To reduce the risk of these symbols will result in property damage. Running generator gives off carbon monoxide, an odorless, colorless, poison gas. SYMBOL NAME DESIGNATION/EXPLANATION ...
User Manual
Page 10
... performed only by a qualified service technician. SERVICE Servicing requires extreme care and knowledge and should be used on this product. For service, contact your nearest authorized service center or call 1-800-242-4672. When servicing, use only identical replacement parts. Lifting Hazard To reduce the risk of these symbols will allow you to properly ground generator can cause severe burns or...
... performed only by a qualified service technician. SERVICE Servicing requires extreme care and knowledge and should be used on this product. For service, contact your nearest authorized service center or call 1-800-242-4672. When servicing, use only identical replacement parts. Lifting Hazard To reduce the risk of these symbols will allow you to properly ground generator can cause severe burns or...
User Manual
Page 12
... to Start Motor Repulsion Induction Capacitor Split Phase 600 850 1200 600 850 2050 850 1050 2400 975 1350 2700 1300 1800 3600 1900 2600 - 2500 3300 - CAUTION: Operating voltage and frequency requirement of the generator. A power line conditioner is not designed to plugging them into the generator if solid state equipment (such as a television set) is...
... to Start Motor Repulsion Induction Capacitor Split Phase 600 850 1200 600 850 2050 850 1050 2400 975 1350 2700 1300 1800 3600 1900 2600 - 2500 3300 - CAUTION: Operating voltage and frequency requirement of the generator. A power line conditioner is not designed to plugging them into the generator if solid state equipment (such as a television set) is...
User Manual
Page 14
... lever. Page 10 - FEATURES PRODUCT SPECIFICATIONS Engine Engine Type 389cc OHV Cooling System Forced Air Starting System Recoil Ignition System TMI Spark Plug Champion F7TC Engine Lubricant Volume 1.16 qt. Fuel Volume 6.6 gal. MULTIFUNCTIONAL DIGITAL DISPLAY The multifunctional digital display indicates voltage, frequency, and hours of 6.6 gallons. These can be used (along with the engine switch) to help protect against electrical overload. English
... lever. Page 10 - FEATURES PRODUCT SPECIFICATIONS Engine Engine Type 389cc OHV Cooling System Forced Air Starting System Recoil Ignition System TMI Spark Plug Champion F7TC Engine Lubricant Volume 1.16 qt. Fuel Volume 6.6 gal. MULTIFUNCTIONAL DIGITAL DISPLAY The multifunctional digital display indicates voltage, frequency, and hours of 6.6 gallons. These can be used (along with the engine switch) to help protect against electrical overload. English
User Manual
Page 15
...service number below for use with the generator: Key No. 1 2 3 4 5 6 7 8 9 10 11 Description Qty. assembly WARNING: Do not attempt to operate the generator until you unpack it. securely position props underneath to support. Slide an axle through the holes on the side opposite the recoil starter...p roduct. If any parts are replaced. Operation of the generator where the recoil starter is misuse and could result in the generator before installing the feet and wheels. NOTE: Do not put fuel or lubricant in serious personal injury. ...
...service number below for use with the generator: Key No. 1 2 3 4 5 6 7 8 9 10 11 Description Qty. assembly WARNING: Do not attempt to operate the generator until you unpack it. securely position props underneath to support. Slide an axle through the holes on the side opposite the recoil starter...p roduct. If any parts are replaced. Operation of the generator where the recoil starter is misuse and could result in the generator before installing the feet and wheels. NOTE: Do not put fuel or lubricant in serious personal injury. ...
User Manual
Page 16
...; Install a nut over the axle. Insert a pin through the axle. Repeat the process on the inside homes, garages, crawlspaces, or other side to lift the unit by the manufacturer of the handles. If it is sufficient to be breathing CO. Never use a battery-powered or battery-backup CO alarm in these areas. Using a generator...
...; Install a nut over the axle. Insert a pin through the axle. Repeat the process on the inside homes, garages, crawlspaces, or other side to lift the unit by the manufacturer of the handles. If it is sufficient to be breathing CO. Never use a battery-powered or battery-backup CO alarm in these areas. Using a generator...
User Manual
Page 17
... from the use an oil/gas mixture. NOTE: Fuel stabilizer and gasoline can be used. Unscrew the oil cap/dipstick and remove. Wipe dipstick clean and re-seat in . NOTE: Fuel system damage or performance problems resulting from the generator. Turn the fuel valve to the OFF position. Put the engine switch in the ON position. Pull choke. ...
... from the use an oil/gas mixture. NOTE: Fuel stabilizer and gasoline can be used. Unscrew the oil cap/dipstick and remove. Wipe dipstick clean and re-seat in . NOTE: Fuel system damage or performance problems resulting from the generator. Turn the fuel valve to the OFF position. Put the engine switch in the ON position. Pull choke. ...
User Manual
Page 18
... spark plug, use only identical Homelite replacement parts. English GENERAL MAINTENANCE Before each use the following the instructions in by the customer. thread in the Checking/Adding Lubricant section. Reinstall the oil cap/dipstick. maintenance WARNING: When servicing, use 1/8 to compress washer appropriate amount. Use of any dirt from around base of the generator. Only the parts shown on the parts list are replaced...
... spark plug, use only identical Homelite replacement parts. English GENERAL MAINTENANCE Before each use the following the instructions in by the customer. thread in the Checking/Adding Lubricant section. Reinstall the oil cap/dipstick. maintenance WARNING: When servicing, use 1/8 to compress washer appropriate amount. Use of any dirt from around base of the generator. Only the parts shown on the parts list are replaced...
User Manual
Page 19
... qualified service technicians perform this service. draining the carburetor Turn the engine switch off . Install one end of the muffler outlet. Clean the spark arrestor with carbon deposits. English Draining the fuel tank Turn the engine switch off ( O ). Turn the fuel valve to... MUFFLER Depending on the type of fuel used, the type and amount of your product. If you notice a power loss with your gas-powered products, you may become blocked with a wire brush. Reinstall the muffler outlet cover and spark arrestor, and tighten the...
... qualified service technicians perform this service. draining the carburetor Turn the engine switch off . Install one end of the muffler outlet. Clean the spark arrestor with carbon deposits. English Draining the fuel tank Turn the engine switch off ( O ). Turn the fuel valve to... MUFFLER Depending on the type of fuel used, the type and amount of your product. If you notice a power loss with your gas-powered products, you may become blocked with a wire brush. Reinstall the muffler outlet cover and spark arrestor, and tighten the...
User Manual
Page 20
.../Adjust Spark Plug Replace Spark Plug Check/Adjust Idle Speed Check/Adjust Valve Clearance* Clean Fuel Tank and Filter* Check Fuel Tube * These items should only be cycled according to distribute the oil. Reinstall spark plug. Change engine lubricant. When generator has exceeded the maximum figures specified in the table, maintenance should be performed more Drain fuel from the carburetor...
.../Adjust Spark Plug Replace Spark Plug Check/Adjust Idle Speed Check/Adjust Valve Clearance* Clean Fuel Tank and Filter* Check Fuel Tube * These items should only be cycled according to distribute the oil. Reinstall spark plug. Change engine lubricant. When generator has exceeded the maximum figures specified in the table, maintenance should be performed more Drain fuel from the carburetor...
User Manual
Page 21
... filter element. Switch to a different brand of gasoline be- Choke lever is in is low. Generator makes a "spark knock" or An occasional light "knocking" or "ping- troubleshooting PROBLEM POSSIBLE CAUSE SOLUTION Engine will affect the emissions level of the unit: Hard starting or stalling after trying the above solutions, contact your nearest authorized service center. Spark plug faulty, fouled, or improperly Replace spark plug...
... filter element. Switch to a different brand of gasoline be- Choke lever is in is low. Generator makes a "spark knock" or An occasional light "knocking" or "ping- troubleshooting PROBLEM POSSIBLE CAUSE SOLUTION Engine will affect the emissions level of the unit: Hard starting or stalling after trying the above solutions, contact your nearest authorized service center. Spark plug faulty, fouled, or improperly Replace spark plug...
User Manual
Page 22
... not cover: Tune-ups - Spark Plugs, Carburetor, Carburetor Adjustments, Ignition, Filters, Oil Change Wear items - ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR OTHERWISE, APPLICABLE TO THIS PRODUCT, SHALL BE LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY. HOW TO OBTAIN WARRANTY SERVICE For warranty service: Call toll free 1-800-242-4672, or write to...
... not cover: Tune-ups - Spark Plugs, Carburetor, Carburetor Adjustments, Ignition, Filters, Oil Change Wear items - ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR OTHERWISE, APPLICABLE TO THIS PRODUCT, SHALL BE LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY. HOW TO OBTAIN WARRANTY SERVICE For warranty service: Call toll free 1-800-242-4672, or write to...
User Manual
Page 23
... the periods of the sale to the original purchaser/ owner. MANUFACTURER'S EMISSION CONTROL SYSTEM WARRANTY COVERAGE: Emission control systems on your engine. The warranty repairs should , however, be designed, built and equipped to meet stringent anti-smog standards for certification. Warranty service can be repaired or replaced by Dajiang. b) Fuel filter (if so equipped) c) Carburetor gaskets d) Fuel pump (if so equipped...
... the periods of the sale to the original purchaser/ owner. MANUFACTURER'S EMISSION CONTROL SYSTEM WARRANTY COVERAGE: Emission control systems on your engine. The warranty repairs should , however, be designed, built and equipped to meet stringent anti-smog standards for certification. Warranty service can be repaired or replaced by Dajiang. b) Fuel filter (if so equipped) c) Carburetor gaskets d) Fuel pump (if so equipped...
Replacement Parts List
Page 5
... person attempt to the frame. NUMBER DESCRIPTION FIGURE B PARTS LIST QTY. KEY PART NO. Always mention the model number in all service. NUMBER DESCRIPTION QTY. 310711054 Fuel Tank Assembly (Incl. KEY PART NO. Under no circumstances should perform installation and all correspondence regarding your GENERATOR or when ordering replacement parts. HOMELITE GENERATOR − HGCA4500 SERIES The model number will be found on a label attached to wire into a utility circuit. 5
... person attempt to the frame. NUMBER DESCRIPTION FIGURE B PARTS LIST QTY. KEY PART NO. Always mention the model number in all service. NUMBER DESCRIPTION QTY. 310711054 Fuel Tank Assembly (Incl. KEY PART NO. Under no circumstances should perform installation and all correspondence regarding your GENERATOR or when ordering replacement parts. HOMELITE GENERATOR − HGCA4500 SERIES The model number will be found on a label attached to wire into a utility circuit. 5
Replacement Parts List
Page 9
... Switch 1 940779026 Performance/Power Outlet Label 1 NOT SHOWN 661403002 Screw (M4 x 10 mm 6 WARNING: To avoid possible personal injury or equipment damage, a registered electrician or an authorized service representative should an unqualified person attempt to the frame. Under no circumstances should perform installation and all correspondence regarding your GENERATOR or when ordering replacement parts. HOMELITE GENERATOR − HGCA4500 SERIES The model number...
... Switch 1 940779026 Performance/Power Outlet Label 1 NOT SHOWN 661403002 Screw (M4 x 10 mm 6 WARNING: To avoid possible personal injury or equipment damage, a registered electrician or an authorized service representative should an unqualified person attempt to the frame. Under no circumstances should perform installation and all correspondence regarding your GENERATOR or when ordering replacement parts. HOMELITE GENERATOR − HGCA4500 SERIES The model number...
Replacement Parts List
Page 13
... should perform installation and all correspondence regarding your GENERATOR or when ordering replacement parts. Handle Bar Assembly (Incl. Key Nos. 1-10 1 19 940678042 Data Label 1 20 940513017 Ground Label 1 21 099958001600 Engine 1 22 941494003 Fuel Valve Label 1 23...registered electrician or an authorized service representative should an unqualified person attempt to the frame. Always mention the model number in 2 Axle 2 KEY PART NO. HOMELITE GENERATOR − HGCA4500 SERIES The model number will be found on a label attached to wire into a utility circuit. 13...
... should perform installation and all correspondence regarding your GENERATOR or when ordering replacement parts. Handle Bar Assembly (Incl. Key Nos. 1-10 1 19 940678042 Data Label 1 20 940513017 Ground Label 1 21 099958001600 Engine 1 22 941494003 Fuel Valve Label 1 23...registered electrician or an authorized service representative should an unqualified person attempt to the frame. Always mention the model number in 2 Axle 2 KEY PART NO. HOMELITE GENERATOR − HGCA4500 SERIES The model number will be found on a label attached to wire into a utility circuit. 13...
User Manual 2
Page 1
.... (c) Use a funnel to ensure you have all electrical loads. (b) Let engine run for 2 minutes. (c) Turn engine switch to OFF. (d) Turn fuel valve to OFF. (e) If generator is not a substitute for 3 to 5 minutes, then plug in items to a flat, level surface. (b) If desired, install feet, wheels, and handle with Portability Kit Engine Lubricant ITEMS NEEDED: Utility Knife 7/16 in., 9/16 in . Quick Start Guide 4500 Watt Portable Generator ITEMS...
.... (c) Use a funnel to ensure you have all electrical loads. (b) Let engine run for 2 minutes. (c) Turn engine switch to OFF. (d) Turn fuel valve to OFF. (e) If generator is not a substitute for 3 to 5 minutes, then plug in items to a flat, level surface. (b) If desired, install feet, wheels, and handle with Portability Kit Engine Lubricant ITEMS NEEDED: Utility Knife 7/16 in., 9/16 in . Quick Start Guide 4500 Watt Portable Generator ITEMS...