Introductory Information
Page 4
... where loose powder is automatically removed from the printed parts and collected in -class quality metal parts economically at : ● http://www.hp.com/go/MetalJetS100/manuals Further information is manually inserted into HP Build Units according to the user-defined print job and customized parameters. The HP Metal Jet solution is provided with your products. ● Site...
... where loose powder is automatically removed from the printed parts and collected in -class quality metal parts economically at : ● http://www.hp.com/go/MetalJetS100/manuals Further information is manually inserted into HP Build Units according to the user-defined print job and customized parameters. The HP Metal Jet solution is provided with your products. ● Site...
Introductory Information
Page 6
Use HP-certified equipment and accessories only. and may produce combustible metal dust. Final parts/builds The customer assumes all risk relating ... but not limited to repair, disassemble, or modify the equipment by US, EU, and other than original HP spare parts. otherwise you understand and have the skills to the service manual). Explosion hazard Your product may ...the equipment before turning it on. Do not repair or replace any part of the products and/or 3D printed parts for assessing the customer's site according to the equipment or powder storage area. ● Hot surfaces...
Use HP-certified equipment and accessories only. and may produce combustible metal dust. Final parts/builds The customer assumes all risk relating ... but not limited to repair, disassemble, or modify the equipment by US, EU, and other than original HP spare parts. otherwise you understand and have the skills to the service manual). Explosion hazard Your product may ...the equipment before turning it on. Do not repair or replace any part of the products and/or 3D printed parts for assessing the customer's site according to the equipment or powder storage area. ● Hot surfaces...
Introductory Information
Page 9
...; Take special care when assembling or removing the safety lid on/from host equipment ● Take special care when accessing the printing area. heat resistant gloves) when extracting the build unit from the build unit. Fire hazard The motors, ultrasound converter, and ...; Do not insert objects through slots in Residual Current Circuit Breaker (Ground Fault Circuit Interrupter) is repeatedly tripped. 6 Chapter 1 HP Metal Jet S100 Powder Management Station Introductory Information The build chamber and curing station subsystems operate at high temperatures and can operate at high power....
...; Take special care when assembling or removing the safety lid on/from host equipment ● Take special care when accessing the printing area. heat resistant gloves) when extracting the build unit from the build unit. Fire hazard The motors, ultrasound converter, and ...; Do not insert objects through slots in Residual Current Circuit Breaker (Ground Fault Circuit Interrupter) is repeatedly tripped. 6 Chapter 1 HP Metal Jet S100 Powder Management Station Introductory Information The build chamber and curing station subsystems operate at high temperatures and can operate at high power....
Introductory Information
Page 13
...full responsibility for moving equipment, the use of auxiliary lifting/carrying aids or using the handle. For instance, accessing the print-zone area, mixer, and input tank, among others . Ergonomic risk Operation and maintenance tasks require handling heavy loads. Refer... techniques or use the appropriate personal protective equipment needed, including heat and chemical resistant gloves when unpacking 3D printed parts. 10 Chapter 1 HP Metal Jet S100 Powder Management Station Introductory Information Refer to use of auxiliary lifting/carrying aids, and providing the ...
...full responsibility for moving equipment, the use of auxiliary lifting/carrying aids or using the handle. For instance, accessing the print-zone area, mixer, and input tank, among others . Ergonomic risk Operation and maintenance tasks require handling heavy loads. Refer... techniques or use the appropriate personal protective equipment needed, including heat and chemical resistant gloves when unpacking 3D printed parts. 10 Chapter 1 HP Metal Jet S100 Powder Management Station Introductory Information Refer to use of auxiliary lifting/carrying aids, and providing the ...
Legal Information
Page 6
... work today may not work in the future. If this happens, insert a new cartridge (either genuine HP or compatible) to use continuous agent systems. To resume printing, remove the continuous agent system and install genuine HP (or compatible) cartridges. Refilling cartridges prior to depletion might cause your equipment to be used until they...
... work today may not work in the future. If this happens, insert a new cartridge (either genuine HP or compatible) to use continuous agent systems. To resume printing, remove the continuous agent system and install genuine HP (or compatible) cartridges. Refilling cartridges prior to depletion might cause your equipment to be used until they...
Legal Information
Page 8
.... "Use" means installing, copying, storing, loading, executing, displaying, or otherwise using the HP Software. If this Software is provided by HP for Use with an imaging or printing product (for back-up copies of the HP Software, provided each Upgrade unless HP provides other terms with the Software, then check the product support pages of...
.... "Use" means installing, copying, storing, loading, executing, displaying, or otherwise using the HP Software. If this Software is provided by HP for Use with an imaging or printing product (for back-up copies of the HP Software, provided each Upgrade unless HP provides other terms with the Software, then check the product support pages of...
Legal Information
Page 11
... number of materials has been kept to assess and reduce the impact of your printing choices. For more information regarding recycling of HP products, go to the HP website at the following link: http://www.hp.com/go /sustainability. 6 Environmental notices HP is committed to providing quality products in many countries/regions, and partners with...
... number of materials has been kept to assess and reduce the impact of your printing choices. For more information regarding recycling of HP products, go to the HP website at the following link: http://www.hp.com/go /sustainability. 6 Environmental notices HP is committed to providing quality products in many countries/regions, and partners with...
User Guide
Page 3
...Introduction...1 Welcome to your HP Metal Jet S100 system ...1 Powder workflow ...2 Safety precautions...10 Main components...29 2 Networking...43 Connectivity requirements-remote monitoring...43 Configuration...44 Troubleshooting ...45 3 Supplies ...46 Printer ...46 How to recycle supplies ...66 4 System operation ...68 Printing system...68 5 Preventive ... Cleaning parts...331 Coarse cleaning and powder recovery ...331 Fine cleaning ...339 Thermal conditioning of metal powder ...339 7 Troubleshooting...344 Printing system troubleshooting ...344 8 System errors...384 Introduction ...384 iii
...Introduction...1 Welcome to your HP Metal Jet S100 system ...1 Powder workflow ...2 Safety precautions...10 Main components...29 2 Networking...43 Connectivity requirements-remote monitoring...43 Configuration...44 Troubleshooting ...45 3 Supplies ...46 Printer ...46 How to recycle supplies ...66 4 System operation ...68 Printing system...68 5 Preventive ... Cleaning parts...331 Coarse cleaning and powder recovery ...331 Fine cleaning ...339 Thermal conditioning of metal powder ...339 7 Troubleshooting...344 Printing system troubleshooting ...344 8 System errors...384 Introduction ...384 iii
User Guide
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HP Metal Jet process The process of building a metal part by US, EU, and/or other than HP consumables may cause serious product functionality and/or safety issues, including, but not limited to those outlined in the user guide. A detachable Build Unit...station and Load station. The customer agrees not to use the product and/or consumables for uses not permitted by HP Metal Jet is rolled into the Print station for your HP Metal Jet S100 system The HP Metal Jet S100 system consist of any consumables other applicable law. ● The customer agrees not to comply with the connectivity...
HP Metal Jet process The process of building a metal part by US, EU, and/or other than HP consumables may cause serious product functionality and/or safety issues, including, but not limited to those outlined in the user guide. A detachable Build Unit...station and Load station. The customer agrees not to use the product and/or consumables for uses not permitted by HP Metal Jet is rolled into the Print station for your HP Metal Jet S100 system The HP Metal Jet S100 system consist of any consumables other applicable law. ● The customer agrees not to comply with the connectivity...
User Guide
Page 6
... can be processed and reused for reliable operation. ● Evaporation: The liquid components of HP Binding Agent evaporate. ● Retract the bed, print next layer: The powder bed is retracted the thickness of metal powder across the working area. Stages of the process ● Spread powder: The build begins...-directional recoating for a successful production. Powder workflow This section explains the powder workflow. Unpacking is extremely important for increased productivity. ● Print agent: HP printheads jet HP Binding Agent at each end of single or multiple parts.
... can be processed and reused for reliable operation. ● Evaporation: The liquid components of HP Binding Agent evaporate. ● Retract the bed, print next layer: The powder bed is retracted the thickness of metal powder across the working area. Stages of the process ● Spread powder: The build begins...-directional recoating for a successful production. Powder workflow This section explains the powder workflow. Unpacking is extremely important for increased productivity. ● Print agent: HP printheads jet HP Binding Agent at each end of single or multiple parts.
User Guide
Page 7
Please see "Auto powder workflow". ● With two devices, including the Print station and Cure station. Auto-powder workflow 3 This section describes the HP recommended powder workflow in Recovered powder Powder flow Powder & Parts flow Recovered powder flow Parts flow Auto-powder workflow ... Part flow points Powder path Recovered powder path Powder in the E2E process for users: ● With all four devices, including the Print station, Load station, Cure station, and Depowder station. Please see "Manual powder workflow". The following workflow diagrams show the powder transported from...
Please see "Auto powder workflow". ● With two devices, including the Print station and Cure station. Auto-powder workflow 3 This section describes the HP recommended powder workflow in Recovered powder Powder flow Powder & Parts flow Recovered powder flow Parts flow Auto-powder workflow ... Part flow points Powder path Recovered powder path Powder in the E2E process for users: ● With all four devices, including the Print station, Load station, Cure station, and Depowder station. Please see "Manual powder workflow". The following workflow diagrams show the powder transported from...
User Guide
Page 8
.... ● A quick clean of the Load station. Powder storage Optional - Prebake of fresh powder (and 240 ºC, 8 hours (depth: 28mm) rebake of recovered powder) Load Print Cure ● Feed system with TIP: If you wish to brush back in the BU any powder that may be extracted from a new batch. - Table...
.... ● A quick clean of the Load station. Powder storage Optional - Prebake of fresh powder (and 240 ºC, 8 hours (depth: 28mm) rebake of recovered powder) Load Print Cure ● Feed system with TIP: If you wish to brush back in the BU any powder that may be extracted from a new batch. - Table...
User Guide
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Optional - 240 ºC, 8 hours (depth: 28mm) - Powder sieve: Manually sieve the powder before loading the BU (before or after storage). tools, - TIP: Remember to brush back in the BU any powder that may be stray in Printer. - - - - 6 Chapter 1 Introduction Build Unit load with manual - Table 1-3 Manual powder workflow Icon Process Powder income Powder storage Prebake Load Build Unit Print Cure Cool Further information Tips - -
Optional - 240 ºC, 8 hours (depth: 28mm) - Powder sieve: Manually sieve the powder before loading the BU (before or after storage). tools, - TIP: Remember to brush back in the BU any powder that may be stray in Printer. - - - - 6 Chapter 1 Introduction Build Unit load with manual - Table 1-3 Manual powder workflow Icon Process Powder income Powder storage Prebake Load Build Unit Print Cure Cool Further information Tips - -
User Guide
Page 12
... rebake the powder more seldomly for example. The powder conditions to visually identify the condition of paper that move the containers. You can be 3D printed tags or a piece of the powder. This method helps to understand the powder quality, and whether to blend a powder with string, a...9679; Container size: If the powder containers are managed manually, we recommend that you can print a label and stick it to know how many times the powder has been through the printing process, by marking them at about 20 kg maximum to avoid ergonomical risk for instance. Conditioning...
... rebake the powder more seldomly for example. The powder conditions to visually identify the condition of paper that move the containers. You can be 3D printed tags or a piece of the powder. This method helps to understand the powder quality, and whether to blend a powder with string, a...9679; Container size: If the powder containers are managed manually, we recommend that you can print a label and stick it to know how many times the powder has been through the printing process, by marking them at about 20 kg maximum to avoid ergonomical risk for instance. Conditioning...
User Guide
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...have a Load station, you skip this process. 2. How to ISO 3310-1. Check that recovered powder is sieve or, at least, remove any printed parts or factions before loading the Build Unit. If you need to sieve Powder must be sieved before rebaking the powder. Use PPE for sieved... stainless steel 316 sieve mesh with approximately 120 microns opening size according to sieve You may go into a stainless steel 316 pan for this step, printed parts may use a simple, manual sieve. If you do not have the labelled containers ready, as explained in Powder workflow on page 7. Sieving ...
...have a Load station, you skip this process. 2. How to ISO 3310-1. Check that recovered powder is sieve or, at least, remove any printed parts or factions before loading the Build Unit. If you need to sieve Powder must be sieved before rebaking the powder. Use PPE for sieved... stainless steel 316 sieve mesh with approximately 120 microns opening size according to sieve You may go into a stainless steel 316 pan for this step, printed parts may use a simple, manual sieve. If you do not have the labelled containers ready, as explained in Powder workflow on page 7. Sieving ...
User Guide
Page 16
... repair, disassemble, or modify the equipment by US, EU, and other than original HP spare parts. Combustible dust clouds and flammable vapors can be generated during maintenance or repair...to the service manual). 12 Chapter 1 Introduction Explosion hazard Your product may produce combustible metal dust. Final parts/builds The customer assumes all risk relating to or arising from ... product, or injury. Take precautionary measures against static charges, and keep away from the 3D printed parts. NOTICE: The equipment is installed, to avoid the risk of third-party equipment and...
... repair, disassemble, or modify the equipment by US, EU, and other than original HP spare parts. Combustible dust clouds and flammable vapors can be generated during maintenance or repair...to the service manual). 12 Chapter 1 Introduction Explosion hazard Your product may produce combustible metal dust. Final parts/builds The customer assumes all risk relating to or arising from ... product, or injury. Take precautionary measures against static charges, and keep away from the 3D printed parts. NOTICE: The equipment is installed, to avoid the risk of third-party equipment and...
User Guide
Page 19
... some maintenance operations. ● Take special care when assembling or removing the safety lid on/from host equipment ● Take special care when accessing the printing area. The build chamber and Cure station subsystems operate at high temperatures and may indicate malfunctioning electrical circuits within the system. Call your service representative...
... some maintenance operations. ● Take special care when assembling or removing the safety lid on/from host equipment ● Take special care when accessing the printing area. The build chamber and Cure station subsystems operate at high temperatures and may indicate malfunctioning electrical circuits within the system. Call your service representative...
User Guide
Page 21
...ISO 4871, corresponding to the worst bystander position according to maintain comfort levels. Use HP-branded agents only. NOTICE: The ventilation units should not blow air directly onto the... the exempt group in International Electrotechnical Commission (IEC) 62471:2006 Photobiological safety of your metallic powder, and consult your Environmental Health and Safety (EHS) specialist for advice on )... when designing the air conditioning installation and placing your location and application. Typically, the Print station's power dissipation is about 4-6 kW/h (13.65-20.47 kBTU/h) and ...
...ISO 4871, corresponding to the worst bystander position according to maintain comfort levels. Use HP-branded agents only. NOTICE: The ventilation units should not blow air directly onto the... the exempt group in International Electrotechnical Commission (IEC) 62471:2006 Photobiological safety of your metallic powder, and consult your Environmental Health and Safety (EHS) specialist for advice on )... when designing the air conditioning installation and placing your location and application. Typically, the Print station's power dissipation is about 4-6 kW/h (13.65-20.47 kBTU/h) and ...
User Guide
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...kept in order to use the appropriate personal protective equipment needed, including heat and chemical resistant gloves when unpacking 3D printed parts. For instance, accessing the print-zone area, mixer, and input tank, among other safety aspects, throughout the entire operation of your location ...and application. Refer to reach remote parts. Refer to the safety data sheet instructions of your metallic powder or consult your environmental...
...kept in order to use the appropriate personal protective equipment needed, including heat and chemical resistant gloves when unpacking 3D printed parts. For instance, accessing the print-zone area, mixer, and input tank, among other safety aspects, throughout the entire operation of your location ...and application. Refer to reach remote parts. Refer to the safety data sheet instructions of your metallic powder or consult your environmental...
User Guide
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... injury. Warnings and cautions Warning and caution symbols are used in this training. ● Users: No tools are required except those listed in Clean the print zone, carriage, and housing structure on the product for the safe operation and maintenance of the equipment. No operator serviceable parts inside.
... injury. Warnings and cautions Warning and caution symbols are used in this training. ● Users: No tools are required except those listed in Clean the print zone, carriage, and housing structure on the product for the safe operation and maintenance of the equipment. No operator serviceable parts inside.