Packer Arm Installation
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... of release. i Document number CA393-00540 Revision number Rev03 Kit number Q5025C Date 17 July 2018 Security level HP Confidential The information contained in the rewinder Scope HP Indigo WS6000 Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6800 Digital Press, HP Indigo 6900 Digital Press, HP Indigo 6r Digital Press, HP Indigo 8000 Digital Press, HP Indigo press ws4500, HP Indigo WS4600 Digital Press. Packer Arm Installation Document details Purpose To describe how to install a new packer arm in this document.
... of release. i Document number CA393-00540 Revision number Rev03 Kit number Q5025C Date 17 July 2018 Security level HP Confidential The information contained in the rewinder Scope HP Indigo WS6000 Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6800 Digital Press, HP Indigo 6900 Digital Press, HP Indigo 6r Digital Press, HP Indigo 8000 Digital Press, HP Indigo press ws4500, HP Indigo WS4600 Digital Press. Packer Arm Installation Document details Purpose To describe how to install a new packer arm in this document.
Packer Arm Installation
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Bookmark not defined.. ● For easy access to install a new packer arm in the rewinder Installing a new packer arm To install the packer arm assembly: ● Shut down the press as described in "Installing a new packer arm on page 4" Error! Remove and discard the shipping bracket 4 Chapter 2 Procedures 2 Procedures This topic explains the steps to the rewinder cabinet, remove the cabinet doors. Remove the three screws securing the shipping bracket. Installing the internal packer arm assembly To install the internal packer arm assembly: 1.
Bookmark not defined.. ● For easy access to install a new packer arm in the rewinder Installing a new packer arm To install the packer arm assembly: ● Shut down the press as described in "Installing a new packer arm on page 4" Error! Remove and discard the shipping bracket 4 Chapter 2 Procedures 2 Procedures This topic explains the steps to the rewinder cabinet, remove the cabinet doors. Remove the three screws securing the shipping bracket. Installing the internal packer arm assembly To install the internal packer arm assembly: 1.
Packer Arm Installation
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Use a level to 0.2 bars. 7. Completing the installation 27 Completing the installation Level the external packer arm assembly, as follows: 1. Turn on the pressStart the press software. Set the air pressure to ensure that the lower packer arm cylinder is leveled. Mount the packer arm threading label (p/n CA396-00880) onto the rewinder. 8. 6.
Use a level to 0.2 bars. 7. Completing the installation 27 Completing the installation Level the external packer arm assembly, as follows: 1. Turn on the pressStart the press software. Set the air pressure to ensure that the lower packer arm cylinder is leveled. Mount the packer arm threading label (p/n CA396-00880) onto the rewinder. 8. 6.
Packer Arm Installation
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Rotate the adjusting screw until the air pressure gauge reads 0.2 bars. Completing the installation 29 Start the press software. ● To set the air pressure, open the securing nut. Turn on the press. 5.
Rotate the adjusting screw until the air pressure gauge reads 0.2 bars. Completing the installation 29 Start the press software. ● To set the air pressure, open the securing nut. Turn on the press. 5.
Packer Arm Installation
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... confidentiality. Added note to scope HP Indigo 6900 Digital Press, HP Indigo 6r Digital Press, and HP Indigo 8000 Digital Press. Revision Description CA393-00540 Rev00 Initial document CA393-00540 Rev01 Added to scope HP Indigo WS6600, WS6800 and WS4600 Digital Presses CA393-00540 Rev02 Added note on...contains a table of revisions, printing instructions, and a notice of authors. Changes kit P/N. Responsible Engineer (TS) Press Group Manager R&D Engineer Documentation Manager Configuration Control Written By Yossi Asaiag Esteban Birenbaum Erez Kopel Yuval Bloomberg / Isaac ...
... confidentiality. Added note to scope HP Indigo 6900 Digital Press, HP Indigo 6r Digital Press, and HP Indigo 8000 Digital Press. Revision Description CA393-00540 Rev00 Initial document CA393-00540 Rev01 Added to scope HP Indigo WS6600, WS6800 and WS4600 Digital Presses CA393-00540 Rev02 Added note on...contains a table of revisions, printing instructions, and a notice of authors. Changes kit P/N. Responsible Engineer (TS) Press Group Manager R&D Engineer Documentation Manager Configuration Control Written By Yossi Asaiag Esteban Birenbaum Erez Kopel Yuval Bloomberg / Isaac ...
Rewinder Service
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Check CE Suitcase for the most recent version of this document is accurate at the date of release. Document number CA393-00580 Revision number Rev 04 Date 16 November 2021 Security level HP Confidential The information contained in this document. Rewinder Service Document details Purpose To describe how to service the rewinder Scope HP Indigo WS6000 Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6800 Digital Press, HP Indigo WS4500 Digital Press, HP Indigo WS4600 Digital Press. i
Check CE Suitcase for the most recent version of this document is accurate at the date of release. Document number CA393-00580 Revision number Rev 04 Date 16 November 2021 Security level HP Confidential The information contained in this document. Rewinder Service Document details Purpose To describe how to service the rewinder Scope HP Indigo WS6000 Digital Press, HP Indigo WS6600 Digital Press, HP Indigo WS6800 Digital Press, HP Indigo WS4500 Digital Press, HP Indigo WS4600 Digital Press. i
Rewinder Service
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...rewinder that involves electrical issues: 1. Calibrating the dancer potentiometer To calibrate the dancer potentiometer: NOTE: The press should remain powered up during this procedure. Perform the Lockout-Tagout (LOTO) procedure (according to service the rewinder. Shut down the...to CA493-00080 - At the rewinder cabinet Follow these steps to the press. 4. Disconnect the press from all sources of electrical power by using the Main Supply Disconnect switch mounted near the press. 6. Turn off the press. 3. Introduction When performing service on the rewinder connector plate. 1 ...
...rewinder that involves electrical issues: 1. Calibrating the dancer potentiometer To calibrate the dancer potentiometer: NOTE: The press should remain powered up during this procedure. Perform the Lockout-Tagout (LOTO) procedure (according to service the rewinder. Shut down the...to CA493-00080 - At the rewinder cabinet Follow these steps to the press. 4. Disconnect the press from all sources of electrical power by using the Main Supply Disconnect switch mounted near the press. 6. Turn off the press. 3. Introduction When performing service on the rewinder connector plate. 1 ...
Rewinder Service
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1 Dancer 2 Rewinder front At the touch screen panel (TSP) Calibration at the angle -40°. Dancer position window opens. 2. The dancer may rotate slightly and stop exactly at the touch screen panel. 1. Press the diagnostic icon . Select next window by pressing the next page icon . At the touch screen panel (TSP) 7 Press the button for more than two seconds. Then select Technician. 3.
1 Dancer 2 Rewinder front At the touch screen panel (TSP) Calibration at the angle -40°. Dancer position window opens. 2. The dancer may rotate slightly and stop exactly at the touch screen panel. 1. Press the diagnostic icon . Select next window by pressing the next page icon . At the touch screen panel (TSP) 7 Press the button for more than two seconds. Then select Technician. 3.
Rewinder Service
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The dancer may rotate slightly and stop exactly at an angle of the empty core, and enter the value in the Small diameter Setup field. 8 Chapter 2 Procedures Calibrating the ultrasonic sensor Ultrasonic sensor calibration. 1. Measure the diameter of approximately +40°. Select Roll Diameter window by pressing the next page icon . 2. Manually rotate the dancer clockwise until it is at the angle +40°. At the TSP Calibration at the TSP. Press the button for more than two seconds. 4.
The dancer may rotate slightly and stop exactly at an angle of the empty core, and enter the value in the Small diameter Setup field. 8 Chapter 2 Procedures Calibrating the ultrasonic sensor Ultrasonic sensor calibration. 1. Measure the diameter of approximately +40°. Select Roll Diameter window by pressing the next page icon . 2. Manually rotate the dancer clockwise until it is at the angle +40°. At the TSP Calibration at the TSP. Press the button for more than two seconds. 4.
Rewinder Service
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Measure the diameter of the window updates with the entered value. 5. Press the button next to enter a value that the Roll diameter value at the lower end of the substrate roll, and enter the value in the Big diameter Setup field. Mount the core on the rewind shaft. 1 Ultrasonic sensor 2 Rewind shaft 4. Calibrating the ultrasonic sensor 9 If the diameter is 74mm, enter 740. 3. NOTE: Small diameter Setup field, it is necessary to the Small diameter Setup field for more than two seconds and make sure that is 10x the actual value.
Measure the diameter of the window updates with the entered value. 5. Press the button next to enter a value that the Roll diameter value at the lower end of the substrate roll, and enter the value in the Big diameter Setup field. Mount the core on the rewind shaft. 1 Ultrasonic sensor 2 Rewind shaft 4. Calibrating the ultrasonic sensor 9 If the diameter is 74mm, enter 740. 3. NOTE: Small diameter Setup field, it is necessary to the Small diameter Setup field for more than two seconds and make sure that is 10x the actual value.
Rewinder Service
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Disconnect the air supply tube from the UW air gun. 2. Replacing the dancer glass cylinder Replacement of the window updates with a new calculated value. Mount the substrate roll on the unwind shaft. 1 Unwind shaft 7. Shut down the press and release the air pressure from the cylinder. 10 Chapter 2 Procedures Press the button next to the Big diameter Setup field for more than two seconds and make sure that the Roll diameter value at the lower end of the dancer glass cylinder. 1. 6.
Disconnect the air supply tube from the UW air gun. 2. Replacing the dancer glass cylinder Replacement of the window updates with a new calculated value. Mount the substrate roll on the unwind shaft. 1 Unwind shaft 7. Shut down the press and release the air pressure from the cylinder. 10 Chapter 2 Procedures Press the button next to the Big diameter Setup field for more than two seconds and make sure that the Roll diameter value at the lower end of the dancer glass cylinder. 1. 6.
Rewinder Service
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... table: 1. 3. If you need to remove the splicing table, proceed to the air clamps under the table at the point shown below. 4. Shut down the press as described in order to gain access to replace an idler. Preparation for alignment, continue with this procedure. Turn the... press on page 3". 2. Preparation for replacing an idler Preparation to the idlers for replacing an idler 11 If you do not need to remove the splicing ...
... table: 1. 3. If you need to remove the splicing table, proceed to the air clamps under the table at the point shown below. 4. Shut down the press as described in order to gain access to replace an idler. Preparation for alignment, continue with this procedure. Turn the... press on page 3". 2. Preparation for replacing an idler Preparation to the idlers for replacing an idler 11 If you do not need to remove the splicing ...
Rewinder Service
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... three hex M6 screws and screw bushings securing the idler bushing to the dancer rollers using the original screws and screw bushings. Shut down the press. 2. At the rewinder Replace an idler at the rewinder. 1. Do not tighten the securing screws. 5. Check the leveling on the RW chassis. 6. Check the leveling...
... three hex M6 screws and screw bushings securing the idler bushing to the dancer rollers using the original screws and screw bushings. Shut down the press. 2. At the rewinder Replace an idler at the rewinder. 1. Do not tighten the securing screws. 5. Check the leveling on the RW chassis. 6. Check the leveling...
Rewinder Service
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If the rewinder splicing table is removed, use the alignment jig as shown below . Otherwise, place the alignment jig between the relevant rewinder and the press rollers to align the new rewinder roller as shown below . At the rewinder 15 d.
If the rewinder splicing table is removed, use the alignment jig as shown below . Otherwise, place the alignment jig between the relevant rewinder and the press rollers to align the new rewinder roller as shown below . At the rewinder 15 d.
Rewinder Service
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...next to the front of the rewinder wall to the front in the "Removing the splicing table on page 11" procedure, steps5. Start the press and rewinder. Make sure to connect the correct input and output tubes to their respective input and output at the rear of the rewinder. 1....5. At the rear of the rewinder Reinstall the splicing table at the clamps. 7. Tighten the screws securing the table arms. 6. Restart the press. 16 Chapter 2 Procedures Make sure that the pneumatic plate is released and lowered as described in preparation for connections to the splicing table using ...
...next to the front of the rewinder wall to the front in the "Removing the splicing table on page 11" procedure, steps5. Start the press and rewinder. Make sure to connect the correct input and output tubes to their respective input and output at the rear of the rewinder. 1....5. At the rear of the rewinder Reinstall the splicing table at the clamps. 7. Tighten the screws securing the table arms. 6. Restart the press. 16 Chapter 2 Procedures Make sure that the pneumatic plate is released and lowered as described in preparation for connections to the splicing table using ...
Rewinder Service
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... motor gear 17 Turn off the water supply. 5. Remove the motor gear guard by using the Main Supply Disconnect switch mounted near the press. 6. Disconnect the press from the motor. 2. Perform the Lockout-Tagout (LOTO) procedure (according to replace the motor and/or motor gear. Disconnect the orange... follows: 1. Replacing the motor gear Motor gear replacement. Turn off or disconnect the compressed air supply to the press. 4. Turn off the press. 3. Replacing the motor and/or motor gear It explains how to CA493-00080 - Servo motor and gear kit P/N: CT990-00440 Preparation...
... motor gear 17 Turn off the water supply. 5. Remove the motor gear guard by using the Main Supply Disconnect switch mounted near the press. 6. Disconnect the press from the motor. 2. Perform the Lockout-Tagout (LOTO) procedure (according to replace the motor and/or motor gear. Disconnect the orange... follows: 1. Replacing the motor gear Motor gear replacement. Turn off or disconnect the compressed air supply to the press. 4. Turn off the press. 3. Replacing the motor and/or motor gear It explains how to CA493-00080 - Servo motor and gear kit P/N: CT990-00440 Preparation...
Rewinder Service
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... the four gear securing screws securing the motor gear plate to the new gear and secure using the original two securing screws. 17. Start the press. Mount the motor to the moving shelf assembly and rotating rewind roller operates correctly. Slide the belt on the moving shelf assembly. 15. Servo motor...
... the four gear securing screws securing the motor gear plate to the new gear and secure using the original two securing screws. 17. Start the press. Mount the motor to the moving shelf assembly and rotating rewind roller operates correctly. Slide the belt on the moving shelf assembly. 15. Servo motor...
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Start the press and the rewinder. 20. Reconnect the orange power cable and green encoder connectors to the schematic drawing that the moving shelf assembly and rotating rewind ...
Start the press and the rewinder. 20. Reconnect the orange power cable and green encoder connectors to the schematic drawing that the moving shelf assembly and rotating rewind ...
Rewinder Service
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Installing the internal packer arm assembly To install the internal packer arm assembly: 1. 21. Installing a new packer arm To install the packer arm assembly: ● Shut down the press as described in "Introduction on page 3". ● For easy access to the rewinder cabinet, remove the cabinet doors. Remove and discard the shipping bracket 28 Chapter 2 Procedures Remove the three screws securing the shipping bracket. Take the jumper wire from the kit, and install it inside the controller connector, between slots 22 and 24.
Installing the internal packer arm assembly To install the internal packer arm assembly: 1. 21. Installing a new packer arm To install the packer arm assembly: ● Shut down the press as described in "Introduction on page 3". ● For easy access to the rewinder cabinet, remove the cabinet doors. Remove and discard the shipping bracket 28 Chapter 2 Procedures Remove the three screws securing the shipping bracket. Take the jumper wire from the kit, and install it inside the controller connector, between slots 22 and 24.
Rewinder Service
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Shut down the press as described in "Introduction on the pressStart the press software. Mount the packer arm threading label (p/n CA396-00880) onto the rewinder. 8. Disassembling the packer arm Follow these steps to the packer arm fixed inner assembly. Remove the packer arm adjustable external assembly. 54 Chapter 2 Procedures Turn on page 3" . 2. Replacing the packer arm It explains the replacement of the packer arm. Remove the 3 hex M8 screws securing the adjustable bushing to disassemble the packer arm. 1. 7.
Shut down the press as described in "Introduction on the pressStart the press software. Mount the packer arm threading label (p/n CA396-00880) onto the rewinder. 8. Disassembling the packer arm Follow these steps to the packer arm fixed inner assembly. Remove the packer arm adjustable external assembly. 54 Chapter 2 Procedures Turn on page 3" . 2. Replacing the packer arm It explains the replacement of the packer arm. Remove the 3 hex M8 screws securing the adjustable bushing to disassemble the packer arm. 1. 7.