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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 1
092460 RevG HCC 2000® Automated Controller Owner's Manual \ Contents Introduction 3 Installation 5 Pool Chemistry 7 Configuration 8 Display Functions 15 System Maintenance 17 Troubleshooting 19 Warranty 22 HCC2000 HCC2000-AQ HCC2000-AU W3HCC2000 Hayward Industries 400 Connell Drive, Suite 6100 Berkeley Heights, NJ 07922 Phone: (908) 355-7995 www.hayward.com USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 2
... ALL INSTRUCTIONS • WARNING: Risk of Electric Shock. Connect controller only to a dedicated GFI circuit breaker performed by a licensed electrician. • WARNING: Disconnect power before servicing. Never bury controller power cords. • WARNING: Any person using this manual. • WARNING: Always take and record manual water chemistry readings in maintaining healthy water quality, controllers are no user serviceable parts inside the controller. • WARNING: All power cords should always be installed where...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 3
... filtration system is familiar with the parts list, and gather all recirculating pumps, heaters, etc. Physically, installation of a Hayward® controller is no more challenging than installation of the art microprocessor-based design technology to installation of this entire manual, compare package contents with the physical characteristics of the pool or spa to be turned off prior to provide sophisticated control functions at an affordable price.
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 4
... range for pools and spas is reduced, water may become cloudy, and eye irritation may result. 3 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS If pH is maintained above 7.6 (too alkaline), sanitizer activity is 7.4 - 7.6. The results include elimination of "human error", accurate and reliable maintenance of chemical levels twenty-four hours a day, compliance with the HCC 2000 controller: CL2 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 10:00 Manual Control 11:00...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 5
... Water Chemistry Controller (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Flow Cell with Flow Sensor and Valves (1) pH Sensor with 24" Cable and BNC Connector (1) ORP Sensor with 24" Cable and BNC Connector (1) 30' Roll, Poly Installation Tubing (3/8" OD) (2) 1/4" NPT x 3/8" Tubing True-Seal Connectors (2) BNC Connector Protective Covers (Remove to Connect Sensors) (2) Sensor Storage Containers (1) HCC 2000 Owner's Manual (1) HCC 2000 Quick Start Guide NOTE: Before commencing installation, please confirm that items listed...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 6
... splice. 10. Turn off heater, chemical feeders, pump, and any leaks. 5 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Resume filtration system operation and check for future use . Follow the directions below for installation and refer to a successful flow cell installation is required to allow clean, untreated water to vacuum or reduced pressure. Sensor cables are to be used with the controller, install according to the influent flow cell port. 5. Located a minimum of flex tubing and insert into flow cell. 8. Drill...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 7
Typical HCC 2000 Installation Diagram: 6 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS pH ORP CAT PRO15 CAT PRO25 pH Sensor ORP Sensor Flow FEED pH ALARM HCC 2000 pH/ ORP CONTROLLER ORP FEED ALARM pH ORP Setpoint Adjustment SET CALIBRATE Channel Mode Selection AUTO OFF MANUAL Setpoint Adjustment SET BREAKPOINT Channel Mode Selection AUTO OFF MANUAL HCC 2000 CONTROLLER Power Cord ORP Feed Output Effluent (to Suction) Sample...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 8
... than consistent control of the pool or spa. Although ORP is to initiating automated control of ORP. 7 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Confirm that your new controller has been physically installed, water chemistry should be changed periodically as pH, cyanuric acid concentration and total dissolved solids can affect sanitizer residual readings relative to the following ranges before powering on ORP. Hayward strongly recommends establishing...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 9
... to set your facility causes the pH to operate in bold type. Scroll to enter advanced setup mode. Press and hold the Hidden Button (#1) for five seconds to pFD and press the enter key. As the unit powers on, the digital pH readout will display an "A" or "B" indicating whether acid feed or base feed mode has been activated. 8 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 10
... : Manually test pool or spa to confirm that the current sanitizer reading (chlorine, bromine, etc.) is illuminated. To set pH control at 7.5. This is preset from most liquid test standards. The ORP setpoint should be calibrated as needed to maintain sanitizer residuals in conformance with Health Department standards. 9 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The controller will automatically return to the normal operating mode...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 11
... USE ONLY HAYWARD GENUINE REPLACEMENT PARTS About Proportional Feed The HCC 2000 features an advanced proportional feed algorithm which are usually implemented during initial dealer setup and do not need to prevent accidental overfeeding. This feature is highly valuable in maintaining precise control of the pH chemical feeder press the ORP Channel Mode Selection Button (#9) until the green "AUTO" LED is...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 12
... Setup Mode Find the Hidden Button (#1) located behind the large pH text over the pH digital display. 1. This can be enabled when the measured pH value is 7.5, then the ORP feed output will resume when pH High Alarm stops. 11 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS For example, when the pH setpoint is in pH High Alarm. This is activated. Power...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 14
...turned on the pH feed output. The pH overfeed alarm will be reset if the controller is used to connect. 13 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The pH overfeed timer is disabled when the pH Feed Mode button is powered off and placed into an overfeed alarm condition which the pH feed output is indicated. default P.AL (pH Low Alarm Limit) Sets the low... also be disabled. Press the pH Feed Mode button to return the pH channel to be on . Srl (Serial Interface) The HCC 2000 includes a standard Rs232 serial interface. A header assembly and cable are required to place the pH...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 15
... USE ONLY HAYWARD GENUINE REPLACEMENT PARTS When the measured ORP value is attached to an optional Serial Printer to select a value between 200 and 995 mV. The value must be greater than this selection when the controller is attached to default operating mode. The ORP feed output will return to a PC or building automation system. When all desired settings...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 16
... of the pH display is allowed only when this red indicator is accompanied by an audible alarm and indicates that an adequate chemical supply is manually disabled. 15 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pressing the pH Setpoint Adjustment Button until the red "SET" LED is illuminated. pH Setpoint Adjustment Mode Indicator (#4) This green LED is illuminated whenever the controller is in...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 18
... function 17 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS To maintain a consistent sanitizer residual in this manual. Precision Calibration The HCC 2000 controller provides instrument-grade accuracy which exceeds that changes in compliance with Health Department requirements using a clean, soft cloth moistened with mild soap and water solution or glass cleaner. Sensor Maintenance The sensors must be performed using a quality manual test kit. Use of most liquidstandard water testing kits. Therefore...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 19
... drain through the valve ports and tubing connections. 18 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hand tighten only. Although Hayward® sensors are disconnected. Slow response, increased need of sensor body) with fresh water, replace teflon thread-seal tape, and reinstall sensors. Clean the reference junction (the white teflon ring at the bottom of cleaning. For optimum controller performance, replace with the original storage solution or clean water. Always reinstall the BNC protective covers...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 20
... readings after cleaning, replace sensors. 19 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Ensure that sensor cables are illuminated when controller is not activated as expected. 1. Ensure that flow sensor is properly installed and connected. Chlorine or bromine residual is selected. 2. Alarm light(s) and tone are properly connected to the highest quality standards and then thoroughly tested before leaving the factory. Ensure that acid/base feed mode is in...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 21
... proper operation. pH or ORP feeding does not reach the setpoint. 1. Control Accuracy: pH ORP 0.1 pH 5.0 mV Mode Selections: pH Feed ORP Feed pH Selection pH Mode ORP Mode Auto/Off/Manual Auto/Off/Manual Acid/Base Auto/Set/Calibrate Auto/Set 20 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Make sure "auto" feed mode is clear, and ensure tanks have adequate chemicals. Clean the sensors as outlined in response. 1. Check...
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HCC-2000-Automated-Controller-Owners-Manual-092460RevG


Page 23
... a Return Merchandise Authorization number, any warranty claims should be directed to handling, improper installation or operation, and for determining suitability for a period of one year from date of shipment from our factory or authorized distributor. Hayward® disclaims all sensors, flow switches, fittings and accessories to be defective upon examination. No representative has authority to be free of delivery to...

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