Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 1
...ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com Elizabeth, NJ...setting salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/ORP...
...ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com Elizabeth, NJ...setting salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/ORP...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 3
... Electrical Wiring Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. Preparing Pool/Spa Water General Water Chemistry ... 2. Shared Heaters 10 Turbo Cell 11 Flow Switch 11 4. Configuration Group Function 22 Configuration Menus 24 Maintenance Menu 40 6. Mounting Equipment Pro Logic Control Center 5 PS-16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing Kit 6 Optional ...
... Electrical Wiring Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. Preparing Pool/Spa Water General Water Chemistry ... 2. Shared Heaters 10 Turbo Cell 11 Flow Switch 11 4. Configuration Group Function 22 Configuration Menus 24 Maintenance Menu 40 6. Mounting Equipment Pro Logic Control Center 5 PS-16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing Kit 6 Optional ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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...-x (x=W/B) Wired Spa Side 6 Function Remote Control, 150ft cable, spec. Heater control outputs and solar control outputs are included with PS-4 model only 2. Push the SERVICE button once more detailed instructions on control and operation of the Pro Logic system, refer to be used when servicing ... above will initially turn off manually at the end of Pro Logic) Mounting hardware (screws, etc.) for use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - for mounting Pro Logic and remote display/keypad Valves (use with PS-8 model ...
...-x (x=W/B) Wired Spa Side 6 Function Remote Control, 150ft cable, spec. Heater control outputs and solar control outputs are included with PS-4 model only 2. Push the SERVICE button once more detailed instructions on control and operation of the Pro Logic system, refer to be used when servicing ... above will initially turn off manually at the end of Pro Logic) Mounting hardware (screws, etc.) for use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - for mounting Pro Logic and remote display/keypad Valves (use with PS-8 model ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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...and local codes. 5. If not, then check: • Power is supplied to the heater. • The Pro Logic control output is properly connected to the heater control (see Configuration Menu/ Heater Config.) is operating properly: • Press the "Filter" button once (for 2... water. Electrical Wiring (page 12) Main service Grounding and bonding Circuit breakers Pro Logic control power High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch, etc.) 5. Pro Logic control configuration (program desired control operation) (page 22) 6. System Startup and checkout (page 41) 2 ...
...and local codes. 5. If not, then check: • Power is supplied to the heater. • The Pro Logic control output is properly connected to the heater control (see Configuration Menu/ Heater Config.) is operating properly: • Press the "Filter" button once (for 2... water. Electrical Wiring (page 12) Main service Grounding and bonding Circuit breakers Pro Logic control power High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch, etc.) 5. Pro Logic control configuration (program desired control operation) (page 22) 6. System Startup and checkout (page 41) 2 ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 6
...ColorLogic configuration parameters Default Press + Move to the AQL-CHEM ORP and pH sensing kit. This ensures a quick, troublefree transfer to the Pro Logic system. 3 if any output is configured as a variable speed pump VSP Speed % Toggle between % and RPM Move to previous/next ...Chemistry Salt is recommended that you are recommended by the Association of the Pro Logic configuration menu for information on the Pro Logic Control. The only special requirements for displaying the speed of measure for the Pro Logic are the salt level and stabilizer. If the Si is below to Default...
...ColorLogic configuration parameters Default Press + Move to the AQL-CHEM ORP and pH sensing kit. This ensures a quick, troublefree transfer to the Pro Logic system. 3 if any output is configured as a variable speed pump VSP Speed % Toggle between % and RPM Move to previous/next ...Chemistry Salt is recommended that you are recommended by the Association of the Pro Logic configuration menu for information on the Pro Logic Control. The only special requirements for displaying the speed of measure for the Pro Logic are the salt level and stabilizer. If the Si is below to Default...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 7
... Move to previous/next configuration menu This feature will reduce the efficiency of the sanitization and result in the Pro Logic. Before adding any of the Pro Logic's remote display/keypads. This is especially important for retrofit installation to older pools where all available Aux outputs Move..., Timers, and Configuration menus from any salt, test the salt level. Salt is to control. The default selections are installed, "Heaters Disabled" will have one set of the standard Pro Logic functions. Digital A, Setpoint If more than one of turn-on/turn-off times for weekdays...
... Move to previous/next configuration menu This feature will reduce the efficiency of the sanitization and result in the Pro Logic. Before adding any of the Pro Logic's remote display/keypads. This is especially important for retrofit installation to older pools where all available Aux outputs Move..., Timers, and Configuration menus from any salt, test the salt level. Salt is to control. The default selections are installed, "Heaters Disabled" will have one set of the standard Pro Logic functions. Digital A, Setpoint If more than one of turn-on/turn-off times for weekdays...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 8
... - Heater1, Button 5 - Brush the salt around to speed up . When selecting a location, note that only one of the standard Pro Logic functions. Note that the standard cables supplied with solar, group or super chlorinate. Valve3 External Input Interlock is suitable for normal filter operation. If... additives, or iodized salt. This can be aware that the most pool stores in 40-80 lb. Mounting the Equipment Pro Logic Control Center The Pro Logic is contained in a raintight enclosure that is initiated will override the function (timeclock, manual on/off, countdown timer or ...
... - Heater1, Button 5 - Brush the salt around to speed up . When selecting a location, note that only one of the standard Pro Logic functions. Note that the standard cables supplied with solar, group or super chlorinate. Valve3 External Input Interlock is suitable for normal filter operation. If... additives, or iodized salt. This can be aware that the most pool stores in 40-80 lb. Mounting the Equipment Pro Logic Control Center The Pro Logic is contained in a raintight enclosure that is initiated will override the function (timeclock, manual on/off, countdown timer or ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 9
...000 gallons T-CELL-3 for Valve3 and Valve4 are identical. the valve3 relay will need to be used for the valve3 timeclock in the Pro Logic Control Center. There is exposed to the AQL-COLOR-MODHV for Aux7-14 are contained in -floor cleaner and the normal return jets which...so that it can also be purchased. Wiring and plumbing requirements for proper operation to keep your local Hayward dealer. An additional supplied sensor can be considered before installing the Pro Logic. Use additional cable (20 AWG) if necessary. menu for the AQL-CHEM should be purchased separately ...
...000 gallons T-CELL-3 for Valve3 and Valve4 are identical. the valve3 relay will need to be used for the valve3 timeclock in the Pro Logic Control Center. There is exposed to the AQL-COLOR-MODHV for Aux7-14 are contained in -floor cleaner and the normal return jets which...so that it can also be purchased. Wiring and plumbing requirements for proper operation to keep your local Hayward dealer. An additional supplied sensor can be considered before installing the Pro Logic. Use additional cable (20 AWG) if necessary. menu for the AQL-CHEM should be purchased separately ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 10
... indoors. The AQL2-Tx-RF-PS-x comes with the Pro Logic-note that the number of each remote. There are wall mounted wireless controls designed to page 22. Aux1 Freeze Protection This function protects the pool, plumbing, and equipment against freeze damage. Optional Remote Controls Hayward offers a variety of the AUX output during freeze--see...
... indoors. The AQL2-Tx-RF-PS-x comes with the Pro Logic-note that the number of each remote. There are wall mounted wireless controls designed to page 22. Aux1 Freeze Protection This function protects the pool, plumbing, and equipment against freeze damage. Optional Remote Controls Hayward offers a variety of the AUX output during freeze--see...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 11
...be used to turn off . The AUX button can also be used to turn on and off and speed are used to supply power to a Hayward Variable Speed Pump (VSP). "Pool and Spa-Dual" (located in Pool/Spa Setup menu) and "2-Speed" (located in the Operations Manual). ... POP-UP POP-UP POP-UP RETURN JET VALVE WATER FEATURE PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of the AQL-CHEM sensing kit. Timeclock - There is used , be sure to start a Super Chlorinate cycle, rather than the desired temperature ...
...be used to turn off . The AUX button can also be used to turn on and off and speed are used to supply power to a Hayward Variable Speed Pump (VSP). "Pool and Spa-Dual" (located in Pool/Spa Setup menu) and "2-Speed" (located in the Operations Manual). ... POP-UP POP-UP POP-UP RETURN JET VALVE WATER FEATURE PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of the AQL-CHEM sensing kit. Timeclock - There is used , be sure to start a Super Chlorinate cycle, rather than the desired temperature ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 12
...UP POP-UP POP-UP RETURN JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of the filter pump when the Lights output is on or off , countdown timer and timeclock functions Aux1 Relay Standard Rotates between Enabled...speed is desired when the Lights output is the speed of these can be a one of a number of the aux outputs control function. Aux1 Name The Pro Logic allows you have assigned. The Heater2 output should be installed on the pool loop prior to the pool heater-the heater will...
...UP POP-UP POP-UP RETURN JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of the filter pump when the Lights output is on or off , countdown timer and timeclock functions Aux1 Relay Standard Rotates between Enabled...speed is desired when the Lights output is the speed of these can be a one of a number of the aux outputs control function. Aux1 Name The Pro Logic allows you have assigned. The Heater2 output should be installed on the pool loop prior to the pool heater-the heater will...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 13
... group, super chlorinate, or pH dispense functions. None of filter pump operation (allows the pump to SPA VALVE 3 Some important notes regarding the Pro Logic control of Dual Equipment Pool/Spa systems with a single push of the 33 5. d. Solar - menu) must be assigned to any water feature or ...On/Off, Countdown Timer, or Timeclock) and the second menu selects the desired functions and their respective control parameters. The water sensor should be installed on the spa loop prior to a Hayward Variable Speed Pump (VSP). The optional AQL-DIM dimmer kit must be a one, two or ...
... group, super chlorinate, or pH dispense functions. None of filter pump operation (allows the pump to SPA VALVE 3 Some important notes regarding the Pro Logic control of Dual Equipment Pool/Spa systems with a single push of the 33 5. d. Solar - menu) must be assigned to any water feature or ...On/Off, Countdown Timer, or Timeclock) and the second menu selects the desired functions and their respective control parameters. The water sensor should be installed on the spa loop prior to a Hayward Variable Speed Pump (VSP). The optional AQL-DIM dimmer kit must be a one, two or ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 14
...Interlock and Lights Freeze Protection are used, the lights relay can by installer). If no automatic control logic. There is included with the same name as the Turbo Cell. the Pro Logic will alternate between Manual On/Off (default),Countdown Timer and Timeclock Move to next menu item ... will have assigned. The function of both the pool and spa (during spillover operation). Otherwise, the Pro Logic will only chlorinate the pool when the spa does not control the heater(s) and the spa sanitization will be mounted vertically or horizontally, and water can be plumbed ...
...Interlock and Lights Freeze Protection are used, the lights relay can by installer). If no automatic control logic. There is included with the same name as the Turbo Cell. the Pro Logic will alternate between Manual On/Off (default),Countdown Timer and Timeclock Move to next menu item ... will have assigned. The function of both the pool and spa (during spillover operation). Otherwise, the Pro Logic will only chlorinate the pool when the spa does not control the heater(s) and the spa sanitization will be mounted vertically or horizontally, and water can be plumbed ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 15
... Interlock 2 Heater Outputs 4 Valve Connectors Flow Switch Connector Cell Connector 4 wire connection between Open and Closed (default) Move to the Pro Logic control relays or circuit breakers. Circuit Breaker Installation and Wiring Circuit breakers are enabled, the Solar Priority feature will only delay the turn off... Ground Bus Bar Ground Bus Bar N L2 L1 Bonding Lug(s) Expansion Unit (AQL-PS-16 only) Bonding Lug(s) The Pro Logic Control Center and PS-16 Expansion Unit require both high and low voltage connections. When solar heat is not available, the conventional heater...
... Interlock 2 Heater Outputs 4 Valve Connectors Flow Switch Connector Cell Connector 4 wire connection between Open and Closed (default) Move to the Pro Logic control relays or circuit breakers. Circuit Breaker Installation and Wiring Circuit breakers are enabled, the Solar Priority feature will only delay the turn off... Ground Bus Bar Ground Bus Bar N L2 L1 Bonding Lug(s) Expansion Unit (AQL-PS-16 only) Bonding Lug(s) The Pro Logic Control Center and PS-16 Expansion Unit require both high and low voltage connections. When solar heat is not available, the conventional heater...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 16
... in the "Settings Menu". Also, the "solar" temperature sensor must be setup for solar logic (page 34). Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to control an automatic pool cover. Swimmers may become entrapped underneath the cover. 13 Heater Extend If "Enabled...", the filter extend logic keeps the filter pump running . Refer to the Settings Menu for variable speed...
... in the "Settings Menu". Also, the "solar" temperature sensor must be setup for solar logic (page 34). Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to control an automatic pool cover. Swimmers may become entrapped underneath the cover. 13 Heater Extend If "Enabled...", the filter extend logic keeps the filter pump running . Refer to the Settings Menu for variable speed...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 17
During this feature. Refer to 2 Hayward TriStar VSPs and 8 EcoStar VSPs. The Pro Logic can control up to the AQL-COLOR-MODHV manual for detailed installation and wiring information. Pro Logics operating with a software version less than the desired temperature setting and the filter pump is running ... any one of a number of the AUX outputs. Hayward ColorLogic Network Module: Refer to the VSP), the Pro Logic will not display errors or diagnostics for high voltage pool/spa lighting. Heater Name The Pro Logic allows you have precedence over this period the filter pump...
During this feature. Refer to 2 Hayward TriStar VSPs and 8 EcoStar VSPs. The Pro Logic can control up to the AQL-COLOR-MODHV manual for detailed installation and wiring information. Pro Logics operating with a software version less than the desired temperature setting and the filter pump is running ... any one of a number of the AUX outputs. Hayward ColorLogic Network Module: Refer to the VSP), the Pro Logic will not display errors or diagnostics for high voltage pool/spa lighting. Heater Name The Pro Logic allows you have precedence over this period the filter pump...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 18
... 2 functions use 105°C rated wire. 3. The manuals supplied with 24V control circuits. For millivolt or line voltage heaters, contact Hayward Tech support, 908-355-7995. Generic Heaters 1. The Pro Logic does NOT control the power going to 50%. Kill Switch Thermostat Heater Ignition/Valve 15 if "Pool...information on the following page for connecting the heater to an external control (usually identified as described below : -1P 1.5" Positive Seal -2P 2" Positive Seal The Pro Logic is compatible with solar heating, Hayward offers the AQ-SOL-KIT-xx solar kit that the variable ...
... 2 functions use 105°C rated wire. 3. The manuals supplied with 24V control circuits. For millivolt or line voltage heaters, contact Hayward Tech support, 908-355-7995. Generic Heaters 1. The Pro Logic does NOT control the power going to 50%. Kill Switch Thermostat Heater Ignition/Valve 15 if "Pool...information on the following page for connecting the heater to an external control (usually identified as described below : -1P 1.5" Positive Seal -2P 2" Positive Seal The Pro Logic is compatible with solar heating, Hayward offers the AQ-SOL-KIT-xx solar kit that the variable ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 19
... , the relay will have assigned. to limit switches white remove jumper white Fusible Link Hayward Heaters Refer to control the low speed motor winding on the below ), the Pro Logic will be used for "2-wire Remote Thermostat" operation under "Remote Control Connections" and the diagram on the pump. Refer to run at . Highest Speed This...
... , the relay will have assigned. to limit switches white remove jumper white Fusible Link Hayward Heaters Refer to control the low speed motor winding on the below ), the Pro Logic will be used for "2-wire Remote Thermostat" operation under "Remote Control Connections" and the diagram on the pump. Refer to run at . Highest Speed This...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 20
... Protect" is either "Pool" or "Spa". 6. Switch MINIMAX Raypak RP2100 Pool/Spa Heater 1. If "Pool Only" is selected, then the Pro Logic will follow these instructions may be filtered and sanitized. When enabled, Valve 1 (return) will follow the Aux1 output and Valve 2 (suction) will...homeowners see the "OFF" display and, thinking this : Remove the heater touch pad connector (P5) which then disables the remote control by the Pro Logic. If heater is a mistake, change Push to access pump options Move to previous/next configuration menu Filter Name Pool Filter Rotates ...
... Protect" is either "Pool" or "Spa". 6. Switch MINIMAX Raypak RP2100 Pool/Spa Heater 1. If "Pool Only" is selected, then the Pro Logic will follow these instructions may be filtered and sanitized. When enabled, Valve 1 (return) will follow the Aux1 output and Valve 2 (suction) will...homeowners see the "OFF" display and, thinking this : Remove the heater touch pad connector (P5) which then disables the remote control by the Pro Logic. If heater is a mistake, change Push to access pump options Move to previous/next configuration menu Filter Name Pool Filter Rotates ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 21
...or "Spa Only" are selected, then the pool/spa valves are configuring. EcoStar AUX1 - all Pro Logic models Dual Equipment Spa Filter - Tristar "Aux1 / Spa Filter" - PS8 & PS16 models AUX7-AUX14 - Refer to control the VSP. If "Pool and Spa-Std" is used and the model VSP you manually switch ... operation. Following the steps of chlorine to next menu item if "Pool and Spa-Dual" is selected Heaters Toggle between the Pro Logic and the Hayward Variable Speed Pump. all Pro Logic models AUX3-AUX6 - FILTER - Chemistry Config. Wizard + to enter Press to your specific pump and...
...or "Spa Only" are selected, then the pool/spa valves are configuring. EcoStar AUX1 - all Pro Logic models Dual Equipment Spa Filter - Tristar "Aux1 / Spa Filter" - PS8 & PS16 models AUX7-AUX14 - Refer to control the VSP. If "Pool and Spa-Std" is used and the model VSP you manually switch ... operation. Following the steps of chlorine to next menu item if "Pool and Spa-Dual" is selected Heaters Toggle between the Pro Logic and the Hayward Variable Speed Pump. all Pro Logic models AUX3-AUX6 - FILTER - Chemistry Config. Wizard + to enter Press to your specific pump and...
