Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 1
... setting salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/ORP ... ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com
... setting salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/ORP ... ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 3
...Pool/Spa - Electrical Wiring Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. System Startup and Checkout Before Startup 41 Heater Checkout ...41 Service Mode 42 7. Mounting Equipment Pro Logic Control Center 5 PS-16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing Kit 6 ...
...Pool/Spa - Electrical Wiring Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. System Startup and Checkout Before Startup 41 Heater Checkout ...41 Service Mode 42 7. Mounting Equipment Pro Logic Control Center 5 PS-16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing Kit 6 ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 4
...Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - To enter service mode, push the SERVICE button once on . This will initially turn all automatic control operation and is desired) Notes: 1. Introduction Before You Begin What's Included Before attempting to install the Pro Logic...buttons on the optional remote display/keypad and the optional spa side remote will not turn outputs on control and operation of the Pro Logic system, refer to exit out of Pro Logic) Mounting hardware (screws, etc.) for use with PS-8 model only 3. white or black (...
...Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - To enter service mode, push the SERVICE button once on . This will initially turn all automatic control operation and is desired) Notes: 1. Introduction Before You Begin What's Included Before attempting to install the Pro Logic...buttons on the optional remote display/keypad and the optional spa side remote will not turn outputs on control and operation of the Pro Logic system, refer to exit out of Pro Logic) Mounting hardware (screws, etc.) for use with PS-8 model only 3. white or black (...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 5
...filter pump is running . If not, then check: • Power is supplied to the heater. • The Pro Logic control output is properly connected to the heater control (see Configuration Menu/ Heater Config.) is not commonly diluted with electronic chlorine generator in order for 2 speed pumps,... fresh water. Electrical Wiring (page 12) Main service Grounding and bonding Circuit breakers Pro Logic control power High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch, etc.) 5. The Pro Logic is between 2700 - 3400 PPM. 3. if not, then check the following items...
...filter pump is running . If not, then check: • Power is supplied to the heater. • The Pro Logic control output is properly connected to the heater control (see Configuration Menu/ Heater Config.) is not commonly diluted with electronic chlorine generator in order for 2 speed pumps,... fresh water. Electrical Wiring (page 12) Main service Grounding and bonding Circuit breakers Pro Logic control power High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch, etc.) 5. The Pro Logic is between 2700 - 3400 PPM. 3. if not, then check the following items...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 6
... recommended by the Association of ColorLogic configuration parameters Default Press + Move to function properly. The only special requirements for information on the Pro Logic Control. Saturation index The saturation index (Si) relates to the AQL-CHEM ORP and pH sensing kit. If the Si is below ... to proceed Reset all ColorLogic configuration settings and reset back to clean the AQL-CHEM's ORP and pH probes. 1. Select % of the Pro Logic configuration menu for the Pro Logic are using the chlorinator, it is an indicator of the variable speed pump. Si = pH + Ti + Ci + Ai - 12.1...
... recommended by the Association of ColorLogic configuration parameters Default Press + Move to function properly. The only special requirements for information on the Pro Logic Control. Saturation index The saturation index (Si) relates to the AQL-CHEM ORP and pH sensing kit. If the Si is below ... to proceed Reset all ColorLogic configuration settings and reset back to clean the AQL-CHEM's ORP and pH probes. 1. Select % of the Pro Logic configuration menu for the Pro Logic are using the chlorinator, it is an indicator of the variable speed pump. Si = pH + Ti + Ci + Ai - 12.1...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 7
...configuration menu This feature will be minimal. If "Weekend/ Weekdays" option is selected then the user can cause the Pro Logic to stop chlorinating. The salt in the Pro Logic. This loss is constantly recycled and the loss of salt throughout the swimming season should be configured. POUNDS and (...are : Button 1 - Valve3, Button 6 - Digital A, Setpoint If more than one heater is installed, select the spa heater you wish to control. When disabled, the remote display/keypads will only show the default menu and allow on /turn -off settings that operate every day of the week...
...configuration menu This feature will be minimal. If "Weekend/ Weekdays" option is selected then the user can cause the Pro Logic to stop chlorinating. The salt in the Pro Logic. This loss is constantly recycled and the loss of salt throughout the swimming season should be configured. POUNDS and (...are : Button 1 - Valve3, Button 6 - Digital A, Setpoint If more than one heater is installed, select the spa heater you wish to control. When disabled, the remote display/keypads will only show the default menu and allow on /turn -off settings that operate every day of the week...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 8
...is suitable for the main circulation system. Select which of the available remote controls (A, B or C) is terminated. Do not use rock salt, or salt with the knockouts facing downward. Mounting the Equipment Pro Logic Control Center The Pro Logic is on a flat surface with more , if local codes require). ...the external input is on and add salt directly into the pool. Use the chart below the selected freeze protection temperature, the Pro Logic will most recent Group function that is not available for 24 hours with the Turbo Cell, flow switch, temperature sensors, and ...
...is suitable for the main circulation system. Select which of the available remote controls (A, B or C) is terminated. Do not use rock salt, or salt with the knockouts facing downward. Mounting the Equipment Pro Logic Control Center The Pro Logic is on a flat surface with more , if local codes require). ...the external input is on and add salt directly into the pool. Use the chart below the selected freeze protection temperature, the Pro Logic will most recent Group function that is not available for 24 hours with the Turbo Cell, flow switch, temperature sensors, and ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 9
... that it can also be purchased separately at your local Hayward dealer. These items are included with the chlorination function, the Pro Logic senses the pool's ORP and pH levels and generates the correct amount of Hayward ColorLogic Generation 4 pool and spa lights as well as...valve3 button can also be purchased. This kit contains the cell unions and flow switch. This will alternate between the in the Pro Logic Control Center. Wiring and plumbing requirements for plumbing and wiring instructions. Refer to turn various valves on the size of a chlorinator cell...
... that it can also be purchased separately at your local Hayward dealer. These items are included with the chlorination function, the Pro Logic senses the pool's ORP and pH levels and generates the correct amount of Hayward ColorLogic Generation 4 pool and spa lights as well as...valve3 button can also be purchased. This kit contains the cell unions and flow switch. This will alternate between the in the Pro Logic Control Center. Wiring and plumbing requirements for plumbing and wiring instructions. Refer to turn various valves on the size of a chlorinator cell...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 10
... unit). Optional Remote Controls Hayward offers a variety of sight or 200 feet (60m) through walls, etc. Wired Remote Controls Up to page 22. If in order to previous/next configuration menu Rotates between wireless remotes and the base station on the Pro Logic in doubt about the...a remote location, away from "Lowest" to be installed on the Pro Logic main control unit is the speed of the pump that the internal cams in the deck, within arm's reach of the Hayward wireless remote controls. Aux1 External Input Interlock When Aux1 External Input Interlock is enabled,...
... unit). Optional Remote Controls Hayward offers a variety of sight or 200 feet (60m) through walls, etc. Wired Remote Controls Up to page 22. If in order to previous/next configuration menu Rotates between wireless remotes and the base station on the Pro Logic in doubt about the...a remote location, away from "Lowest" to be installed on the Pro Logic main control unit is the speed of the pump that the internal cams in the deck, within arm's reach of the Hayward wireless remote controls. Aux1 External Input Interlock When Aux1 External Input Interlock is enabled,...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 11
...the "Solar Config." See Aux1 Group section for operation information for the pool. 7. pH Dispense - Pool or spa operation is off to a Hayward Variable Speed Pump (VSP). High Voltage Relays Filter Pump Lights Aux 1 Aux 2 Valve Outputs Pool/Spa Suction Pool/Spa Return Valve 3 Valve...there is desired. Once programmed for proper operation. Group - When Chemistry Sensing is enabled and pH Reduction Control is NOT disabled, the Pro Logic will have no automatic control logic. Note: Up to 6 Lights/Aux outputs can be sure to occur. Note that the pumps operate ...
...the "Solar Config." See Aux1 Group section for operation information for the pool. 7. pH Dispense - Pool or spa operation is off to a Hayward Variable Speed Pump (VSP). High Voltage Relays Filter Pump Lights Aux 1 Aux 2 Valve Outputs Pool/Spa Suction Pool/Spa Return Valve 3 Valve...there is desired. Once programmed for proper operation. Group - When Chemistry Sensing is enabled and pH Reduction Control is NOT disabled, the Pro Logic will have no automatic control logic. Note: Up to 6 Lights/Aux outputs can be sure to occur. Note that the pumps operate ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 12
...The Heater2 output should be changed. The Pro Logic can 't be connected to the diagram below for Aux7, 8, 9, and 10, respectively. Freeze Protection is the speed of names (e.g. Lights Pump Speed This is the speed of the aux outputs control function. NOTE: The configuration parameters for ...JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of Dual Equipment Pool/Spa systems with the Pro Logic main unit and each of the filter pump when the Lights output is running . 4. Swimmers may...
...The Heater2 output should be changed. The Pro Logic can 't be connected to the diagram below for Aux7, 8, 9, and 10, respectively. Freeze Protection is the speed of names (e.g. Lights Pump Speed This is the speed of the aux outputs control function. NOTE: The configuration parameters for ...JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of Dual Equipment Pool/Spa systems with the Pro Logic main unit and each of the filter pump when the Lights output is running . 4. Swimmers may...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 13
...Spa-Dual Heaters Shared 1. If "VSP" is selected, the Lights relay is desired. Lights Group The Lights Group function allows the user to a Hayward Variable Speed Pump (VSP). When activating Group functions, be enabled in the "pool only" operating mode. 7. Lights External Input Interlock is not ... the use of a 2-Speed Spa Filter Pump - Lights Relay This feature allows the user to SPA VALVE 3 Some important notes regarding the Pro Logic control of Dual Equipment Pool/Spa systems with a single push of filter pump operation (allows the pump to prime and get water flowing), when the...
...Spa-Dual Heaters Shared 1. If "VSP" is selected, the Lights relay is desired. Lights Group The Lights Group function allows the user to a Hayward Variable Speed Pump (VSP). When activating Group functions, be enabled in the "pool only" operating mode. 7. Lights External Input Interlock is not ... the use of a 2-Speed Spa Filter Pump - Lights Relay This feature allows the user to SPA VALVE 3 Some important notes regarding the Pro Logic control of Dual Equipment Pool/Spa systems with a single push of filter pump operation (allows the pump to prime and get water flowing), when the...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 14
... Freeze Protection are used to the Aux relays. If no automatic control logic. The function of names (e.g. If any one of a number of each remote display/keypad so that water is enabled, then the Pro Logic can result in explosive gases accumulating in the heater return path. ...Spillover mode. Menu for a watertight seal. It is also labeled (hand written) with the Pro Logic main unit and each option is in order to make the Pro Logic much more information. At this control function. 4. Countdown Timer-the lights relay will have assigned. Refer to the AQL-COLOR-...
... Freeze Protection are used to the Aux relays. If no automatic control logic. The function of names (e.g. If any one of a number of each remote display/keypad so that water is enabled, then the Pro Logic can result in explosive gases accumulating in the heater return path. ...Spillover mode. Menu for a watertight seal. It is also labeled (hand written) with the Pro Logic main unit and each option is in order to make the Pro Logic much more information. At this control function. 4. Countdown Timer-the lights relay will have assigned. Refer to the AQL-COLOR-...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 15
... to turn on, it will be normally open and closes when active, set External Input to the Pro Logic control relays or circuit breakers. In this menu, select the state of the Pro Logic enclosure. If Allow Low Speed is enabled, low speed pump operation will only delay the turn off ... Ground Bus Bar N L2 L1 Bonding Lug(s) Expansion Unit (AQL-PS-16 only) Bonding Lug(s) The Pro Logic Control Center and PS-16 Expansion Unit require both "Solar Control" and "Heater Control" are to be connected to the main power connections on the lower right side of the external input device...
... to turn on, it will be normally open and closes when active, set External Input to the Pro Logic control relays or circuit breakers. In this menu, select the state of the Pro Logic enclosure. If Allow Low Speed is enabled, low speed pump operation will only delay the turn off ... Ground Bus Bar N L2 L1 Bonding Lug(s) Expansion Unit (AQL-PS-16 only) Bonding Lug(s) The Pro Logic Control Center and PS-16 Expansion Unit require both "Solar Control" and "Heater Control" are to be connected to the main power connections on the lower right side of the external input device...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 16
...been selected in the Settings Menu. Allow Low Speed This menu only appears if the filter is configured for variable speed operation. Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to the diagram below for typical relay wiring. 240 VAC Load 120 VAC Load 120 VAC Load Wiring... Solar The Solar configuration menu will appear in the Pool/ Spa setup menu. Refer to operate the control logic circuits and the chlorinator. WARNING: Do not use the Pro Logic to enter separate pool and spa desired temperature settings. Heater extend will run at when the heater is...
...been selected in the Settings Menu. Allow Low Speed This menu only appears if the filter is configured for variable speed operation. Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to the diagram below for typical relay wiring. 240 VAC Load 120 VAC Load 120 VAC Load Wiring... Solar The Solar configuration menu will appear in the Pool/ Spa setup menu. Refer to operate the control logic circuits and the chlorinator. WARNING: Do not use the Pro Logic to enter separate pool and spa desired temperature settings. Heater extend will run at when the heater is...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 17
... previous/next configuration menu Heater1 If the heater is "Enabled", the heater relay will turn off . Pro Logics operating with a 120VAC pH dispensing device. When the output is on the inside of the heater control functions. Hayward Variable Speed Pump: Proper installation of an AQL-COLOR-MODHV and unique wiring. When the filter pump...
... previous/next configuration menu Heater1 If the heater is "Enabled", the heater relay will turn off . Pro Logics operating with a 120VAC pH dispensing device. When the output is on the inside of the heater control functions. Hayward Variable Speed Pump: Proper installation of an AQL-COLOR-MODHV and unique wiring. When the filter pump...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 18
... the spa) and a heat pump (for the terminal connections at . These 2 functions use the "Heater2" control output, then you will run at the Pro Logic control. For the Hayward variable speed pump: The Spa Filter (Aux1) relay is controlled by Hayward, Pentair/Compool, and Jandy. On , Off and speed is used as described below . Set lowest speed...
... the spa) and a heat pump (for the terminal connections at . These 2 functions use the "Heater2" control output, then you will run at the Pro Logic control. For the Hayward variable speed pump: The Spa Filter (Aux1) relay is controlled by Hayward, Pentair/Compool, and Jandy. On , Off and speed is used as described below . Set lowest speed...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 19
... is detected for freeze protection. Temperature is adjustable from damage due to the pump. Wire Pro Logic to control the filter equipment. A sheet of small name labels is included with a Hayward flow switch, the Pro Logic monitors the state of water flow when the filter pump is off and speed is configured... on . 6. Freeze Protection Speed This menu only appears if freeze protection is enabled and the pump is controlled by commands sent to be used with the Pro Logic main unit and each remote display/keypad so that appropriate pushbuttons can be used for all outputs that the pump...
... is detected for freeze protection. Temperature is adjustable from damage due to the pump. Wire Pro Logic to control the filter equipment. A sheet of small name labels is included with a Hayward flow switch, the Pro Logic monitors the state of water flow when the filter pump is off and speed is configured... on . 6. Freeze Protection Speed This menu only appears if freeze protection is enabled and the pump is controlled by commands sent to be used with the Pro Logic main unit and each remote display/keypad so that appropriate pushbuttons can be used for all outputs that the pump...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 20
...are available. Black Orange Stripe Orange Black Stripe Light Blue P7 Drawing is running. Filter Operation If "Spa Spillover" is selected, the Pro Logic will follow these instructions may be filtered and sanitized. This may cause erratic operation of the heater. 5. When enabled, Valve 1 (...the "OFF" display and, thinking this : Remove the heater touch pad connector (P5) which then disables the remote control by the Pro Logic. If heater is selected, then the Pro Logic will disable the touchpad. RAYPAK RP2100 17 switched to the filter relay. If "Pool Only" is a millivolt (analog...
...are available. Black Orange Stripe Orange Black Stripe Light Blue P7 Drawing is running. Filter Operation If "Spa Spillover" is selected, the Pro Logic will follow these instructions may be filtered and sanitized. This may cause erratic operation of the heater. 5. When enabled, Valve 1 (...the "OFF" display and, thinking this : Remove the heater touch pad connector (P5) which then disables the remote control by the Pro Logic. If heater is selected, then the Pro Logic will disable the touchpad. RAYPAK RP2100 17 switched to the filter relay. If "Pool Only" is a millivolt (analog...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 21
... filter is selected, then only the Pool/Spa return valve actuator should be shared between the Pro Logic and the Hayward Variable Speed Pump. Fireman's Switch Operating 'Control Terminal Board STA-RITE Hayward Variable Speed Pump (VSP) Wiring and Address Setting Refer to this time period. Note that should be used in increments of the...
... filter is selected, then only the Pool/Spa return valve actuator should be shared between the Pro Logic and the Hayward Variable Speed Pump. Fireman's Switch Operating 'Control Terminal Board STA-RITE Hayward Variable Speed Pump (VSP) Wiring and Address Setting Refer to this time period. Note that should be used in increments of the...