CAT 6000 Owners Manual
Page 1
092xxx RevA_draft10 CAT 6000® Water Quality Controller Owner's Manual \ Contents Introduction 2 Installation 4 Pool Chemistry 14 System Operation 15 System Maintenance 29 Network Communications 30 Troubleshooting 34 Warranty 38 CAT-6000 Hayward Pool Products 620 Division Street, Elizabeth NJ 07207 Phone (908)-355-7995 www.hayward.com USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
092xxx RevA_draft10 CAT 6000® Water Quality Controller Owner's Manual \ Contents Introduction 2 Installation 4 Pool Chemistry 14 System Operation 15 System Maintenance 29 Network Communications 30 Troubleshooting 34 Warranty 38 CAT-6000 Hayward Pool Products 620 Division Street, Elizabeth NJ 07207 Phone (908)-355-7995 www.hayward.com USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
CAT 6000 Owners Manual
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... servicing. CAT Controllers recommends installation to a grounding type recep- Never use an extension cord for all chemicals used with "Overfeed Timeout" disabled. Although automated controllers are a great aid in maintaining healthy water quality, controllers are no user serviceable parts inside the controller. • WARNING: All power cords should not be replaced immediately to damage by a ground-fault circuit interrupter (GFI). NSF 50 Certified for manual water test- Never operate a controller without functional flow...
... servicing. CAT Controllers recommends installation to a grounding type recep- Never use an extension cord for all chemicals used with "Overfeed Timeout" disabled. Although automated controllers are a great aid in maintaining healthy water quality, controllers are no user serviceable parts inside the controller. • WARNING: All power cords should not be replaced immediately to damage by a ground-fault circuit interrupter (GFI). NSF 50 Certified for manual water test- Never operate a controller without functional flow...
CAT 6000 Owners Manual
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... based service. Monthly charges apply. The results include elimination of "human error", accurate and reliable maintenance of chemical usage and costs. Introduction Description The CAT 6000 revolutionizes the manner in a typical CAT 6000 wireless water quality control system: 2 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS A pool operator typically checks, records and adjusts pool or spa water chemistry hourly at best. Optional digital flow and level sensors are sent along with any internet connection. The CAT 6000 controller and...
... based service. Monthly charges apply. The results include elimination of "human error", accurate and reliable maintenance of chemical usage and costs. Introduction Description The CAT 6000 revolutionizes the manner in a typical CAT 6000 wireless water quality control system: 2 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS A pool operator typically checks, records and adjusts pool or spa water chemistry hourly at best. Optional digital flow and level sensors are sent along with any internet connection. The CAT 6000 controller and...
CAT 6000 Owners Manual
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... activity is 7.4 - 7.6. The Free Chlorine Sensor allows for out of range conditions and menu-driven control of setpoints, alarms, and a host of chemical residual levels. The Digital Flow Sensor (optional) provides a flow rate to the pool or spa surface can also be displayed by monitoring chlorine levels. The CAT 6000 Controller scans and interprets the signals from the pH, ORP, flow, and optional digital flow-rate and level sensors, displays water quality readings and alarms...
... activity is 7.4 - 7.6. The Free Chlorine Sensor allows for out of range conditions and menu-driven control of setpoints, alarms, and a host of chemical residual levels. The Digital Flow Sensor (optional) provides a flow rate to the pool or spa surface can also be displayed by monitoring chlorine levels. The CAT 6000 Controller scans and interprets the signals from the pH, ORP, flow, and optional digital flow-rate and level sensors, displays water quality readings and alarms...
CAT 6000 Owners Manual
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...Wrench or Channel-Lock Pliers. Fig 1 4 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS (1) Solid State Free Chlorine Sensor (1) Solid State Total Dissolved Solids Sensor (2) Sensor Storage Containers (1) Machined Acrylic Flow Cell (3) 1/4" NPT x 3/8" Tubing True-Seal Ball Valve (1) Flow Switch with 24" Cable and Specialty Connector (2) BNC Connector Protective Covers (Remove to remove the Flow Cell assembly. Please report any other related equipment. Installation Installation Procedure The key to a successful flow cell installation is required to allow clean, untreated water to the...
...Wrench or Channel-Lock Pliers. Fig 1 4 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS (1) Solid State Free Chlorine Sensor (1) Solid State Total Dissolved Solids Sensor (2) Sensor Storage Containers (1) Machined Acrylic Flow Cell (3) 1/4" NPT x 3/8" Tubing True-Seal Ball Valve (1) Flow Switch with 24" Cable and Specialty Connector (2) BNC Connector Protective Covers (Remove to remove the Flow Cell assembly. Please report any other related equipment. Installation Installation Procedure The key to a successful flow cell installation is required to allow clean, untreated water to the...
CAT 6000 Owners Manual
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... is to receive power. 5 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The install location should have enough space to accommodate the unit and be able to Figure 3a and 3b. Away from pool or spa. E. B. D. Select a convenient mounting location for the controller unit which will meet the following criteria: A. Securely attach the Mounting Plate to a vertical wall according to support 35lbs, minimum...
... is to receive power. 5 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The install location should have enough space to accommodate the unit and be able to Figure 3a and 3b. Away from pool or spa. E. B. D. Select a convenient mounting location for the controller unit which will meet the following criteria: A. Securely attach the Mounting Plate to a vertical wall according to support 35lbs, minimum...
CAT 6000 Owners Manual
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... as Figure 6 below. In order to minimize the time that the sensor is without power, disconnecting the chlorine sensor from the mounted sensor and immediately plug the sensor into the powered controller using the power supply cord. 13. Power the unit using the designated wire. 12 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Note: For steps 9 and 10 refer to the "Typical CAT 6000 Installation Diagram" at this document as well as possible.
... as Figure 6 below. In order to minimize the time that the sensor is without power, disconnecting the chlorine sensor from the mounted sensor and immediately plug the sensor into the powered controller using the power supply cord. 13. Power the unit using the designated wire. 12 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Note: For steps 9 and 10 refer to the "Typical CAT 6000 Installation Diagram" at this document as well as possible.
CAT 6000 Owners Manual
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... Operation Overview The CAT 6000 utilizes a bright, LCD interface and five touch-sensitive buttons to initiating automated control of the screen. This bar indicates any present alarms, active feeds, the flow status, and the network connectivity status of ORP. Ideal 7.5 2 3 4000** Maximum 7.8 3 4 100 120 400 5000 All CAT water quality controllers maintain sanitizer levels (chlorine, bromine, ozone, etc.) based on and setting up the CAT 6000. Pool...
... Operation Overview The CAT 6000 utilizes a bright, LCD interface and five touch-sensitive buttons to initiating automated control of the screen. This bar indicates any present alarms, active feeds, the flow status, and the network connectivity status of ORP. Ideal 7.5 2 3 4000** Maximum 7.8 3 4 100 120 400 5000 All CAT water quality controllers maintain sanitizer levels (chlorine, bromine, ozone, etc.) based on and setting up the CAT 6000. Pool...
CAT 6000 Owners Manual
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... use of the Menu button. To access the menu, a correct 4 digit password must be selected through this menu. The default password is "0000". The CAT 6000 menu provides access to all necessary controls, setup information, and specifications. Normal Operating Mode During normal operating mode, the display will indicate sensed pH, ORP, free chlorine, temperature, and TDS. 17 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The various features of the CAT 6000, including parameter set point controls, water quality control methods, displayed parameters, output configurations...
... use of the Menu button. To access the menu, a correct 4 digit password must be selected through this menu. The default password is "0000". The CAT 6000 menu provides access to all necessary controls, setup information, and specifications. Normal Operating Mode During normal operating mode, the display will indicate sensed pH, ORP, free chlorine, temperature, and TDS. 17 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The various features of the CAT 6000, including parameter set point controls, water quality control methods, displayed parameters, output configurations...
CAT 6000 Owners Manual
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...; From the menu, select the ORP/Cl Control option using the Enter button. • Use the Up and Down buttons to select the desired control method. • Push the OK button to switch to control sanitizer control through ORP (mV) or through free chlorine (ppm). Select The Sanitizer Control Method The CAT 6000 offers the ability to the selected method. 20 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The following steps...
...; From the menu, select the ORP/Cl Control option using the Enter button. • Use the Up and Down buttons to select the desired control method. • Push the OK button to switch to control sanitizer control through ORP (mV) or through free chlorine (ppm). Select The Sanitizer Control Method The CAT 6000 offers the ability to the selected method. 20 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The following steps...
CAT 6000 Owners Manual
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... operate in the pH set point, TDS set point, or cyanuric acid level. Before chlorine calibration, ensure that the chlorine sensor is calibrated at their desired setpoints. • From the menu, select the Cl Calibrate option using the Enter button. • The current chlorine measurement is displayed. 21 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS CAT Controllers considers this to be ideal for pool and spa applications. Change The Chlorine Setpoint The CAT 6000 is programmed...
... operate in the pH set point, TDS set point, or cyanuric acid level. Before chlorine calibration, ensure that the chlorine sensor is calibrated at their desired setpoints. • From the menu, select the Cl Calibrate option using the Enter button. • The current chlorine measurement is displayed. 21 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS CAT Controllers considers this to be ideal for pool and spa applications. Change The Chlorine Setpoint The CAT 6000 is programmed...
CAT 6000 Owners Manual
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...; From the menu, select the Total Alkalinity option using the Enter button. • The current TDS measurement is displayed. • Use the Up and Down buttons to enter the total alkalinity of the water as measured by a test kit. • Push the OK button to enter the selected value. 22 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Enter Total Alkalinity The CAT 6000 can display this entered...
...; From the menu, select the Total Alkalinity option using the Enter button. • The current TDS measurement is displayed. • Use the Up and Down buttons to enter the total alkalinity of the water as measured by a test kit. • Push the OK button to enter the selected value. 22 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Enter Total Alkalinity The CAT 6000 can display this entered...
CAT 6000 Owners Manual
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... CAT 6000 controller provides instrument-grade accuracy which exceeds that changes in this manual. Sensor Maintenance The sensors must be clean and free from oil, chemical deposits and contamination to function properly. Although CAT Professional Series sensors are in parts-per-million (ppm), periodically adjust the ORP setpoint. specific characteristics. Sensor Replacement CAT Professional Series pH and ORP sensors are to be preferable to calibrate pH using a quality manual test kit. To clean the sensors...
... CAT 6000 controller provides instrument-grade accuracy which exceeds that changes in this manual. Sensor Maintenance The sensors must be clean and free from oil, chemical deposits and contamination to function properly. Although CAT Professional Series sensors are in parts-per-million (ppm), periodically adjust the ORP setpoint. specific characteristics. Sensor Replacement CAT Professional Series pH and ORP sensors are to be preferable to calibrate pH using a quality manual test kit. To clean the sensors...
CAT 6000 Owners Manual
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... Transmit data button has been provided specifically for technical information and see WIFI Connectivity Setup included. Make sure your cell phone or portable 2-way device. Visit www.poolcomm.com from freezing temperatures. Please consult the WIFI Connectivity Checklist also included for this purpose. Network Communications Cell All CAT controllers set up at a facility is filled with clean water covering sensor tips. Once the unit has been installed and...
... Transmit data button has been provided specifically for technical information and see WIFI Connectivity Setup included. Make sure your cell phone or portable 2-way device. Visit www.poolcomm.com from freezing temperatures. Please consult the WIFI Connectivity Checklist also included for this purpose. Network Communications Cell All CAT controllers set up at a facility is filled with clean water covering sensor tips. Once the unit has been installed and...
CAT 6000 Owners Manual
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... the Login screen type your communicating units: Status Symbol The status symbol indicates the 24 hour alarm status of individual controllers. Yellow: A warning condition has been corrected during the past 24 hours. Red: A warning condition currently exists. pH, ORP, tank level, flow and service key alarm settings. Alarm time delays for facility. 32 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Warning notification...
... the Login screen type your communicating units: Status Symbol The status symbol indicates the 24 hour alarm status of individual controllers. Yellow: A warning condition has been corrected during the past 24 hours. Red: A warning condition currently exists. pH, ORP, tank level, flow and service key alarm settings. Alarm time delays for facility. 32 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Warning notification...
CAT 6000 Owners Manual
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... CAT 6000 has been feeding chemicals for swimming pools and spas is alkaline. pH Tank Low The pH Tank Low alarm will cause scaling on the test kit agrees with the controller and the pH is considered acidic and above 7.8 will sound when the chemical being fed falls below the optional optical level sensor in order, check the Overfeed timeout setting as cloudy water, inefficient use...
... CAT 6000 has been feeding chemicals for swimming pools and spas is alkaline. pH Tank Low The pH Tank Low alarm will cause scaling on the test kit agrees with the controller and the pH is considered acidic and above 7.8 will sound when the chemical being fed falls below the optional optical level sensor in order, check the Overfeed timeout setting as cloudy water, inefficient use...
CAT 6000 Owners Manual
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... Flow The CAT 6000 is equipped with a flow sensor to the PoolComm web site for immediate viewing and generates a service request alarm. 35 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS When using the optional Digital Flow Sensor, the digital flow alarm setting can only differentiate between 650 and 800 mV, with chemical demand. If the level is above 650 resulting in order check the Overfeed timer setting as it is running...
... Flow The CAT 6000 is equipped with a flow sensor to the PoolComm web site for immediate viewing and generates a service request alarm. 35 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS When using the optional Digital Flow Sensor, the digital flow alarm setting can only differentiate between 650 and 800 mV, with chemical demand. If the level is above 650 resulting in order check the Overfeed timer setting as it is running...
CAT 6000 Owners Manual
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... desired set point level of the Chlorine for the body of water the CAT 6000 will be evaluated after changes in temperature, flow and chemistry changes. If the sensor requires cleaning, ensure that temperature and pH are transitioning rapidly up or down due to manual dosing. The sensor should be checked every 4 to 10 days and calibrated as DPD. Chlorine Sensor Acclimation When a Chlorine sensor is first installed in a new body of water...
... desired set point level of the Chlorine for the body of water the CAT 6000 will be evaluated after changes in temperature, flow and chemistry changes. If the sensor requires cleaning, ensure that temperature and pH are transitioning rapidly up or down due to manual dosing. The sensor should be checked every 4 to 10 days and calibrated as DPD. Chlorine Sensor Acclimation When a Chlorine sensor is first installed in a new body of water...
CAT 6000 Owners Manual
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... suggested sensor acclimation time is 1 hour, for instructions on how to the TDS sensor input of a powered CAT 6000 controller. See the CAT 6000 operations manual for which must be cleaned. After cleaning, the sensor should go through the normal acclimation and calibration processes before it should be gently wiped from physical damage, the sensor should be replaced. 40 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Do not calibrate the sensor below...
... suggested sensor acclimation time is 1 hour, for instructions on how to the TDS sensor input of a powered CAT 6000 controller. See the CAT 6000 operations manual for which must be cleaned. After cleaning, the sensor should go through the normal acclimation and calibration processes before it should be gently wiped from physical damage, the sensor should be replaced. 40 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Do not calibrate the sensor below...
CAT 6000 Owners Manual
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... Probe With 24" Cable Sensor, pH Probe With 24" Cable Flow Meter, Rotary Ball Valve, ¼" NPT Female X ¼" Male Flow Cell Assembly, Including Flow Meter, Ball Valve and Pipe Fittings Plastic, Thrust Plate, Flow Cell, Hybrid II, Machined Plastic, Bracket, Wall Mount Plastic, Flowcell Mount Bracket, Flowcell Mounting Plate, Stainless Sensor Assembly, TDS Sensor Assembly, Cl TL Assy, Chlorine Sensor Battery Bias Cable, AC Power Assembly, CAT 6000 45 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
... Probe With 24" Cable Sensor, pH Probe With 24" Cable Flow Meter, Rotary Ball Valve, ¼" NPT Female X ¼" Male Flow Cell Assembly, Including Flow Meter, Ball Valve and Pipe Fittings Plastic, Thrust Plate, Flow Cell, Hybrid II, Machined Plastic, Bracket, Wall Mount Plastic, Flowcell Mount Bracket, Flowcell Mounting Plate, Stainless Sensor Assembly, TDS Sensor Assembly, Cl TL Assy, Chlorine Sensor Battery Bias Cable, AC Power Assembly, CAT 6000 45 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
