CAT 2000
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CAT 2000 AUTOMATED CONTROLLER OWNER'S MANUAL INSTALLATION OPERATION MAINTENANCE SPECIFICATIONS
CAT 2000 AUTOMATED CONTROLLER OWNER'S MANUAL INSTALLATION OPERATION MAINTENANCE SPECIFICATIONS
CAT 2000
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...void the warranty and create unnecessary hazards. For the purposes of this entire manual, compare package contents with your state or local health department regulations. Physically, installation of a CAT controller is located below water level, additionally adjust all valves required to be...down-time. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Properly preparing for performing and recording manual water testing in conformance with the parts list, and gather all recirculating pumps, heaters, etc. need to eliminate pressure from the CAT 2000 line of automated controllers should ...
...void the warranty and create unnecessary hazards. For the purposes of this entire manual, compare package contents with your state or local health department regulations. Physically, installation of a CAT controller is located below water level, additionally adjust all valves required to be...down-time. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Properly preparing for performing and recording manual water testing in conformance with the parts list, and gather all recirculating pumps, heaters, etc. need to eliminate pressure from the CAT 2000 line of automated controllers should ...
CAT 2000
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The following graph (Illustration 1.) compares typical chlorine levels when chemistry is adjusted manually versus automatically with Health Department chemistry standards, reduced burden on a basis proportional to the demand. CAT AUTOMATED CONTROL CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The CAT 2000 continuously monitors pH and sanitizer activity, constantly adjusting the feeding of chemicals on operating staff, and...
The following graph (Illustration 1.) compares typical chlorine levels when chemistry is adjusted manually versus automatically with Health Department chemistry standards, reduced burden on a basis proportional to the demand. CAT AUTOMATED CONTROL CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The CAT 2000 continuously monitors pH and sanitizer activity, constantly adjusting the feeding of chemicals on operating staff, and...
CAT 2000
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... above 7.6 (too alkaline), sanitizer activity is 7.4 - 7.6. The CAT 2000 controller is detected. The Flow Cell provides a convenient location for mounting the pH, ORP and Flow Sensor while ensuring ideal hydraulic conditions to manually feed or disable feeding for out of the water. The unit incorporates... audible and visual safeguard alarms for either channel. The CAT 2000 controller unit also features an internal micro-computer for pH, ...
... above 7.6 (too alkaline), sanitizer activity is 7.4 - 7.6. The CAT 2000 controller is detected. The Flow Cell provides a convenient location for mounting the pH, ORP and Flow Sensor while ensuring ideal hydraulic conditions to manually feed or disable feeding for out of the water. The unit incorporates... audible and visual safeguard alarms for either channel. The CAT 2000 controller unit also features an internal micro-computer for pH, ...
CAT 2000
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...a grounding type receptacle protected by a ground-fault circuit interrupter (GFI). WARNING - CAT Controllers recommends installation to a dedicated GFI circuit breaker performed by moving objects. Installation requires...electric shock. Connect controller only to installation. 2. Other than the fuses, there are not a substitute for manual water testing with Health Department requirements. Any person using, adjusting, or monitoring the controller must be inspected ...installed where it is contained throughout this manual. 8. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC.
...a grounding type receptacle protected by a ground-fault circuit interrupter (GFI). WARNING - CAT Controllers recommends installation to a dedicated GFI circuit breaker performed by moving objects. Installation requires...electric shock. Connect controller only to installation. 2. Other than the fuses, there are not a substitute for manual water testing with Health Department requirements. Any person using, adjusting, or monitoring the controller must be inspected ...installed where it is contained throughout this manual. 8. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC.
CAT 2000
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Do not use a razor or sharp instrument to Connect Sensors) (2) Sensor Storage Containers (1) CAT 2000 Owner's Manual The CAT 2000 Pro-Pack includes the following additional items: (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Machined Acrylic Flow Cell assembled with:... installation, please confirm that items listed above have been included. Enclosed in the packaging you should find all of the following: (1) CAT 2000 Water Chemistry Controller (1) Professional Series pH Sensor with 24" Cable and BNC Connector (1) Professional Series ORP Sensor with 24" Cable and...
Do not use a razor or sharp instrument to Connect Sensors) (2) Sensor Storage Containers (1) CAT 2000 Owner's Manual The CAT 2000 Pro-Pack includes the following additional items: (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Machined Acrylic Flow Cell assembled with:... installation, please confirm that items listed above have been included. Enclosed in the packaging you should find all of the following: (1) CAT 2000 Water Chemistry Controller (1) Professional Series pH Sensor with 24" Cable and BNC Connector (1) Professional Series ORP Sensor with 24" Cable and...
CAT 2000
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...CAT Flowcell and Rotary Flow Sensor for plumbing with flexible tubing and Tru-seal connectors. GFI protected power source available. D. Install two tee fittings to Illustration 3 for the controller unit which will meet the following criteria: A. CONTENTS COPYRIGHT 2010 HAYWARD...the incoming suction line to maximize sensor life, convenient sample port for manual water tests, integrated mounting of a bypass line should only be ...-line filter (optional) immediately downstream from in Illustration 3. 9. The CAT Flowcell provides a controlled flow to the pump and the return line upstream...
...CAT Flowcell and Rotary Flow Sensor for plumbing with flexible tubing and Tru-seal connectors. GFI protected power source available. D. Install two tee fittings to Illustration 3 for the controller unit which will meet the following criteria: A. CONTENTS COPYRIGHT 2010 HAYWARD...the incoming suction line to maximize sensor life, convenient sample port for manual water tests, integrated mounting of a bypass line should only be ...-line filter (optional) immediately downstream from in Illustration 3. 9. The CAT Flowcell provides a controlled flow to the pump and the return line upstream...
CAT 2000
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...Button (#1) for controller unit button designations. To match manual water testing results or compensate for base feed. Press the pH Setpoint Adjustment Button (#4) twice, illuminating the green "CALIBRATE" LED. 2. Selecting Acid or Base Feed The CAT 2000 is activated). Press the Enter key to automatically maintain... at your facility causes the pH to decrease you are far more accurate than those obtained from the CAT 2000 are ready to set the CAT 2000 to set your manual pH test reading. 3. Calibrating pH Readings from most liquid test standards. Scroll to pFD and press the...
...Button (#1) for controller unit button designations. To match manual water testing results or compensate for base feed. Press the pH Setpoint Adjustment Button (#4) twice, illuminating the green "CALIBRATE" LED. 2. Selecting Acid or Base Feed The CAT 2000 is activated). Press the Enter key to automatically maintain... at your facility causes the pH to decrease you are far more accurate than those obtained from the CAT 2000 are ready to set the CAT 2000 to set your manual pH test reading. 3. Calibrating pH Readings from most liquid test standards. Scroll to pFD and press the...
CAT 2000
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...changed to maintain a desired sanitizer level by the controller. 3. The controller will operate continuously for safe drinking water. Manually Activating pH Feed To manually enable the pH chemical feeder press the pH Channel Mode Selection Button (#5) until the green "SET" LED is ..." LED is illuminated. 2. Changing the ORP Setpoint The CAT 2000 is the generally accepted world standard for 30 minutes, and then automatically revert to "Auto" to prevent accidental over-feeding. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. This is preset from the factory to maintain...
...changed to maintain a desired sanitizer level by the controller. 3. The controller will operate continuously for safe drinking water. Manually Activating pH Feed To manually enable the pH chemical feeder press the pH Channel Mode Selection Button (#5) until the green "SET" LED is ..." LED is illuminated. 2. Changing the ORP Setpoint The CAT 2000 is the generally accepted world standard for 30 minutes, and then automatically revert to "Auto" to prevent accidental over-feeding. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. This is preset from the factory to maintain...
CAT 2000
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... operation of the pH chemical feeder press the ORP Channel Mode Selection Button (#9) until the green "MANUAL" LED is illuminated. About Proportional Feed The CAT 2000 features an advanced proportional feed algorithm which constantly analyzes demand for approximately ten seconds. This feature is ... water chemistry in proportion to enter selections, the chemical feeding cycle will not be interrupted for approximately ten seconds. Manually Disabling ORP Feed To manually prevent operation of the pH chemical feeder press the pH Channel Mode Selection Button (#5) until the red "OFF" LED...
... operation of the pH chemical feeder press the ORP Channel Mode Selection Button (#9) until the green "MANUAL" LED is illuminated. About Proportional Feed The CAT 2000 features an advanced proportional feed algorithm which constantly analyzes demand for approximately ten seconds. This feature is ... water chemistry in proportion to enter selections, the chemical feeding cycle will not be interrupted for approximately ten seconds. Manually Disabling ORP Feed To manually prevent operation of the pH chemical feeder press the pH Channel Mode Selection Button (#5) until the red "OFF" LED...
CAT 2000
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CAT 2000 SWITCH AND KEYPAD FUNCTIONS BUTTON DESIGNATION DESCRIPTION POWER Controller Unit Power Switch 1 Hidden Button (Located Behind "pH" Text) 2 pH Channel Increase Button 3 ... Decrease Button 8 ORP Channel Setpoint Adjustment Button 9 ORP Channel Mode Selection Button CAT 2000 pH/ORP AUTOMATED CONTROLLER FEED p1H ALARM 2 3 SETPOINT ADJUSTMENT 4 SET CALIBRATE ORP FEED ALARM 6 7 SETPOINT ADJUSTMENT 8 SET pH FEED MODE 5 AUTO OFF MANUAL ORP FEED MODE AUTO OFF MANUAL 9 CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ALL RIGHTS RESERVED ILLUSTRATION 4.
CAT 2000 SWITCH AND KEYPAD FUNCTIONS BUTTON DESIGNATION DESCRIPTION POWER Controller Unit Power Switch 1 Hidden Button (Located Behind "pH" Text) 2 pH Channel Increase Button 3 ... Decrease Button 8 ORP Channel Setpoint Adjustment Button 9 ORP Channel Mode Selection Button CAT 2000 pH/ORP AUTOMATED CONTROLLER FEED p1H ALARM 2 3 SETPOINT ADJUSTMENT 4 SET CALIBRATE ORP FEED ALARM 6 7 SETPOINT ADJUSTMENT 8 SET pH FEED MODE 5 AUTO OFF MANUAL ORP FEED MODE AUTO OFF MANUAL 9 CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ALL RIGHTS RESERVED ILLUSTRATION 4.
CAT 2000
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... button is placed into an overfeed alarm condition which the pH feed output is on for only a portion of the proportional feed cycle in the manual feed state. The pH feed output will remain activated as long as a pH feed condition is 6.8 pH. The alarm will resume automatically when the measured...button to return the pH channel to select a value between 6.0 and 9.0 pH. When any other selection is made, an overfeed limit timer is powered off , manual or automatic feed mode. Sets the low alarm point for an unlimited amount of time greater than this limit, the pH channel is turned off...
... button is placed into an overfeed alarm condition which the pH feed output is on for only a portion of the proportional feed cycle in the manual feed state. The pH feed output will remain activated as long as a pH feed condition is 6.8 pH. The alarm will resume automatically when the measured...button to return the pH channel to select a value between 6.0 and 9.0 pH. When any other selection is made, an overfeed limit timer is powered off , manual or automatic feed mode. Sets the low alarm point for an unlimited amount of time greater than this limit, the pH channel is turned off...
CAT 2000
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...has been turned on . After the ORP feed channel is placed into an overfeed alarm condition which the ORP feed output is turned off , manual or automatic feed mode. Press the ORP Feed Mode button to return the ORP channel to 20, 30, 40, and 50 seconds of ...60 second proportional feed cycle. On On (Default). If ORP Proportional Feed: On has been selected, the ORP feed output must be manually reset. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The alarm will also be disabled. When any other selection is made, an overfeed limit timer is activated based on...
...has been turned on . After the ORP feed channel is placed into an overfeed alarm condition which the ORP feed output is turned off , manual or automatic feed mode. Press the ORP Feed Mode button to return the ORP channel to 20, 30, 40, and 50 seconds of ...60 second proportional feed cycle. On On (Default). If ORP Proportional Feed: On has been selected, the ORP feed output must be manually reset. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The alarm will also be disabled. When any other selection is made, an overfeed limit timer is activated based on...
CAT 2000
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... the measured ORP value returns to within the non-alarm range. 900 Use the UP and DOWN buttons to place the ORP channel in the manual feed state. When the measured ORP value is greater than this limit, the audible alarm will be activated and the ORP feed output will be...
... the measured ORP value returns to within the non-alarm range. 900 Use the UP and DOWN buttons to place the ORP channel in the manual feed state. When the measured ORP value is greater than this limit, the audible alarm will be activated and the ORP feed output will be...
CAT 2000
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... are activated during power-on the front panel. pH Calibrate Mode Indicator (#5) This green LED is illuminated whenever the controller is manually disabled. pH Manual Off Indicator (#7) This red LED is illuminated when pH feeding is in the pH setpoint adjustment mode. Pressing the pH Setpoint... of the pH display is allowed only when this red indicator is accompanied by an audible alarm and indicates that for enhanced viewing the CAT 2000 features a "dead-front" display panel, so only illuminated indicators will be displayed. pH Feed Indicator (#1) This green LED is illuminated ...
... are activated during power-on the front panel. pH Calibrate Mode Indicator (#5) This green LED is illuminated whenever the controller is manually disabled. pH Manual Off Indicator (#7) This red LED is illuminated when pH feeding is in the pH setpoint adjustment mode. Pressing the pH Setpoint... of the pH display is allowed only when this red indicator is accompanied by an audible alarm and indicates that for enhanced viewing the CAT 2000 features a "dead-front" display panel, so only illuminated indicators will be displayed. pH Feed Indicator (#1) This green LED is illuminated ...
CAT 2000
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... and indicates that an adequate supply sanitizer is available. ORP Manual Off Indicator (#14) This red LED is illuminated when ORP feeding is manually activated. ORP Manual On Indicator (#15) This green LED is illuminated when pH feeding is manually disabled. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ORP Automatic Control Indicator (#13) This green LED...
... and indicates that an adequate supply sanitizer is available. ORP Manual Off Indicator (#14) This red LED is illuminated when ORP feeding is manually activated. ORP Manual On Indicator (#15) This green LED is illuminated when pH feeding is manually disabled. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ORP Automatic Control Indicator (#13) This green LED...
CAT 2000
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... DIGITAL DISPLAY ORP INDICATOR/SETPOINT GREEN LED ORP SETPOINT ADJUSTMENT MODE INDICATOR GREEN LED AUTOMATIC ORP CONTROL INDICATOR RED LED ORP FEED MANUALLY DISABLED GREEN LED ORP FEED MANUALLY ACTIVATED CAT 2000 1 FEED pH 2 ALARM pH/ORP AUTOMATED CONTROLLER 9 FEED ORP 10 ALARM 3 11 SETPOINT ADJUSTMENT 4 SET 5 CALIBRATE SETPOINT ADJUSTMENT 12 SET pH FEED...
... DIGITAL DISPLAY ORP INDICATOR/SETPOINT GREEN LED ORP SETPOINT ADJUSTMENT MODE INDICATOR GREEN LED AUTOMATIC ORP CONTROL INDICATOR RED LED ORP FEED MANUALLY DISABLED GREEN LED ORP FEED MANUALLY ACTIVATED CAT 2000 1 FEED pH 2 ALARM pH/ORP AUTOMATED CONTROLLER 9 FEED ORP 10 ALARM 3 11 SETPOINT ADJUSTMENT 4 SET 5 CALIBRATE SETPOINT ADJUSTMENT 12 SET pH FEED...
CAT 2000
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...tooth brush and regular tooth paste. Drying will all affect the primary sanitizer residual level relative to calibrate pH using a quality manual test kit. WATER MAINTENANCE Always test and record water chemistry readings in pH, cyanuric acid concentration, total dissolved solids, and...kits. Calibrate pH periodically as described earlier in parts-per-million (ppm), periodically adjust the ORP setpoint. MAINTENANCE CAT 2000 CONTROLLER The CAT 2000 controller unit is important to maintain total alkalinity on bather load and other facilityspecific characteristics. It is important to ...
...tooth brush and regular tooth paste. Drying will all affect the primary sanitizer residual level relative to calibrate pH using a quality manual test kit. WATER MAINTENANCE Always test and record water chemistry readings in pH, cyanuric acid concentration, total dissolved solids, and...kits. Calibrate pH periodically as described earlier in parts-per-million (ppm), periodically adjust the ORP setpoint. MAINTENANCE CAT 2000 CONTROLLER The CAT 2000 controller unit is important to maintain total alkalinity on bather load and other facilityspecific characteristics. It is important to ...
CAT 2000
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pH ORP 0.1 pH 5.0 mV pH Feed ORP Feed pH Selection pH Mode ORP Mode Auto/Off/Manual Auto/Off/Manual Acid/Base Auto/Set/Calibrate Auto/Set pH & ORP Controller Unit Required Optional Audible & Visual Alarms Diagnostic Self Test Flow ... 4 Amp / 240 VAC 1 Amp / Dry Contact 1 Amp / Dry Contact RS232 Computer Interface Cable Thermal Printer Three-Year Professional Series Sensors CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ALL RIGHTS RESERVED SECTION 13. Display Range: Setpoint Range: Default Settings: Calibration Range: Control Accuracy: Mode Selections: Safety Systems: pH & ORP ...
pH ORP 0.1 pH 5.0 mV pH Feed ORP Feed pH Selection pH Mode ORP Mode Auto/Off/Manual Auto/Off/Manual Acid/Base Auto/Set/Calibrate Auto/Set pH & ORP Controller Unit Required Optional Audible & Visual Alarms Diagnostic Self Test Flow ... 4 Amp / 240 VAC 1 Amp / Dry Contact 1 Amp / Dry Contact RS232 Computer Interface Cable Thermal Printer Three-Year Professional Series Sensors CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ALL RIGHTS RESERVED SECTION 13. Display Range: Setpoint Range: Default Settings: Calibration Range: Control Accuracy: Mode Selections: Safety Systems: pH & ORP ...