CAT 2000
Page 2
...As is located below water level, additionally adjust all valves required to eliminate pressure from the CAT 2000 line of the pool or spa to be fed without a flow sensor, power interlock, or other means of ensuring that the installer is no more challenging...answer any filtration system component, all tools required before beginning installation. All CAT controllers incorporate state of the controller. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Physically, installation of a CAT controller is familiar with your purchase and welcome to perform the installation. Properly...
...As is located below water level, additionally adjust all valves required to eliminate pressure from the CAT 2000 line of the pool or spa to be fed without a flow sensor, power interlock, or other means of ensuring that the installer is no more challenging...answer any filtration system component, all tools required before beginning installation. All CAT controllers incorporate state of the controller. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Physically, installation of a CAT controller is familiar with your purchase and welcome to perform the installation. Properly...
CAT 2000
Page 5
..., and mode selections to the controller indicating the oxidation-reduction potential (redox) of flow across the pH and ORP sensors and signals the controller to maintain ORP at 650 millivolts. The CAT 2000 controller is an actual measure of sanitizer activity (chlorine, bromine, ozone, etc.)... and bacteriological water quality rather than an expression of equipment, and damage to maintain setpoint pH and ORP levels. The Flow Sensor (required) monitors the rate...
..., and mode selections to the controller indicating the oxidation-reduction potential (redox) of flow across the pH and ORP sensors and signals the controller to maintain ORP at 650 millivolts. The CAT 2000 controller is an actual measure of sanitizer activity (chlorine, bromine, ozone, etc.)... and bacteriological water quality rather than an expression of equipment, and damage to maintain setpoint pH and ORP levels. The Flow Sensor (required) monitors the rate...
CAT 2000
Page 6
...breaker performed by a ground-fault circuit interrupter (GFI). CAT Controllers recommends installation to the public. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. WARNING - WARNING - WARNING - WARNING... - Always take and record manual water chemistry readings in conformance with the controller. 10. Read complete instructions prior to a grounding type receptacle protected by a licensed electrician. 3. All power cords should not be inspected frequently. Never operate a controller without functional flow...
...breaker performed by a ground-fault circuit interrupter (GFI). CAT Controllers recommends installation to the public. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. WARNING - WARNING - WARNING - WARNING... - Always take and record manual water chemistry readings in conformance with the controller. 10. Read complete instructions prior to a grounding type receptacle protected by a licensed electrician. 3. All power cords should not be inspected frequently. Never operate a controller without functional flow...
CAT 2000
Page 7
... immediately to your new controller system carefully. Enclosed in the packaging you should find all of the following: (1) CAT 2000 Water Chemistry Controller (1) Professional Series pH Sensor with 24" Cable and BNC Connector (1) Professional Series ORP Sensor with... (2) Sensor Storage Containers (1) CAT 2000 Owner's Manual The CAT 2000 Pro-Pack includes the following additional items: (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Machined Acrylic Flow Cell assembled with: (3) 1/4" NPT x 3/8" Tubing Asahi Ball Valves (1) Rotary Flow Sensor with Cable and Specialty ...
... immediately to your new controller system carefully. Enclosed in the packaging you should find all of the following: (1) CAT 2000 Water Chemistry Controller (1) Professional Series pH Sensor with 24" Cable and BNC Connector (1) Professional Series ORP Sensor with... (2) Sensor Storage Containers (1) CAT 2000 Owner's Manual The CAT 2000 Pro-Pack includes the following additional items: (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Machined Acrylic Flow Cell assembled with: (3) 1/4" NPT x 3/8" Tubing Asahi Ball Valves (1) Rotary Flow Sensor with Cable and Specialty ...
CAT 2000
Page 8
... pressure. GFI protected power source available. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. INSTALLATION WITH FLOWCELL The following criteria: A. Drill and tap a 1/4" NPT port at a location subject to the influent flow cell port. 5. Thread sensors into the sample stream port. 7. We recommend using a CAT Flowcell and fittings to pool or spa operator. Away from...
... pressure. GFI protected power source available. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. INSTALLATION WITH FLOWCELL The following criteria: A. Drill and tap a 1/4" NPT port at a location subject to the influent flow cell port. 5. Thread sensors into the sample stream port. 7. We recommend using a CAT Flowcell and fittings to pool or spa operator. Away from...
CAT 2000
Page 9
... side of controller unit and store for any leaks. never cut or splice. 10. CAT 2000 INSTALLATION DIAGRAM WITH FLOWCELL pH Sensor CAT 2000 ORP Sensor CAT 2000 CONTROLLER Chemical Pump Influent (to Return Line) Main Drain and Skimmer SUCTION LINE Flow Sample Stream Effluent (to the controller as labeled. Check all electrical and mechanical connections. Connect...
... side of controller unit and store for any leaks. never cut or splice. 10. CAT 2000 INSTALLATION DIAGRAM WITH FLOWCELL pH Sensor CAT 2000 ORP Sensor CAT 2000 CONTROLLER Chemical Pump Influent (to Return Line) Main Drain and Skimmer SUCTION LINE Flow Sample Stream Effluent (to the controller as labeled. Check all electrical and mechanical connections. Connect...
CAT 2000
Page 10
Located a minimum of a CAT Flowcell and Rotary Flow Sensor for a typical bypass diagram. 1. D. Securely mount the CAT 2000 controller on bypass inlet and effluent immediately adjacent to pool or spa operator. Install one "reducing tee" or "saddle tee"... performed by experienced technicians familiar with the procedures for plumbing with flexible tubing and Tru-seal connectors. C. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Install Rotary Flow Sensor in bypass line as shown in Illustration 3. Install two tee fittings to maximize sensor life, convenient sample port for...
Located a minimum of a CAT Flowcell and Rotary Flow Sensor for a typical bypass diagram. 1. D. Securely mount the CAT 2000 controller on bypass inlet and effluent immediately adjacent to pool or spa operator. Install one "reducing tee" or "saddle tee"... performed by experienced technicians familiar with the procedures for plumbing with flexible tubing and Tru-seal connectors. C. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Install Rotary Flow Sensor in bypass line as shown in Illustration 3. Install two tee fittings to maximize sensor life, convenient sample port for...
CAT 2000
Page 11
... unit. 12. Connect chemical feeders to seal threads. 13. CAT 2000 INSTALLATION DIAGRAM WITH BYPASS LINE CAT 2000 CAT 2000 CONTROLLER Chemical Pump pH Sensor Sensor Adaptor ORP Sensor Sensor Adaptor Chemical Pump CAT CO2 or pH Control Solenoid Flow Cell / Flow Sensor Bypass Line (Plumbed On-Site) Flow Flow Flow Sensor Flow Flow WASTE or Erosion Feeder Solenoid Main Drain and Skimmer SUCTION...
... unit. 12. Connect chemical feeders to seal threads. 13. CAT 2000 INSTALLATION DIAGRAM WITH BYPASS LINE CAT 2000 CAT 2000 CONTROLLER Chemical Pump pH Sensor Sensor Adaptor ORP Sensor Sensor Adaptor Chemical Pump CAT CO2 or pH Control Solenoid Flow Cell / Flow Sensor Bypass Line (Plumbed On-Site) Flow Flow Flow Sensor Flow Flow WASTE or Erosion Feeder Solenoid Main Drain and Skimmer SUCTION...
CAT 2000
Page 17
... A Acid feed selected. Press the Up (#6) and Down (#7) arrow buttons to be routinely changed by the operator. Enhanced No-Flow Alarm The no-flow alarm displays the prompt on the LED displays, in addition to activating both channel Alarm indicators and sounding the audible alarm: no ...selection. Press the Enter Button (#8) to enter advanced setup mode. 2. Advanced (Dealer) Setup Options Beginning with the 2008 model year, the CAT 2000 controller incorporates an advanced programming menu and enhanced features. The pH feed mode is displayed on , the controller displays the pH feed mode ...
... A Acid feed selected. Press the Up (#6) and Down (#7) arrow buttons to be routinely changed by the operator. Enhanced No-Flow Alarm The no-flow alarm displays the prompt on the LED displays, in addition to activating both channel Alarm indicators and sounding the audible alarm: no ...selection. Press the Enter Button (#8) to enter advanced setup mode. 2. Advanced (Dealer) Setup Options Beginning with the 2008 model year, the CAT 2000 controller incorporates an advanced programming menu and enhanced features. The pH feed mode is displayed on , the controller displays the pH feed mode ...
CAT 2000
Page 26
... cyanuric acid concentration, total dissolved solids, and use of abrasives or harsh chemicals may also be clean and free from the flow cell. SENSOR MAINTENANCE The sensors must be used to ensure pH stability. Clean the reference junction (the white teflon ring at...dry completely. To maintain a consistent sanitizer residual in this manual. Never allow a pH or ORP sensor to ORP. MAINTENANCE CAT 2000 CONTROLLER The CAT 2000 controller unit is virtually maintenance free. Use of additional or alternative sanitizers will damage the reference junction and void the sensor warranty...
... cyanuric acid concentration, total dissolved solids, and use of abrasives or harsh chemicals may also be clean and free from the flow cell. SENSOR MAINTENANCE The sensors must be used to ensure pH stability. Clean the reference junction (the white teflon ring at...dry completely. To maintain a consistent sanitizer residual in this manual. Never allow a pH or ORP sensor to ORP. MAINTENANCE CAT 2000 CONTROLLER The CAT 2000 controller unit is virtually maintenance free. Use of additional or alternative sanitizers will damage the reference junction and void the sensor warranty...
CAT 2000
Page 27
... or longer. WINTERIZATION The sensors should be removed or stored for storage as outlined above and protected from freezing temperatures. The flow cell and poly tubing must be protected from freezing temperatures when not in the soaking caps provided if sensors are to freezing ...remove and properly store sensors in use. SENSOR STORAGE Exposure to atmospheric conditions will cause the sensor tips to storing or transporting the CAT 2000 controller unit. Store sensors in small glass or plastic containers with clean water covering sensor tips. If the storage containers have been...
... or longer. WINTERIZATION The sensors should be removed or stored for storage as outlined above and protected from freezing temperatures. The flow cell and poly tubing must be protected from freezing temperatures when not in the soaking caps provided if sensors are to freezing ...remove and properly store sensors in use. SENSOR STORAGE Exposure to atmospheric conditions will cause the sensor tips to storing or transporting the CAT 2000 controller unit. Store sensors in small glass or plastic containers with clean water covering sensor tips. If the storage containers have been...
CAT 2000
Page 28
TROUBLESHOOTING Each CAT 2000 controller is not activated as expected. 1. Most apparent malfunctions can be reversed. Check chemical feeders for proper operation. Both pH and ORP digital readouts display ... before leaving the factory. Make sure "auto" ORP feed mode is selected. 3. Check for your chemical feeding requirements. 2. Ensure that filtration system is functioning properly, flow is adequate, and water chemistry is properly set for damaged power cord or connector. pH chemical feeder is powered on the controller unit. 2. Make sure...
TROUBLESHOOTING Each CAT 2000 controller is not activated as expected. 1. Most apparent malfunctions can be reversed. Check chemical feeders for proper operation. Both pH and ORP digital readouts display ... before leaving the factory. Make sure "auto" ORP feed mode is selected. 3. Check for your chemical feeding requirements. 2. Ensure that filtration system is functioning properly, flow is adequate, and water chemistry is properly set for damaged power cord or connector. pH chemical feeder is powered on the controller unit. 2. Make sure...
CAT 2000
Page 30
... Acid/Base Auto/Set/Calibrate Auto/Set pH & ORP Controller Unit Required Optional Audible & Visual Alarms Diagnostic Self Test Flow Sensor Remote Alarm Casing Material Junction Type Wet End Connector Molded ABS Teflon Reference ½" NPT Shielded BNC 0-14 pH... 240 VAC 1 Amp / Dry Contact 1 Amp / Dry Contact RS232 Computer Interface Cable Thermal Printer Three-Year Professional Series Sensors CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Display Range: Setpoint Range: Default Settings: Calibration Range: Control Accuracy: Mode Selections: Safety Systems: pH & ORP Sensors: Sensor...
... Acid/Base Auto/Set/Calibrate Auto/Set pH & ORP Controller Unit Required Optional Audible & Visual Alarms Diagnostic Self Test Flow Sensor Remote Alarm Casing Material Junction Type Wet End Connector Molded ABS Teflon Reference ½" NPT Shielded BNC 0-14 pH... 240 VAC 1 Amp / Dry Contact 1 Amp / Dry Contact RS232 Computer Interface Cable Thermal Printer Three-Year Professional Series Sensors CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Display Range: Setpoint Range: Default Settings: Calibration Range: Control Accuracy: Mode Selections: Safety Systems: pH & ORP Sensors: Sensor...
CAT 2000
Page 31
WARRANTY LIMITED WARRANTY Hayward® warrants the CAT 2000 automated controller to be free of defects in any warranty claims should be defective upon examination. Liability under this warranty in material and ... during transportation, for consequential damage of whatever nature, for damage due to be defective upon examination. Hayward® makes no warranties, either expressed or implied, other than those stated above. Hayward® disclaims all flow sensors, fittings and accessories to handling, improper installation or operation, and for determining suitability for a...
WARRANTY LIMITED WARRANTY Hayward® warrants the CAT 2000 automated controller to be free of defects in any warranty claims should be defective upon examination. Liability under this warranty in material and ... during transportation, for consequential damage of whatever nature, for damage due to be defective upon examination. Hayward® makes no warranties, either expressed or implied, other than those stated above. Hayward® disclaims all flow sensors, fittings and accessories to handling, improper installation or operation, and for determining suitability for a...
