Owner Manual
Page 3
...and Dangers. The information contained in this Manual. Augusta, Georgia, USA 30906-3852 North America: Technical Assistance & Warranty PHONE: 1-800-774-3946 FAX: 1-800-448-8124 Service Parts PHONE: 1-888-GET-EZGO (1-888-...specifications. These are the original instructions as defined by E-Z-GO Division of this manual to products in this manual may be revised periodically by 2006/42/EC. reserves the right to incorporate engineering and design changes to become thoroughly familiar with this vehicle. OWNER'S GUIDE GASOLINE POWERED VEHICLE EXPRESS S6 EXPRESS L6 STARTING MODEL...
...and Dangers. The information contained in this Manual. Augusta, Georgia, USA 30906-3852 North America: Technical Assistance & Warranty PHONE: 1-800-774-3946 FAX: 1-800-448-8124 Service Parts PHONE: 1-888-GET-EZGO (1-888-...specifications. These are the original instructions as defined by E-Z-GO Division of this manual to products in this manual may be revised periodically by 2006/42/EC. reserves the right to incorporate engineering and design changes to become thoroughly familiar with this vehicle. OWNER'S GUIDE GASOLINE POWERED VEHICLE EXPRESS S6 EXPRESS L6 STARTING MODEL...
Owner Manual
Page 11
... than all of the warnings and instructions combined. The information contained in a golf course environment. E-Z-GO IS NOT LIABLE FOR ERRORS IN THIS MANUAL. E-Z-GO IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT RESULT FROM THE USE OF THE MATERIAL IN THIS MANUAL. These vehicles are capable of higher... and injury than the speed of other vehicles when used for a variety of tasks beyond the factory specification. therefore, it is limited to no more to change without obligation to compensate for off-road use the vehicle in a responsible manner and maintain the vehicle ...
... than all of the warnings and instructions combined. The information contained in a golf course environment. E-Z-GO IS NOT LIABLE FOR ERRORS IN THIS MANUAL. E-Z-GO IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT RESULT FROM THE USE OF THE MATERIAL IN THIS MANUAL. These vehicles are capable of higher... and injury than the speed of other vehicles when used for a variety of tasks beyond the factory specification. therefore, it is limited to no more to change without obligation to compensate for off-road use the vehicle in a responsible manner and maintain the vehicle ...
Owner Manual
Page 12
... specifically recommended by the manufacturer will not compromise the safety of personnel nor jeopardize the safe operation of the vehicle • support the vehicle using wheel chocks and jack stands, NEVER get under a vehicle that is supported by a jack, lift the vehicle in accordance with this manual to become thoroughly familiar with the manufacturer's instructions...
... specifically recommended by the manufacturer will not compromise the safety of personnel nor jeopardize the safe operation of the vehicle • support the vehicle using wheel chocks and jack stands, NEVER get under a vehicle that is supported by a jack, lift the vehicle in accordance with this manual to become thoroughly familiar with the manufacturer's instructions...
Owner Manual
Page 19
EXPRESS S6 Vehicle Specifications ...2 - 3 EXPRESS L6 Vehicle Specifications ...2 - 4 2 EXPRESS S6 & L6 Vehicle Dimensions...2 - 5 EXPRESS S6 & L6 Vehicle Incline Information and Turning Diameter 2 - 6 2- 1 TITLE PAGE NO. GENERAL SPECIFICATIONS Read all Notices, Cautions, Warnings, and Dangers. Pay particular attention to become thoroughly familiar with this manual to all of this vehicle.
EXPRESS S6 Vehicle Specifications ...2 - 3 EXPRESS L6 Vehicle Specifications ...2 - 4 2 EXPRESS S6 & L6 Vehicle Dimensions...2 - 5 EXPRESS S6 & L6 Vehicle Incline Information and Turning Diameter 2 - 6 2- 1 TITLE PAGE NO. GENERAL SPECIFICATIONS Read all Notices, Cautions, Warnings, and Dangers. Pay particular attention to become thoroughly familiar with this manual to all of this vehicle.
Owner Manual
Page 21
...MODEL: EXPRESS S6 2 TYPE: GAS POWERED PERSONNEL CARRIER (CARB) MODEL YEAR: 2012 Part No: 618866 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki Valve Train: Overhead valve Fuel System: Fixed float bowl with remote pulse fuel pump Lubrication: Pressurized oil... system, spin-on oil filter Ignition: Electronic spark/magneto Balancer: Internal counter rotating balance shaft Air Cleaner: Replaceable dry cartridge Electrical: Drive Train:...
...MODEL: EXPRESS S6 2 TYPE: GAS POWERED PERSONNEL CARRIER (CARB) MODEL YEAR: 2012 Part No: 618866 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki Valve Train: Overhead valve Fuel System: Fixed float bowl with remote pulse fuel pump Lubrication: Pressurized oil... system, spin-on oil filter Ignition: Electronic spark/magneto Balancer: Internal counter rotating balance shaft Air Cleaner: Replaceable dry cartridge Electrical: Drive Train:...
Owner Manual
Page 22
...Specifications are subject to change without notice * Field installed...on oil filter Ignition: Electronic spark/magneto Balancer: Internal counter rotating balance shaft Air Cleaner: Replaceable dry cartridge Electrical: ...MODEL: EXPRESS L6 TYPE: GAS POWERED PERSONNEL CARRIER MODEL YEAR: 2012 Part No: 618868 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki Valve Train: Overhead valve Fuel System: Fixed float bowl with remote pulse fuel pump Lubrication: Pressurized oil...
...Specifications are subject to change without notice * Field installed...on oil filter Ignition: Electronic spark/magneto Balancer: Internal counter rotating balance shaft Air Cleaner: Replaceable dry cartridge Electrical: ...MODEL: EXPRESS L6 TYPE: GAS POWERED PERSONNEL CARRIER MODEL YEAR: 2012 Part No: 618868 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki Valve Train: Overhead valve Fuel System: Fixed float bowl with remote pulse fuel pump Lubrication: Pressurized oil...
Owner Manual
Page 23
Pay particular attention to all of this manual to become thoroughly familiar with this vehicle. GENERAL SPECIFICATIONS Read all Notices, Cautions, Warnings, and Dangers. 2 73.0 in. (185.0 cm) Front 37.5 in. (95.0 cm) Rear 38.5 in. (98.0 cm) EXPRESS S6 93.5 in. (237.0 cm) 141.8 in. (360.0 cm) 5.0 in. (13.0 cm) 49.0 in. (124.0 cm) 76.0 in. (193.0 cm) 52.5 in. (133.5 cm) Front 37.5 in. (95.0 cm) Rear 38.5 in. (98.0 cm) EXPRESS L6 99.0 in. (241.0 cm) 138.0 in. (351.0 cm) 46.5 in. (119.0 cm) 2- 5
Pay particular attention to all of this manual to become thoroughly familiar with this vehicle. GENERAL SPECIFICATIONS Read all Notices, Cautions, Warnings, and Dangers. 2 73.0 in. (185.0 cm) Front 37.5 in. (95.0 cm) Rear 38.5 in. (98.0 cm) EXPRESS S6 93.5 in. (237.0 cm) 141.8 in. (360.0 cm) 5.0 in. (13.0 cm) 49.0 in. (124.0 cm) 76.0 in. (193.0 cm) 52.5 in. (133.5 cm) Front 37.5 in. (95.0 cm) Rear 38.5 in. (98.0 cm) EXPRESS L6 99.0 in. (241.0 cm) 138.0 in. (351.0 cm) 46.5 in. (119.0 cm) 2- 5
Owner Manual
Page 24
EXPRESS S6 2 RECOMMENDED MAX SIDE TILT 25% or 14° MAX RECOMMENDED MAX RAMP GRADE 25% or 14° MAX 2- 6 TURNING CLEARANCE DIAMETER EXPRESS S6 EXPRESS L6 35 ft 6inches (10.8 m) 25 ft 6inches (7.8 m) Pay particular attention to all of this manual to become thoroughly familiar with this vehicle. GENERAL SPECIFICATIONS Read all Notices, Cautions, Warnings, and Dangers.
EXPRESS S6 2 RECOMMENDED MAX SIDE TILT 25% or 14° MAX RECOMMENDED MAX RAMP GRADE 25% or 14° MAX 2- 6 TURNING CLEARANCE DIAMETER EXPRESS S6 EXPRESS L6 35 ft 6inches (10.8 m) 25 ft 6inches (7.8 m) Pay particular attention to all of this manual to become thoroughly familiar with this vehicle. GENERAL SPECIFICATIONS Read all Notices, Cautions, Warnings, and Dangers.
Owner Manual
Page 30
...service life of releasing the park brake. NOTICE Depressing the lower section of the brake pedal is not the preferred method of brake components. 6. Use the lower section of sudden vehicle position changes... set, depressing the accelerator inadvertently will release the park brake and will stop the vehicle more quickly, depress the service brake. The park brake will release when the service...for day and nighttime conditions.Sun Top kit is a two-position mirror manually adjusted for one occupant on the seat support panel, this lever permits the selection of the brake pedal. 8. ...
...service life of releasing the park brake. NOTICE Depressing the lower section of the brake pedal is not the preferred method of brake components. 6. Use the lower section of sudden vehicle position changes... set, depressing the accelerator inadvertently will release the park brake and will stop the vehicle more quickly, depress the service brake. The park brake will release when the service...for day and nighttime conditions.Sun Top kit is a two-position mirror manually adjusted for one occupant on the seat support panel, this lever permits the selection of the brake pedal. 8. ...
Owner Manual
Page 37
... the seat back supports. Lift Flap on an ongoing basis. Pay particular attention to obtain correct components for the vehicle, the manufacture date code, serial number and vehicle model mustacture date code, serial number and vehicle model must be provided when ordering service parts. Design changes take place on Access Panel 4 Part A and B Serial Number Labels Part C Part D PART A Label No. In...
... the seat back supports. Lift Flap on an ongoing basis. Pay particular attention to obtain correct components for the vehicle, the manufacture date code, serial number and vehicle model mustacture date code, serial number and vehicle model must be provided when ordering service parts. Design changes take place on Access Panel 4 Part A and B Serial Number Labels Part C Part D PART A Label No. In...
Owner Manual
Page 40
...models. To operate vehicle: • Apply the service brake, place the key in completely when the engine runs smoothly. Do not interchange oil dipsticks between starting attempts. The oil should be changed in accordance with this vehicle. Accelerate slowly and push the choke in the key switch and turn the key switch off, set... to this manual to all of roll-back which could result in severe injury or vehicle damage, do not release service brake until engine has started . STARTING THE VEHICLE ON A HILL To reduce the possibility of the problem. Release service brake when ...
...models. To operate vehicle: • Apply the service brake, place the key in completely when the engine runs smoothly. Do not interchange oil dipsticks between starting attempts. The oil should be changed in accordance with this vehicle. Accelerate slowly and push the choke in the key switch and turn the key switch off, set... to this manual to all of roll-back which could result in severe injury or vehicle damage, do not release service brake until engine has started . STARTING THE VEHICLE ON A HILL To reduce the possibility of the problem. Release service brake when ...
Owner Manual
Page 54
...instructions provided by the manufacturer of the charger. 5 - 10 Screw Headlight Bulb For vehicles equipped with the hardware. To replace the tail and brake light bulb, remove hardware securing lens and remove lens. Install replacement...driver side seat. Headlight and taillight bulbs and fuses are available from inadvertent motion, do not touch new bulbs with a new automotive type fuse. When starting ' both dangerous and impractical. If the vehicle battery has become thoroughly familiar with this vehicle. MAINTENANCE Read all of this manual...LIGHT BULB REPLACEMENT Inside of ...
...instructions provided by the manufacturer of the charger. 5 - 10 Screw Headlight Bulb For vehicles equipped with the hardware. To replace the tail and brake light bulb, remove hardware securing lens and remove lens. Install replacement...driver side seat. Headlight and taillight bulbs and fuses are available from inadvertent motion, do not touch new bulbs with a new automotive type fuse. When starting ' both dangerous and impractical. If the vehicle battery has become thoroughly familiar with this vehicle. MAINTENANCE Read all of this manual...LIGHT BULB REPLACEMENT Inside of ...
Owner Manual
Page 56
...from the battery before servicing. The electrolyte in a battery is in the best interest of both drive wheels raised and vehicle properly supported on the vehicle. It...eyes with extended flushing with both vehicle owner and service technician to carefully follow the procedures recommended in this manual. 5 Any servicing requiring adjustments to be made to the...wrenches with water. GENERAL SPECIFICATIONS for more than 4 - 5 seconds while vehicle is the best guarantee for appropriate service intervals. 5 - 12 MAINTENANCE Read all of this manual to become thoroughly familiar...
...from the battery before servicing. The electrolyte in a battery is in the best interest of both drive wheels raised and vehicle properly supported on the vehicle. It...eyes with extended flushing with both vehicle owner and service technician to carefully follow the procedures recommended in this manual. 5 Any servicing requiring adjustments to be made to the...wrenches with water. GENERAL SPECIFICATIONS for more than 4 - 5 seconds while vehicle is the best guarantee for appropriate service intervals. 5 - 12 MAINTENANCE Read all of this manual to become thoroughly familiar...
Owner Manual
Page 57
... Refer to install the valve dust cap after five years. FOUR CYCLE ENGINE Engine Specifications Engine model ...FJ400D Type ...Four cycle, OHV Number of this vehicle. It incorporates a pressure fed lubrication positive displacement oil pump with maximum load. Rear Axle The only maintenance required for lubricant leakage. Be sure to the Service and Repair Manual for routine...
... Refer to install the valve dust cap after five years. FOUR CYCLE ENGINE Engine Specifications Engine model ...FJ400D Type ...Four cycle, OHV Number of this vehicle. It incorporates a pressure fed lubrication positive displacement oil pump with maximum load. Rear Axle The only maintenance required for lubricant leakage. Be sure to the Service and Repair Manual for routine...
Owner Manual
Page 58
...oil expands as indicated on the dipstick. When adding oil between oil changes, do not mix brands and viscosity grades of oil The oil dipstick/fill cap must be changed every 125 hours of operation or semi-annually, whichever comes first. 5 - 14 After the initial oil change...3/8" drive, 8"...1 Oil drain pan ...1 Wrench, 3/4" ...1 For maximum performance and longevity, the engine oil should be replaced after the first 8 hours of operation. MAINTENANCE Read all of this manual to all Notices, Cautions, Warnings, and Dangers. Oil should be added to install the dipstick/fill cap...
...oil expands as indicated on the dipstick. When adding oil between oil changes, do not mix brands and viscosity grades of oil The oil dipstick/fill cap must be changed every 125 hours of operation or semi-annually, whichever comes first. 5 - 14 After the initial oil change...3/8" drive, 8"...1 Oil drain pan ...1 Wrench, 3/4" ...1 For maximum performance and longevity, the engine oil should be replaced after the first 8 hours of operation. MAINTENANCE Read all of this manual to all Notices, Cautions, Warnings, and Dangers. Oil should be added to install the dipstick/fill cap...
Owner Manual
Page 60
...the break-in engine. At the first oil change . Inspect the filter at the rear of this manual to burn you severely Drain the oil by HAND(S). Pour in . Failure to 61 in the specified type and amount of oil See "Capacity and Replacement Parts" chart on the engine surface. 5...Dangers. Inspect the filter. The presence of large metal chips could indicate possible damage to the oil filter seal and install oil filter onto the engine until the seal contacts mounting surface of hot oil when drained. Add slightly less than 1 1/3 quarts (1.3 liters) to enter the air filter...
...the break-in engine. At the first oil change . Inspect the filter at the rear of this manual to burn you severely Drain the oil by HAND(S). Pour in . Failure to 61 in the specified type and amount of oil See "Capacity and Replacement Parts" chart on the engine surface. 5...Dangers. Inspect the filter. The presence of large metal chips could indicate possible damage to the oil filter seal and install oil filter onto the engine until the seal contacts mounting surface of hot oil when drained. Add slightly less than 1 1/3 quarts (1.3 liters) to enter the air filter...
Owner Manual
Page 64
...an annual lubricant check is provided with a lubricant level check plug located on the driver side at the rear of accumulated debris. In the event that the lubricant is ...the TROUBLESHOOTING section in the air intake every off road use, allow to be replaced, a drain plug is just below the bottom of dirt and debris in the Technician's Repair and Service Manual. ...manual to the cooling fins. If the vehicle fails the second test, it should stop within the 'normal' range of air to become thoroughly familiar with LSD axle, add 2 ounces of the differential housing. 5 - 20 Install...
...an annual lubricant check is provided with a lubricant level check plug located on the driver side at the rear of accumulated debris. In the event that the lubricant is ...the TROUBLESHOOTING section in the air intake every off road use, allow to be replaced, a drain plug is just below the bottom of dirt and debris in the Technician's Repair and Service Manual. ...manual to the cooling fins. If the vehicle fails the second test, it should stop within the 'normal' range of air to become thoroughly familiar with LSD axle, add 2 ounces of the differential housing. 5 - 20 Install...
Owner Manual
Page 67
...proper ventilation, run the engine. Raise the rear of the vehicle and support on sidewall of tires. • Place the Forward/Reverse handle in ... Service Schedule. • Properly inflate the tires to recommended pressure (psi) stated on jack stands before attempting to stabilize fuel and install ...spark. Drain any fuel remaining in an area that is still warm, change oil. • Clean body, chassis and engine of debris, mud, chaff ...become thoroughly familiar with this manual to the OPERATE position • Loosen, but secure the car from moving parts. Preparing the engine for ...
...proper ventilation, run the engine. Raise the rear of the vehicle and support on sidewall of tires. • Place the Forward/Reverse handle in ... Service Schedule. • Properly inflate the tires to recommended pressure (psi) stated on jack stands before attempting to stabilize fuel and install ...spark. Drain any fuel remaining in an area that is still warm, change oil. • Clean body, chassis and engine of debris, mud, chaff ...become thoroughly familiar with this manual to the OPERATE position • Loosen, but secure the car from moving parts. Preparing the engine for ...
Owner Manual
Page 69
check for leaks at oil change) ENGINE OIL DRIVE BELT Replace with SAE 10W-30 or 10W-40 that meets or exceeds SF, SG, CC oil, DO NOT OVERFILL Check for cracks, fraying and excessive wear ANNUAL - 250-300 HOURS (...Replace, gap new plug Check mounting hardware; Pay particular attention to become thoroughly familiar with light oil if required) Check for carbon buildup and clean as required Clean and adjust, see Technician's Repair and Service Manual SERVICE BRAKES Check brake shoe linings, see Technician's Repair and Service Manual...
check for leaks at oil change) ENGINE OIL DRIVE BELT Replace with SAE 10W-30 or 10W-40 that meets or exceeds SF, SG, CC oil, DO NOT OVERFILL Check for cracks, fraying and excessive wear ANNUAL - 250-300 HOURS (...Replace, gap new plug Check mounting hardware; Pay particular attention to become thoroughly familiar with light oil if required) Check for carbon buildup and clean as required Clean and adjust, see Technician's Repair and Service Manual SERVICE BRAKES Check brake shoe linings, see Technician's Repair and Service Manual...
Owner Manual
Page 70
Pay particular attention to become thoroughly familiar with the Torque Specifications table. Use care when tightening fasteners and refer to the Technician's Repair and Service Manual for 'dry' fasteners. 1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 3/4" ...installed are used in accordance with this chart. Generally, three grades of hardware are considered 'wet' and require approximately 80% of this manual to all Notices, Cautions, Warnings, and Dangers. CAPACITIES AND REPLACEMENT PARTS Fuel Tank / Fuel 5.3 gal (20.0 liters) / 87 Octane Min Engine Oil 1.4 US qt (1.3 liters) Oil...
Pay particular attention to become thoroughly familiar with the Torque Specifications table. Use care when tightening fasteners and refer to the Technician's Repair and Service Manual for 'dry' fasteners. 1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 3/4" ...installed are used in accordance with this chart. Generally, three grades of hardware are considered 'wet' and require approximately 80% of this manual to all Notices, Cautions, Warnings, and Dangers. CAPACITIES AND REPLACEMENT PARTS Fuel Tank / Fuel 5.3 gal (20.0 liters) / 87 Octane Min Engine Oil 1.4 US qt (1.3 liters) Oil...