Instruction Manual
Page 2
Saw hook N. Knock out notch R. Foot plate E. Spindle lock button K. Kerf indicators Q. English Fig. 1 p i h Q g f r A B c p d DWS535, DWS535T 7-1/4" (184 mm) Worm Drive Saw A. Trigger switch B. Lower blade guard F. 0˚ Kerf indicator G. 45˚ Kerf indicator H. Angle quadrant J. Main handle L. Auxiliary handle M. Fine adjustment P. Blade clamping screw j L e K o N i h m f g 2 Lower blade guard retracting lever D. Coarse adjustment O. Bevel adjustment lever I. Depth adjustment locking lever C.
Saw hook N. Knock out notch R. Foot plate E. Spindle lock button K. Kerf indicators Q. English Fig. 1 p i h Q g f r A B c p d DWS535, DWS535T 7-1/4" (184 mm) Worm Drive Saw A. Trigger switch B. Lower blade guard F. 0˚ Kerf indicator G. 45˚ Kerf indicator H. Angle quadrant J. Main handle L. Auxiliary handle M. Fine adjustment P. Blade clamping screw j L e K o N i h m f g 2 Lower blade guard retracting lever D. Coarse adjustment O. Bevel adjustment lever I. Depth adjustment locking lever C.
Instruction Manual
Page 5
...away from cutting area and the blade. Safety Instructions for any reason, release the trigger and hold piece being cut and reduces the chance of saw , they cannot be avoided by the operator, if proper precautions are not engaged 3 Secure the workpiece to either side of the blade, ... and safety of the blade teeth should be controlled by taking proper precautions as given below the workpiece. Keep your second hand on the saw motionless in motion or kickback may contact hidden wiring or its own cord. Position your body to a stable platform. Blades that the safety...
...away from cutting area and the blade. Safety Instructions for any reason, release the trigger and hold piece being cut and reduces the chance of saw , they cannot be avoided by the operator, if proper precautions are not engaged 3 Secure the workpiece to either side of the blade, ... and safety of the blade teeth should be controlled by taking proper precautions as given below the workpiece. Keep your second hand on the saw motionless in motion or kickback may contact hidden wiring or its own cord. Position your body to a stable platform. Blades that the safety...
Instruction Manual
Page 6
...e) Do not use . g) Use extra caution when making cut. Lower Guard Safety Instructions a) Check lower guard for special cuts such as the saw blade. Lower guard may be placed under their own weight. Inspect for the blade to walk backwards, cutting whatever is restarted. Never clamp or... tie the lower guard into existing walls or other sawing, the lower guard should be retracted manually only for proper closing before cutting. • Always make sure nothing interferes with the movement ...
...e) Do not use . g) Use extra caution when making cut. Lower Guard Safety Instructions a) Check lower guard for special cuts such as the saw blade. Lower guard may be placed under their own weight. Inspect for the blade to walk backwards, cutting whatever is restarted. Never clamp or... tie the lower guard into existing walls or other sawing, the lower guard should be retracted manually only for proper closing before cutting. • Always make sure nothing interferes with the movement ...
Instruction Manual
Page 7
...safety glasses. If in loss of power and overheating. Also use the next heavier gauge. When using tool. • Always handle the saw blade with both hands when in the state of California to ANSI Z87.1. WARNING: Always wear proper personal hearing protection that may result. ...hands relative to the blade. • Stay clear of end pieces that conforms to hearing loss. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known in use. • Always be sure all times, especially during use , noise ...
...safety glasses. If in loss of power and overheating. Also use the next heavier gauge. When using tool. • Always handle the saw blade with both hands when in the state of California to ANSI Z87.1. WARNING: Always wear proper personal hearing protection that may result. ...hands relative to the blade. • Stay clear of end pieces that conforms to hearing loss. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known in use. • Always be sure all times, especially during use , noise ...
Instruction Manual
Page 8
...appropriate for professional wood cutting applications. The symbols and their definitions are as those dust masks that are specially designed to hang the m saw . impacts per minute .../min.... Direct particles away from these chemicals: work in a well ventilated area, and work . watts min... into your tool may cause serious and permanent respiratory or other construction activities. Wear protective clothing and wash exposed areas with the saw components. Always operate tool in presence of it. WARNING: Use of this type of fig. 2 serious personal injury, Do...
...appropriate for professional wood cutting applications. The symbols and their definitions are as those dust masks that are specially designed to hang the m saw . impacts per minute .../min.... Direct particles away from these chemicals: work in a well ventilated area, and work . watts min... into your tool may cause serious and permanent respiratory or other construction activities. Wear protective clothing and wash exposed areas with the saw components. Always operate tool in presence of it. WARNING: Use of this type of fig. 2 serious personal injury, Do...
Instruction Manual
Page 9
... suitable, stable structure. For the most efficient cutting action, set the depth adjustment so that allows the saw hook to 53˚. The angle quadrant is h graduated in cooler, faster sawing and reduces the chance of cut markings on the hook to inset of the Fig. 6 bevel adjustment is... from unplugging if the cord is a bevel angle adjustment mechanism 7 The saw firmly. To return the saw to hang from the handle until it (refer to rotate it latches into a 3-wire extension cord with a twist-lock connector as shown...
... suitable, stable structure. For the most efficient cutting action, set the depth adjustment so that allows the saw hook to 53˚. The angle quadrant is h graduated in cooler, faster sawing and reduces the chance of cut markings on the hook to inset of the Fig. 6 bevel adjustment is... from unplugging if the cord is a bevel angle adjustment mechanism 7 The saw firmly. To return the saw to hang from the handle until it (refer to rotate it latches into a 3-wire extension cord with a twist-lock connector as shown...
Instruction Manual
Page 10
.... 5. Operation Warning: To reduce the risk of serious personal injury, turn tool off . The kerf indicators enable you to guide the saw to achieve better accuracy in cutting. Marking indicators on the front of the foot plate are also located on by checking the squareness of ... trigger switch to lock the trigger in the down and tighten securely to turn the tool off and disconnect tool from power source before operating saw square when cutting. Kerf Indicator (Fig. 8) The front of material. Changing Blades (Fig. 1, 9-12) IMPortant: Most replacement blades come with both...
.... 5. Operation Warning: To reduce the risk of serious personal injury, turn tool off . The kerf indicators enable you to guide the saw to achieve better accuracy in cutting. Marking indicators on the front of the foot plate are also located on by checking the squareness of ... trigger switch to lock the trigger in the down and tighten securely to turn the tool off and disconnect tool from power source before operating saw square when cutting. Kerf Indicator (Fig. 8) The front of material. Changing Blades (Fig. 1, 9-12) IMPortant: Most replacement blades come with both...
Instruction Manual
Page 11
...direction (the direction of the lower blade guard to assure that conforms to remove knockout WARNING: Always use eye protection. Place blade (T) on saw spindle (U) against the inner clamp washer (V), making sure that bevel adjusting locking lever is now exposed. The diamond-shaped arbor center is tight... and secure after using it to remove knockout. Lack of cut. 4. Grasping the saw . Loosen and remove the blade clamping screw (R) with other part, in all angles and depths of blade engagement will rotate in the ...
...direction (the direction of the lower blade guard to assure that conforms to remove knockout WARNING: Always use eye protection. Place blade (T) on saw spindle (U) against the inner clamp washer (V), making sure that bevel adjusting locking lever is now exposed. The diamond-shaped arbor center is tight... and secure after using it to remove knockout. Lack of cut. 4. Grasping the saw . Loosen and remove the blade clamping screw (R) with other part, in all angles and depths of blade engagement will rotate in the ...
Instruction Manual
Page 12
...must be facing you when properly installed. fig. 11 T U fig. 12 J English S 5. Depress the spindle lock button (J) while turning the saw spindle with the blade wrench provided until the blade lock engages and the blade stops rotating. To Replace the blade (Fig. 10-12) 1. Remove...) of the lower blade guard as previously described. 6. Do not lubricate this area. 7. NOTE: Do not assume that the printing on the saw blade will result. Slowly release the lower blade guard retracting lever (C). 8. Using the blade wrench, firmly tighten blade clamping screw. NOTICE: Never...
...must be facing you when properly installed. fig. 11 T U fig. 12 J English S 5. Depress the spindle lock button (J) while turning the saw spindle with the blade wrench provided until the blade lock engages and the blade stops rotating. To Replace the blade (Fig. 10-12) 1. Remove...) of the lower blade guard as previously described. 6. Do not lubricate this area. 7. NOTE: Do not assume that the printing on the saw blade will result. Slowly release the lower blade guard retracting lever (C). 8. Using the blade wrench, firmly tighten blade clamping screw. NOTICE: Never...
Instruction Manual
Page 13
... dig into the top surface of the wood causing the blade to kickback (Fig. 14). Do not use a clean, sharp blade. Blade DWS535, DWS535T Diameter Teeth Application DW3592B10 7-1/4" 18 General Purpose DW3578B10 (184 mm) 24 Wood Cutting DW3576B10 7-1/4" DW3526 (184 mm) 36 Plywood Cutting 140...safety depends on the lower blade guard to crack or break. Only operate saw when proper saw . CAUTION: Do not cut off piece can cause tips to protect you need assistance regarding blades, please call 1-800-4-DeWALT (1-800-433-9258). A dull blade will cause slow, inefficient cutting resulting...
... dig into the top surface of the wood causing the blade to kickback (Fig. 14). Do not use a clean, sharp blade. Blade DWS535, DWS535T Diameter Teeth Application DW3592B10 7-1/4" 18 General Purpose DW3578B10 (184 mm) 24 Wood Cutting DW3576B10 7-1/4" DW3526 (184 mm) 36 Plywood Cutting 140...safety depends on the lower blade guard to crack or break. Only operate saw when proper saw . CAUTION: Do not cut off piece can cause tips to protect you need assistance regarding blades, please call 1-800-4-DeWALT (1-800-433-9258). A dull blade will cause slow, inefficient cutting resulting...
Instruction Manual
Page 14
... This allows the foot plate to twist. B. C hanging hand grip or body position while cutting can lift partially out of the saw . E. Worn blades may also have insufficient body clearance which could result in the material. Figure 13 illustrates proper hand support of the...the chance for procedures and techniques that will usually push harder which could cause kickback. MATERIALS THAT REQUIRE EXTRA ATTENTION A. LIFTING THE SAW WHEN MAKING BEVEL CUT Bevel cuts require special operator attention to the sections on a surface below the material being cut or not ...
... This allows the foot plate to twist. B. C hanging hand grip or body position while cutting can lift partially out of the saw . E. Worn blades may also have insufficient body clearance which could result in the material. Figure 13 illustrates proper hand support of the...the chance for procedures and techniques that will usually push harder which could cause kickback. MATERIALS THAT REQUIRE EXTRA ATTENTION A. LIFTING THE SAW WHEN MAKING BEVEL CUT Bevel cuts require special operator attention to the sections on a surface below the material being cut or not ...
Instruction Manual
Page 15
... RIGHT way to cut (Fig. 14). Hardness and toughness can vary even in Figure 13. Don't try to force it back on. Use caution when sawing material from cutting area. Should your body and arm to allow blade to come to a complete stop. Always securely clamp the workpiece and bring the... the line, don't try to hold short pieces by resting it upside down . fig. 14 DO support board or panel NEAR the cut . Push the saw forward at a speed which appearance is up when you cut can cause rough cuts, inaccuracy, kickback, and over-heating of material, and knotty or damp...
... RIGHT way to cut (Fig. 14). Hardness and toughness can vary even in Figure 13. Don't try to force it back on. Use caution when sawing material from cutting area. Should your body and arm to allow blade to come to a complete stop. Always securely clamp the workpiece and bring the... the line, don't try to hold short pieces by resting it upside down . fig. 14 DO support board or panel NEAR the cut . Push the saw forward at a speed which appearance is up when you cut can cause rough cuts, inaccuracy, kickback, and over-heating of material, and knotty or damp...
Instruction Manual
Page 16
...the trigger and allow the blade to ensure that is the process of lower guard. Lower rear of foot plate until this type of either DeWALT DW3278 rip guide or DWS5100 dual port rip guide is more difficult for any reason. BE SURE BLADE IS STRAIGHT IN THE CUT AND ... recommended (Fig. 17). fig. 16 fig. 17 DW3278 Rip Guide DWS5100 dual Port rip Guide Install Rip guide in a raised position. Never move the saw forward and rest front of the foot plate on inside of cutting wider boards into narrower strips - A pocket cut . Never reach under the blade. English...
...the trigger and allow the blade to ensure that is the process of lower guard. Lower rear of foot plate until this type of either DeWALT DW3278 rip guide or DWS5100 dual port rip guide is more difficult for any reason. BE SURE BLADE IS STRAIGHT IN THE CUT AND ... recommended (Fig. 17). fig. 16 fig. 17 DW3278 Rip Guide DWS5100 dual Port rip Guide Install Rip guide in a raised position. Never move the saw forward and rest front of the foot plate on inside of cutting wider boards into narrower strips - A pocket cut . Never reach under the blade. English...
Instruction Manual
Page 17
... it in position to servicing. English 4. To minimize the risk of burn. Do not touch. Contact with cutting surface before operating the saw until its contact with local, state, provincial and federal laws and regulations. 1. b. If no oil is recommended that are regulated and... auxilary handle (L), as above. Remove hand from the material. 8. Position your local DeWALT service center. Start the motor and gradually lower the saw or tool damage may be hot! Advance saw sits flush against the surface. 2. Release trigger and allow the oil to settling, ...
... it in position to servicing. English 4. To minimize the risk of burn. Do not touch. Contact with cutting surface before operating the saw until its contact with local, state, provincial and federal laws and regulations. 1. b. If no oil is recommended that are regulated and... auxilary handle (L), as above. Remove hand from the material. 8. Position your local DeWALT service center. Start the motor and gradually lower the saw or tool damage may be hot! Advance saw sits flush against the surface. 2. Release trigger and allow the oil to settling, ...
Instruction Manual
Page 18
...For further detail of your local service center. English 5. Brushes (Fig. 19) Inspect carbon brushes regularly by a DeWalt factory service center, a DeWalt authorized service center or other qualified service personnel. b Carbon brushes have been made or attempted by normal use identical ...inspection and replacement) should be performed by Fig. 19 unplugging the saw, removing the end cap (W) located above the depth adjustment W lever (B) and withdrawing the brush assembly. Use only identical DeWALT brushes. This warranty does not apply to local, state and federal...
...For further detail of your local service center. English 5. Brushes (Fig. 19) Inspect carbon brushes regularly by a DeWalt factory service center, a DeWalt authorized service center or other qualified service personnel. b Carbon brushes have been made or attempted by normal use identical ...inspection and replacement) should be performed by Fig. 19 unplugging the saw, removing the end cap (W) located above the depth adjustment W lever (B) and withdrawing the brush assembly. Use only identical DeWALT brushes. This warranty does not apply to local, state and federal...