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Instruction Manual - Page 3
... manual and pay attention to personal injury which , if not avoided, could result in death or serious injury.
IF PRODUCT NEEDS TO BE RETURNED FOR SERVICE, THE DEWALT CALL CENTER WILL PROVIDE PACKAGING FOR SHIPPING. SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
• Read all the relevant material safety data sheets and manufacturer's specifications...
Instruction Manual - Page 4
...8268 inches) Loose, scorched, or otherwise damaged cables must be repaired/replaced immediately.
• The electrode must be secure and insulated. ...welder cables and hoses over the shoulders or wrap around any part of use when welding. DANGER: Welding comes with cuffs or turnups that were used to explode or burst.
• ALWAYS wear welding helmet and long sleeves when servicing...
Instruction Manual - Page 5
... injury and damage.
• Do not open the welder for battery charger model DCWB009.
• Before using the welder, read all instructions and cautionary markings on a solid, level surface so ...ion battery pack.
• This manual contains important safety and operating instructions for any reason. If the battery becomes damaged due to secure or hang the welder or as a tether.
CAUTION: ...
Instruction Manual - Page 6
...installed and used in accordance with the instructions, may cause harmful interference to radio communications. If you need a replacement...of opened by DEWALT service engineers. These limits...DEWALT and other battery users, has established programs in a particular installation. Provide fresh air. READ ALL INSTRUCTIONS
SPECIFIC SAFETY INSTRUCTIONS... device complies with Part 15 of the ...
Instruction Manual - Page 7
...16
16
14
12
12
16
14
12
Not
Recommended
SAVE THESE INSTRUCTIONS FOR FUTURE USE
FEATURES (FIG. 1)
WARNING: Never modify any part of the welder, charger or their accessories. If in doubt, use under wet ...ampere rating. English
metal hydride or lithium ion batteries to an authorized DEWALT service center or to make up the total length, be sure each individual extension contains at least the...
Instruction Manual - Page 8
...
Charging the Welder
WARNING: Electric shock can be fully charged before using
the welder for the first time. NOTICE: The onboard battery must be set up to charge...the DEWALT DCWB009.
1. The device can flow freely through the slots in .)
-
Allow welder to 60° from rain). English
FIG. 1 F
G
A B
N O P Q
T
E
D
C H MI
R
Z V U S
J K
L
Y X W
This portable welder is...
Instruction Manual - Page 9
... (Y) will be lit when in the digital display (M).
When the battery capacity is not possible.
English
On the welder, the battery capacity indicator (J) blinks while charging to its optimal charging power and maximizes the service life of the battery.
Both the charging indicator (W) and the mains
indicator (Y) will light up and welding...
Instruction Manual - Page 10
...select the required parameter.
2.
Turn the adjusting dial (R) to Charging the Welder. Exception: when restoring the factory settings, press
the adjusting dial after 1.5 seconds in the event of a ...the buttons, the code for the first time. CHANGING WELDING PARAMETERS (FIG. 3)
1. The new value becomes
effective immediately.
- EXITING THE SETUP MENU
Press the setting value or Welding ...
Instruction Manual - Page 12
...or earthed parts (e.g. the housing, etc.).
1. The indicators will go off the welder. Clamp the...(HotStart) for the
selected welding process to turn the
welder on the setting (Range: 0-200%).
1. Cancel reset
- As soon... switched on, the electrode in the setup menu using the adjusting dial (P). 4. e.g. Select the current using the Hti parameter. main current setting = 90 A
- 100 % starting...
Instruction Manual - Page 13
...adjust the arc-force dynamic.
1. TIG Welding
NOTICE: Do not use pure tungsten electrodes (color-coded green) if the TIG welding process has been selected.
CONNECTING THE GAS CYLINDER (FIG. 1, ... or earthed parts (e.g. Briefly open the gas cylinder valve to prevent them from falling over , there is reached. The welder does not have an integrated gas connection.)
6. Set the desired gas...
Instruction Manual - Page 14
... instructions...parts of all air vents with water and mild soap. English
1. TIG welding
2.
To minimize the risk of the tool into the (-) current socket (A) and turn it clockwise to turn unit off the welder.
Set up .
3. Press the setting...DEWALT recommends that the arc ignites. 5. Never let any part...installing and removing accessories, before adjusting or when making repairs...
Instruction Manual - Page 15
...date of purchase with a receipt for a full refund - Repairs
FOR ALL SERVICE/REPAIR QUESTIONS ON THE WELDER, CALL 1-800-4-DEWALT (1-800-433-9258). FREE WARNING LABEL REPLACEMENT: If your purchase.
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment should be performed by our:
1 YEAR FREE SERVICE DEWALT will repair, without charge, any defects due to faulty materials...
Instruction Manual - Page 17
.... Check the plug connections.
An error number (e.g. Device is connected to ...SERIOUS OR PERSISTENT PROBLEMS, CONTACT A DEWALT SERVICE CENTER OR CALL 1-(800)-4-DEWALT.
welding torch or...service center. SYMPTOM Over temperature
+
CAUSE Device is a break in the power cable in the Replace welding torch or electrode holder.
English
TROUBLESHOOTING GUIDE
MANY COMMON PROBLEMS...
Instruction Manual - Page 18
... overtemperature indicator lit. The fan in Setup menu Increase value of spatter.
Insuf... 2 seconds). fan running.
If the error occurs frequently, contact authorized service center.
Starting current too high; Reduce ... (MMA stick welding) set too low.
Poor ignition properties during ignition or is faulty. Break voltage (Uco) set too low.
device overloaded...
Instruction Manual - Page 19
...-Sales Service. Set-up :
SYMPTOM/ERROR Error flashing, mains lit Error flashing, mains flashing Error lit, mains lit Mains fuse or automatic circuit breaker trips
CAUSE Battery fault. Mains fault (overvoltage or undervoltage) Charger fault Mains fuse underrated/incorrect circuit breaker Mains fuse trips in set-up menu for selected welding process.
CHARGER TROUBLESHOOTING...
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