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... inaccuracies. Bluetooth is used by Bluetooth SIG, Inc. Dell Inc. DellTM XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and Cautions NOTE: A NOTE indicates important information that helps you how to all Dell systems. © 2008 Dell Inc. Trademarks used in this document is provided for... or loss of data and tells you make better use of Dell Inc. DirectVue is , without notice. Page 2 of any kind. Information in this text: Dell, the DELL logo, and Latitude are registered trademarks of Microsoft Corporation; Reproduction in any proprietary interest...
... inaccuracies. Bluetooth is used by Bluetooth SIG, Inc. Dell Inc. DellTM XFR D630 Fully Rugged Notebook Service Manual Notes, Notices, and Cautions NOTE: A NOTE indicates important information that helps you how to all Dell systems. © 2008 Dell Inc. Trademarks used in this document is provided for... or loss of data and tells you make better use of Dell Inc. DirectVue is , without notice. Page 2 of any kind. Information in this text: Dell, the DELL logo, and Latitude are registered trademarks of Microsoft Corporation; Reproduction in any proprietary interest...
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DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY DEVICES ...13 3 HARD ... DOOR ...34 6.9 PC CARD SLOT DOOR ...35 7 HINGE COVER ...37 7.1 REMOVING THE HINGE COVER 37 7.2 INSTALLING THE HINGE COVER 39 8 KEYBOARDS ...39 8.1 STANDARD KEYBOARD ...39 8.2 RUGGED KEYBOARD ...41 9 MEMORY ...51 9.1 DIMM A ...51 9.2 DIMM B ...53 10 DISPLAY ASSEMBLY 55 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 REMOVING THE DISPLAY ...
DellTM XFR D630 Fully Rugged Notebook Service Manual Table of Contents 1 BEFORE YOU BEGIN ...6 1.1 RECOMMENDED TOOLS ...6 1.2 TURNING OFF YOUR COMPUTER 6 1.3 BEFORE WORKING INSIDE YOUR COMPUTER 6 1.4 SCREW CHART ...8 2 XBAY DEVICES ...13 3 HARD ... DOOR ...34 6.9 PC CARD SLOT DOOR ...35 7 HINGE COVER ...37 7.1 REMOVING THE HINGE COVER 37 7.2 INSTALLING THE HINGE COVER 39 8 KEYBOARDS ...39 8.1 STANDARD KEYBOARD ...39 8.2 RUGGED KEYBOARD ...41 9 MEMORY ...51 9.1 DIMM A ...51 9.2 DIMM B ...53 10 DISPLAY ASSEMBLY 55 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 REMOVING THE DISPLAY ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH® WIRELESS CARD ...
DellTM XFR D630 Fully Rugged Notebook Service Manual 10.10 INSTALLING THE DISPLAY LATCH 68 11 INTERNAL CARD WITH BLUETOOTH® WIRELESS TECHNOLOGY 68 11.1 REMOVING THE BLUETOOTH® WIRELESS CARD ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2 25.3 25.4 REMOVING THE BOTTOM CHASSIS 104 INSTALLING THE BOTTOM CHASSIS 105 REMOVING THE MODEM CABLE 105 INSTALLING THE MODEM CABLE 105 Page 5 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 24 RF PASSTHRU BOARD 102 24.1 REMOVING THE RF PASSTHRU BOARD 102 24.2 INSTALLING THE RF PASSTHRU BOARD 103 25 BOTTOM CHASSIS 104 25.1 25.2 25.3 25.4 REMOVING THE BOTTOM CHASSIS 104 INSTALLING THE BOTTOM CHASSIS 105 REMOVING THE MODEM CABLE 105 INSTALLING THE MODEM CABLE 105 Page 5 of 106 Revision A01
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... You have read the safety information in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. • A component can be replaced by your computer. CAUTION: Handle components and cards with care. Shut down . DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Before You Begin This chapter ... is not authorized by Dell is not covered by performing the removal procedure in reverse order. 1.1 Recommended Tools The procedures in this section, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. If your...
... You have read the safety information in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. • A component can be replaced by your computer. CAUTION: Handle components and cards with care. Shut down . DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Before You Begin This chapter ... is not authorized by Dell is not covered by performing the removal procedure in reverse order. 1.1 Recommended Tools The procedures in this section, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User's Guide. If your...
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... driver. Remove the compartment cover from the PC Card slot. The PC Card slot is flat and clean to avoid bending any telephone, network. DellTM XFR D630 Fully Rugged Notebook Service Manual itself. And USB cables from their electrical outlets. 5. See the figure above for the location of the... notebook. As you pull connectors apart, keep them evenly aligned to prevent the computer cover from the compartment, utilize the tab on the locking tabs before ...
... driver. Remove the compartment cover from the PC Card slot. The PC Card slot is flat and clean to avoid bending any telephone, network. DellTM XFR D630 Fully Rugged Notebook Service Manual itself. And USB cables from their electrical outlets. 5. See the figure above for the location of the... notebook. As you pull connectors apart, keep them evenly aligned to prevent the computer cover from the compartment, utilize the tab on the locking tabs before ...
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DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c. d. Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 18808 18812 AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY 1 3 1 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN HEAD SCREW M2.5 X 8 -BLACK 19 Page 8 of 106 Revision A01 Remove the PC Card or Express Card.
DellTM XFR D630 Fully Rugged Notebook Service Manual PC Card Slot c. d. Then close the protective door. 1.4 Screw Chart SCREW IMAGE PART NUMBER DESCRIPTION 18114 SHOULDER SCREW M2.5 18815 XFR LCD ASSY TOUCH SCREEN Qty/Assy Total Qty 6 6 18279 CHEESE HEAD SCREW M1.2 X 3 18806 18808 18812 AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY 1 3 1 1 18353 SHOULDER SCREW-HEAT SPREADER 3 18035 HEAT SINK ASSY 3 18415 PAN HEAD SCREW M2.5 X 8 -BLACK 19 Page 8 of 106 Revision A01 Remove the PC Card or Express Card.
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN HEAD SCREW M2...
DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 4 18802 PALMREST ASSY 11 18043 ASSY HANDLE WITH HOLDER 2 18619 LCD LATCH ASSY 2 18416 18044 18824 SCR,M3X14,PHH,MSCR,ZPS,XFR ASSY HANDLE SHOULDER STRAP ASSY 8 6 2 18417 PAN HEAD SCREW M2 X 12 -BLACK 7 18815 XFR LCD ASSY TOUCH SCREEN 7 18419 PAN HEAD SCREW M2...
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18806 18810 18804 18807 18811 18623 18424 18043 18425 18043 18044 18426 18806 18808 18812 18802 18618 AV DOOR ASSY HDD DOOR ASSY FAN COVER BATTERY DOOR ASSY DOCKING DOOR ASSY KEYBOARD ASSY CSK SCREW M3 X 10 -BLACK ASSY HANDLE WITH HOLDER CSK SCREW M2 X 10 -BLACK ASSY HANDLE WITH HOLDER ASSY HANDLE CSK SCREW M2 X 3 -BLACK AV DOOR ASSY VGA DOOR ASSY DVD DOOR ASSY PALMREST ASSY AV DOOR COVER ASSY 4 2 4 2 6 4 4 4 4 2 2 2 2 10 2 2 2 18427 CSK SCREW M2.5 X 6 -BLACK 3 Page 10 of 106 Revision A01
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18808 18812 18428 18815 18808 18802 18813 18814 18429 18810 18807 18630 18809 18631 18632 18628 18444 18815 18803 VGA DOOR ASSY DVD DOOR ASSY CSK SCREW M2 X 8 -BLACK XFR LCD ASSY TOUCH SCREEN VGA DOOR ASSY PALMREST ASSY RJ DOOR ASSY USB PLASTIC DOOR ASSY CSK SCREW M2 X 6 -BLACK HDD DOOR ASSY BATTERY DOOR ASSY USB SIDE DOOR ASSY DIMMS DOOR ASSY POWER DOOR ASSY PCMCIA DOOR ASSY RUBBER KEYBOARD ASSY SCR,M2.5X5,PHH,TF,BCS XFR LCD ASSY TOUCH SCREEN MOTHERBOARD TO CHASSIS 1 2 2 2 10 2 2 2 2 2 2 30 4 2 3 15 10 6 4 Page 11 of 106 Revision A01
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DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 18535 18623 18816 18539 18629 18550 18824 PAN HEAD SCREW M2 X 8-BLACK PALMREST ASSY PANHEAD SCREW M2X4 PALMREST ASSY ASSY HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY PAN HEAD SCREW M3 X 22 -BLACK SHOULDER STRAP ASSY 1 1 1 9 4 2 2 2 2 19 15 4 1 1 2 2 18590 SCREW,KYBD BLK, PAN HEAD M2X3 19 Page 12 of 106 Revision A01
DellTM XFR D630 Fully Rugged Notebook Service Manual 18451 18802 18477 18802 18043 18803 18819 18517 18044 18535 18623 18816 18539 18629 18550 18824 PAN HEAD SCREW M2 X 8-BLACK PALMREST ASSY PANHEAD SCREW M2X4 PALMREST ASSY ASSY HANDLE WITH HOLDER RF PASS THROUGH LCD TOP COVER ASSY SCR,M3X6,PHH,MSCR,ZPS,XFR ASSY HANDLE CSK CAPTIVE SCREW M2 X 6 KEYBOARD ASSY HINGE COVER ASSY PAN HEAD SCREW M3 X 14 -BLACK STYLUS KIT ASSY PAN HEAD SCREW M3 X 22 -BLACK SHOULDER STRAP ASSY 1 1 1 9 4 2 2 2 2 19 15 4 1 1 2 2 18590 SCREW,KYBD BLK, PAN HEAD M2X3 19 Page 12 of 106 Revision A01
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... on the taskbar, click the device you can remove and install devices while the computer is running and connected to a docking device (docked). 1. DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN HEAD...
... on the taskbar, click the device you can remove and install devices while the computer is running and connected to a docking device (docked). 1. DellTM XFR D630 Fully Rugged Notebook Service Manual 18815 XFR LCD ASSY TOUCH SCREEN 8 18802 PALMREST ASSY 2 18803 CARD CAGE ON BASE CHASSIS 4 18623 KEYBOARD ASSY 3 18823 MOTHERBOARD ASSY 2 18591 18802 PAN HEAD...
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... To prevent data loss, turn off your computer, follow the safety instructions in the XFR D630 Product Information Guide and in hibernate mode NOTICE: Hard drives are extremely fragile; NOTE: Dell does not guarantee compatibility or provide support for your computer to install the Microsoft®... a slight bump can damage the drive. Turn the computer over and locate the hard disk drive compartment using the figure below. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Optical drive 2 Device Latch release 4. Do not remove the hard drive while the computer is hot, do not touch...
... To prevent data loss, turn off your computer, follow the safety instructions in the XFR D630 Product Information Guide and in hibernate mode NOTICE: Hard drives are extremely fragile; NOTE: Dell does not guarantee compatibility or provide support for your computer to install the Microsoft®... a slight bump can damage the drive. Turn the computer over and locate the hard disk drive compartment using the figure below. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Optical drive 2 Device Latch release 4. Do not remove the hard drive while the computer is hot, do not touch...
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Lift each latch, and turn each a quarter-turn latches are not installed, proceed to release the latching mechanism. Page 15 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 3. If the 2 security screws are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. If the 2 optional screws that secure the quarter-turn , towards the 'unlock' icon, to step 4. 4.
Lift each latch, and turn each a quarter-turn latches are not installed, proceed to release the latching mechanism. Page 15 of 106 Revision A01 DellTM XFR D630 Fully Rugged Notebook Service Manual 3. If the 2 security screws are installed, remove the 2 screws on the latches on the hard disk drive compartment using a #1 Philips screw driver. If the 2 optional screws that secure the quarter-turn , towards the 'unlock' icon, to step 4. 4.
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... the drive into place. Locate the tab on the hard disk drive and pull it in removing the hard disk drive from the motherboard. 7. DellTM XFR D630 Fully Rugged Notebook Service Manual 5.
... the drive into place. Locate the tab on the hard disk drive and pull it in removing the hard disk drive from the motherboard. 7. DellTM XFR D630 Fully Rugged Notebook Service Manual 5.
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The Touch Screen Display is fully seated. 10. Use the Operating System CD to install the drivers and utilities for your computer (see the XFR D630 User's Guide for connection to the notebook) NOTE: The stylus clip can be equipped with the optional stylus housing, stylus, stylus tether, and stylus clip. Use the Drivers and... 17 of 106 Revision A01 Slide the hard drive into the bay until it will include the stylus, stylus housing, tether and stylus clip. DellTM XFR D630 Fully Rugged Notebook Service Manual 9.
The Touch Screen Display is fully seated. 10. Use the Operating System CD to install the drivers and utilities for your computer (see the XFR D630 User's Guide for connection to the notebook) NOTE: The stylus clip can be equipped with the optional stylus housing, stylus, stylus tether, and stylus clip. Use the Drivers and... 17 of 106 Revision A01 Slide the hard drive into the bay until it will include the stylus, stylus housing, tether and stylus clip. DellTM XFR D630 Fully Rugged Notebook Service Manual 9.
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Loosen the screw on the end of 106 Revision A01 Page 18 of the handle cover that secures the stylus clip. DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is within the recessed area of the handle cover. Slide the old stylus clip from beneath the loosened screw. 3. The .... Note that the raised part of the clip is installed on the handle assembly's end screw on the end of either handle cover to the notebook 1 Handle cover 2 Stylus clip Close Up View of Installed Stylus Clip 3 Screw CAUTION: Care is needed when installing this raised metal part of the...
Loosen the screw on the end of 106 Revision A01 Page 18 of the handle cover that secures the stylus clip. DellTM XFR D630 Fully Rugged Notebook Service Manual The stylus clip is within the recessed area of the handle cover. Slide the old stylus clip from beneath the loosened screw. 3. The .... Note that the raised part of the clip is installed on the handle assembly's end screw on the end of either handle cover to the notebook 1 Handle cover 2 Stylus clip Close Up View of Installed Stylus Clip 3 Screw CAUTION: Care is needed when installing this raised metal part of the...
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... handle to the stylus clip: a. b. Pull the stylus and tether through the loop until tight. Your new stylus is free from the stylus clip. 2. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Tighten the screw, ensuring the screw head secures the stylus clip in step 1. Remove the stylus from the stylus clip: a. At the stylus... left-handed use. 4.2 Replacing the Stylus 1 Stylus 2 Stylus tether (with a factory installed handle. Page 19 of the tether through the loop until tight. 5 Handle The XFR D630 is free from the tether. 3.
... handle to the stylus clip: a. b. Pull the stylus and tether through the loop until tight. Your new stylus is free from the stylus clip. 2. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Tighten the screw, ensuring the screw head secures the stylus clip in step 1. Remove the stylus from the stylus clip: a. At the stylus... left-handed use. 4.2 Replacing the Stylus 1 Stylus 2 Stylus tether (with a factory installed handle. Page 19 of the tether through the loop until tight. 5 Handle The XFR D630 is free from the tether. 3.
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...assembly with the mounting holes in the figure above . 2. Remove the 6 screws (3 on each side) on each handle cover) that secure the handle to the XFR D630 using the 6 screws provided. 3. Page 20 of the handle assembly that secure the handle covers as shown in the figure above . 2. Remove the 4 screws ...screws (3 on each side) on each side) that secure the handle to the handle brackets. 3. Secure the main handle assembly to the handle brackets. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 Handle cover (2) 5.1 Removing the Handle 1.
...assembly with the mounting holes in the figure above . 2. Remove the 6 screws (3 on each side) on each handle cover) that secure the handle to the XFR D630 using the 6 screws provided. 3. Page 20 of the handle assembly that secure the handle covers as shown in the figure above . 2. Remove the 4 screws ...screws (3 on each side) on each side) that secure the handle to the handle brackets. 3. Secure the main handle assembly to the handle brackets. DellTM XFR D630 Fully Rugged Notebook Service Manual 1 Main handle assembly 2 Handle cover (2) 5.1 Removing the Handle 1.
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.... 2. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Align each side). 6 Port Covers The XFR D630 utilizes port covers to Replacing the 97H Stylus Clip for instructions regarding installing the stylus clip onto one side of the handle covers over the main handle assembly and to the XFR D630 with the optional...the connectors and devices of 106 Revision A01 If your XFR D630 is located on each of the handle assembly. 6. Page 21 of the notebook. 6.1 Comms Door The Comms Door is equipped with the 4 screws provided (2 on the notebook's rear panel and protects the RJ-45 and RJ-...
.... 2. DellTM XFR D630 Fully Rugged Notebook Service Manual 4. Align each side). 6 Port Covers The XFR D630 utilizes port covers to Replacing the 97H Stylus Clip for instructions regarding installing the stylus clip onto one side of the handle covers over the main handle assembly and to the XFR D630 with the optional...the connectors and devices of 106 Revision A01 If your XFR D630 is located on each of the handle assembly. 6. Page 21 of the notebook. 6.1 Comms Door The Comms Door is equipped with the 4 screws provided (2 on the notebook's rear panel and protects the RJ-45 and RJ-...