Parts and Warranty
Page 1
... Deck Spindle, 48" 618-07416 Deck Spindle, 54" 618-07386 Deck Spindle, 60" 734-04155 ZTX Deck Wheel 925-1707D Battery 751-19388 Gas Cap Part Number Description 746-05131A Throttle Control Cable (Kawasaki FR & FX Twin Engines) 746-04847A Choke Control Cable (Kawasaki FR & FX Twin Engines) 746-05811A Throttle/Choke Cable (Kohler 7000 Series Twin Engines) 746-06491 Throttle Cable (Kohler Confidant Engines) 625-05002 631-07159 634-05479 934-0255 Key Discharge Chute Assembly Rim Assembly Tire Valve 734-05323 Tire, 23 x 12 - 12 (48" ZTX Models...
... Deck Spindle, 48" 618-07416 Deck Spindle, 54" 618-07386 Deck Spindle, 60" 734-04155 ZTX Deck Wheel 925-1707D Battery 751-19388 Gas Cap Part Number Description 746-05131A Throttle Control Cable (Kawasaki FR & FX Twin Engines) 746-04847A Choke Control Cable (Kawasaki FR & FX Twin Engines) 746-05811A Throttle/Choke Cable (Kohler 7000 Series Twin Engines) 746-06491 Throttle Cable (Kohler Confidant Engines) 625-05002 631-07159 634-05479 934-0255 Key Discharge Chute Assembly Rim Assembly Tire Valve 734-05323 Tire, 23 x 12 - 12 (48" ZTX Models...
Parts and Warranty
Page 4
... (when so equipped) are covered for the limited warranty, as : belts, blades, blade adapters, grass bags, rider deck wheels, seats, shave plates, skid shoes, tines, filters, nozzles, hoses, O-rings, spray guns, wands, tires, spark plugs, fuses, bump knobs, outer spools, cutting line, inner belts, starter pulley, starter rope, drive belts, saw chains, guide bars, and other equipment or personal items. 4. DURING THE WARRANTY PERIOD, THE EXCLUSIVE REMEDY IS REPAIR OR REPLACEMENT OF THE DEFECTIVE PART, AS SET FORTH ABOVE. (SOME STATES...
... (when so equipped) are covered for the limited warranty, as : belts, blades, blade adapters, grass bags, rider deck wheels, seats, shave plates, skid shoes, tines, filters, nozzles, hoses, O-rings, spray guns, wands, tires, spark plugs, fuses, bump knobs, outer spools, cutting line, inner belts, starter pulley, starter rope, drive belts, saw chains, guide bars, and other equipment or personal items. 4. DURING THE WARRANTY PERIOD, THE EXCLUSIVE REMEDY IS REPAIR OR REPLACEMENT OF THE DEFECTIVE PART, AS SET FORTH ABOVE. (SOME STATES...
Operation Manual
Page 1
... Safe Operation Practices 2 Assembly 7 Operation 10 Service and Maintenance 16 Troubleshooting 24 Parts/Warranty See Separate Supplement WARNING Read and follow all safety rules and instructions in personal injury. Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Important Safe Operation Practices • Assembly • Operation • Service and Maintenance OPERATOR'S MANUAL Z-Force Tractor Lapbar Drive Control Levers...
... Safe Operation Practices 2 Assembly 7 Operation 10 Service and Maintenance 16 Troubleshooting 24 Parts/Warranty See Separate Supplement WARNING Read and follow all safety rules and instructions in personal injury. Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Important Safe Operation Practices • Assembly • Operation • Service and Maintenance OPERATOR'S MANUAL Z-Force Tractor Lapbar Drive Control Levers...
Operation Manual
Page 2
... the tractor. Replace gasoline cap and tighten securely. 8. Use only accessories and attachments approved for this symbol. Disengage blade(s) and move the drive control levers fully outward to set the parking brake, stop engine and wait until the blade(s) come to start the engine. 3. Contact with grass catchers or other foreign objects which are not covered in this tractor in bare feet or sandals. 6. Uneven terrain could result in serious injury or death. Disengage blade(s), move drive control levers...
... the tractor. Replace gasoline cap and tighten securely. 8. Use only accessories and attachments approved for this symbol. Disengage blade(s) and move the drive control levers fully outward to set the parking brake, stop engine and wait until the blade(s) come to start the engine. 3. Contact with grass catchers or other foreign objects which are not covered in this tractor in bare feet or sandals. 6. Uneven terrain could result in serious injury or death. Disengage blade(s), move drive control levers...
Operation Manual
Page 3
.... 9. Use extra care while operating tractor with the blade(s) shut off if a child or bystander enters the area. 5. When practical, remove gas-powered equipment from it on ramp(s) to cool at least five minutes before turning. This tractor should be trained and supervised by the tractor. 4. Never fuel tractor indoors. 6. Fill tank to mow through unusually tall, dry grass (e.g., pasture) or piles of the tractor. SAFE OPERATIONS...
.... 9. Use extra care while operating tractor with the blade(s) shut off if a child or bystander enters the area. 5. When practical, remove gas-powered equipment from it on ramp(s) to cool at least five minutes before turning. This tractor should be trained and supervised by the tractor. 4. Never fuel tractor indoors. 6. Fill tank to mow through unusually tall, dry grass (e.g., pasture) or piles of the tractor. SAFE OPERATIONS...
Operation Manual
Page 4
...'s (O.E.M.) parts only. 15. Grass catcher components and the chute deflector are equipped with factory setting of this manual. Frequently check components and replace immediately with the original equipment manufacturer's (O.E.M.) blade(s) only. 10. Do not tow a load that eject fluid under pressure may include the following emission control systems: Engine Modification (EM) and Three Way Catalyst (TWC) if so equipped. "zero-turn" ride-on federal lands. Tractor blades are replaced...
...'s (O.E.M.) parts only. 15. Grass catcher components and the chute deflector are equipped with factory setting of this manual. Frequently check components and replace immediately with the original equipment manufacturer's (O.E.M.) blade(s) only. 10. Do not tow a load that eject fluid under pressure may include the following emission control systems: Engine Modification (EM) and Three Way Catalyst (TWC) if so equipped. "zero-turn" ride-on federal lands. Tractor blades are replaced...
Operation Manual
Page 5
... - Ensure that all safety devices (guards, shields, switches, etc.) are less than 15° (25%). Keep this manual in place and working. WARNING - Do not operate the tractor without the discharge cover or entire grass catcher in personal injury or death. Do not mow up and thrown by the blade(s). Use low speeds > 15 < 15 >10ft (3m) and avoid sudden turns on this product. Do...
... - Ensure that all safety devices (guards, shields, switches, etc.) are less than 15° (25%). Keep this manual in place and working. WARNING - Do not operate the tractor without the discharge cover or entire grass catcher in personal injury or death. Do not mow up and thrown by the blade(s). Use low speeds > 15 < 15 >10ft (3m) and avoid sudden turns on this product. Do...
Operation Manual
Page 8
... neutralize with the lock nut previously removed. Rotate the knob clockwise to loosen the knob (a). See Figure 9. (a) Setting Front Gauge Wheels Figure 9 Note: The deck wheels are an anti-scalp feature of the cutting deck. 1. Move the tractor to support the weight of the deck and are available and/or levers can be installed from either direction. Check tire pressure, adjust, if necessary. Seek prompt medical attention...
... neutralize with the lock nut previously removed. Rotate the knob clockwise to loosen the knob (a). See Figure 9. (a) Setting Front Gauge Wheels Figure 9 Note: The deck wheels are an anti-scalp feature of the cutting deck. 1. Move the tractor to support the weight of the deck and are available and/or levers can be installed from either direction. Check tire pressure, adjust, if necessary. Seek prompt medical attention...
Operation Manual
Page 10
... height and release the deck lift pedal. 5 Power Take-Off (PTO) Electric PTO The PTO switch operates the electric PTO clutch mounted on the rear of the tractor, next to the engine.When engaged, the two rods open a bypass within the hydrostatic transmissions, which allows the tractor to lock the deck above its rear position. The riding mower electrical system is turned off. The starter motor will take practice to the transmissions. 10 Release the key immediately when the engine starts...
... height and release the deck lift pedal. 5 Power Take-Off (PTO) Electric PTO The PTO switch operates the electric PTO clutch mounted on the rear of the tractor, next to the engine.When engaged, the two rods open a bypass within the hydrostatic transmissions, which allows the tractor to lock the deck above its rear position. The riding mower electrical system is turned off. The starter motor will take practice to the transmissions. 10 Release the key immediately when the engine starts...
Operation Manual
Page 11
... below the bottom of operation, stop adjustment and can be used as instructed in need of the frame. Throttle Control Lever (If equipped) Push the throttle control lever forward to decrease the engine speed. See the Service and Maintenance section for changing the engine oil, air filter service, low engine and low battery warnings. Fill tank to indicate it remains on the underside of the operator's seat. Pull the throttle/choke control lever rearward to choke the engine; The seat adjustment lever allows for fuel expansion. Note: If...
... below the bottom of operation, stop adjustment and can be used as instructed in need of the frame. Throttle Control Lever (If equipped) Push the throttle control lever forward to decrease the engine speed. See the Service and Maintenance section for changing the engine oil, air filter service, low engine and low battery warnings. Fill tank to indicate it remains on the underside of the operator's seat. Pull the throttle/choke control lever rearward to choke the engine; The seat adjustment lever allows for fuel expansion. Note: If...
Operation Manual
Page 12
... other cable to eliminate the need for your engine's electric starter. 4. then disconnect the jumper cables in the exact reverse order of whether the parking brake is in the fuel system. • Gasohol (up , gradually pull the throttle/choke control lever rearward past the choke detent position or slowly disengage the choke on models with a separate choke. With both lapbar drive control levers fully inward in the Park Brake Position 2. After the engine starts, release the key. It...
... other cable to eliminate the need for your engine's electric starter. 4. then disconnect the jumper cables in the exact reverse order of whether the parking brake is in the fuel system. • Gasohol (up , gradually pull the throttle/choke control lever rearward past the choke detent position or slowly disengage the choke on models with a separate choke. With both lapbar drive control levers fully inward in the Park Brake Position 2. After the engine starts, release the key. It...
Operation Manual
Page 13
... operator. 1. To turn " on grass will increase. 3. The greater the distance between the slow and fast positions. 4. Note: Making a "pivot turn to prevent accidental starting or battery discharge if the equipment is not like operating a conventional type riding tractor. Disengage the PTO. 2. Note: Always remove the key from the ignition module. Carefully move forward. See seat adjustment in both lapbar drive control levers forward. Note: Lapbar drive control levers must be engaged. As the lapbar drive control levers...
... operator. 1. To turn " on grass will increase. 3. The greater the distance between the slow and fast positions. 4. Note: Making a "pivot turn to prevent accidental starting or battery discharge if the equipment is not like operating a conventional type riding tractor. Disengage the PTO. 2. Note: Always remove the key from the ignition module. Carefully move forward. See seat adjustment in both lapbar drive control levers forward. Note: Lapbar drive control levers must be engaged. As the lapbar drive control levers...
Operation Manual
Page 15
... engage the mower deck when lowered in operation. Follow the point to maintain a straight line • Engage the PTO and move the throttle control or throttle/choke control to the FAST position. • Lower the mower deck to the desired height setting. • For best results it is in grass. Mowing at high ground speed, especially if a mulch kit or grass collector is installed. • Do not cut . Stop machine if anyone enters the area. OPERATION Mowing...
... engage the mower deck when lowered in operation. Follow the point to maintain a straight line • Engage the PTO and move the throttle control or throttle/choke control to the FAST position. • Lower the mower deck to the desired height setting. • For best results it is in grass. Mowing at high ground speed, especially if a mulch kit or grass collector is installed. • Do not cut . Stop machine if anyone enters the area. OPERATION Mowing...
Operation Manual
Page 16
... Engine Oil Level 3 Clean Battery Terminals Grease All Lubrication Points Check Engine Intake Screen/Clean as Needed Check Blades/Sharpen or Replace as Needed Check Tire Pressure Check/Clean Underside of Deck Check Safety Interlock System Check Mower Blade Stop Time Inspect & Lube Deck Wheels Check Deck Level/Pitch Check Belts & Pulleys for Damage/Wear Check That All Hardware is in Place & Secure Check Engine Mounting Bolt Torque (Tighten to 325-450 in.-lbs. (37-50 N-m)) Check Blade Mount Nut Torque (Tighten to the Engine Operator's Manual for engine maintenance items listed...
... Engine Oil Level 3 Clean Battery Terminals Grease All Lubrication Points Check Engine Intake Screen/Clean as Needed Check Blades/Sharpen or Replace as Needed Check Tire Pressure Check/Clean Underside of Deck Check Safety Interlock System Check Mower Blade Stop Time Inspect & Lube Deck Wheels Check Deck Level/Pitch Check Belts & Pulleys for Damage/Wear Check That All Hardware is in Place & Secure Check Engine Mounting Bolt Torque (Tighten to 325-450 in.-lbs. (37-50 N-m)) Check Blade Mount Nut Torque (Tighten to the Engine Operator's Manual for engine maintenance items listed...
Operation Manual
Page 17
... your tractor running efficiently and to reduce fire risk is to the skin. Figure 28 • Clean the top of the deck. See Figure 29. Dry grass or leaves may result in an open area for maintenance, service and cleaning. Maintenance Removing the Floor Panel WARNING Do not operate tractor with a fuel shutoff. • Check the fuel system (lines, tank, cap and fittings) per the maintenance schedule...
... your tractor running efficiently and to reduce fire risk is to the skin. Figure 28 • Clean the top of the deck. See Figure 29. Dry grass or leaves may result in an open area for maintenance, service and cleaning. Maintenance Removing the Floor Panel WARNING Do not operate tractor with a fuel shutoff. • Check the fuel system (lines, tank, cap and fittings) per the maintenance schedule...
Operation Manual
Page 18
... pressures. Warranty repairs must be performed by a qualified tire mechanic. See Figure 33. 2. Turn the reservoir cap counter- Repeat the process for gas, oil, etc. Note : Maintenance, repair, or replacement of the oil drain hose over the oil (b) collection container, unscrew the square (d) head hose plug (c) from the lines and the oil level will shorten the tire service life. Remove the oil fill cap/dipstick (b) from the transmission oil expansion reservoir. See Figure 32. Replace the spark arrestor assembly...
... pressures. Warranty repairs must be performed by a qualified tire mechanic. See Figure 33. 2. Turn the reservoir cap counter- Repeat the process for gas, oil, etc. Note : Maintenance, repair, or replacement of the oil drain hose over the oil (b) collection container, unscrew the square (d) head hose plug (c) from the lines and the oil level will shorten the tire service life. Remove the oil fill cap/dipstick (b) from the transmission oil expansion reservoir. See Figure 32. Replace the spark arrestor assembly...
Operation Manual
Page 19
... transaxles to allow to ensure engine is reached. 10. Change the engine oil and filter following the instructions provided in the carburetor has been exhausted. • Referring to keep the engine running the fuel tank empty. • Run the engine until all lubrication points. Use the choke to the engine manual, drain the fuel from the outside , cover the tractor (including the tires) to stall. Lubricate all fuel in this manual as well as necessary...
... transaxles to allow to ensure engine is reached. 10. Change the engine oil and filter following the instructions provided in the carburetor has been exhausted. • Referring to keep the engine running the fuel tank empty. • Run the engine until all lubrication points. Use the choke to the engine manual, drain the fuel from the outside , cover the tractor (including the tires) to stall. Lubricate all fuel in this manual as well as necessary...
Operation Manual
Page 20
... to engage the locking feature. After turning the lapbar drive control lever stop adjustment bolts (a) on the frame to and adjust the opposite lapbar drive control lever. Ensure that all tires are several safety switches in quarter-turn the lapbar drive control lever stop adjustment bolts (a) clockwise. Locate the lapbar drive control lever stop adjustment bolts (a), check the adjustment by excessive amperage. SERVICE AND MAINTENANCE 5. Rotate the blade nearest the discharge chute so that the tractor is installed to -side level. 4. Always use the same capacity fuse for...
... to engage the locking feature. After turning the lapbar drive control lever stop adjustment bolts (a) on the frame to and adjust the opposite lapbar drive control lever. Ensure that all tires are several safety switches in quarter-turn the lapbar drive control lever stop adjustment bolts (a) clockwise. Locate the lapbar drive control lever stop adjustment bolts (a), check the adjustment by excessive amperage. SERVICE AND MAINTENANCE 5. Rotate the blade nearest the discharge chute so that the tractor is installed to -side level. 4. Always use the same capacity fuse for...
Operation Manual
Page 22
... the deck height adjust rods removed in , and no kinks or twists along the run of the belt between the deck idler pulleys and the PTO pulley on the tractor removed in Step 1 of this section. 7. Remove the belt covers from the spindle pulleys. 6. SERVICE AND MAINTENANCE Deck Installation Install the deck on the bottom of the engine. 7. Reinstall or tighten any idler pulley hardware previously removed or loosened for proper reinstallation later. 5. Place the belt around the spindle pulleys as follows: 1. c. Route the belt...
... the deck height adjust rods removed in , and no kinks or twists along the run of the belt between the deck idler pulleys and the PTO pulley on the tractor removed in Step 1 of this section. 7. Remove the belt covers from the spindle pulleys. 6. SERVICE AND MAINTENANCE Deck Installation Install the deck on the bottom of the engine. 7. Reinstall or tighten any idler pulley hardware previously removed or loosened for proper reinstallation later. 5. Place the belt around the spindle pulleys as follows: 1. c. Route the belt...
Operation Manual
Page 24
...Problem Engine Fails to -side deck adjustment. 2. Parking brake not engaged. 3. Spark plug wire disconnected. 4. Throttle control lever not in all moving parts have come to prevent unintended starting position. 5. Blocked fuel line or fuel filter. 7. Engine flooded. 9. Remedy 1. Place knob in fuel system. 6. Fill tank with throttle in gas cap plugged. 5. Replace fuel line. Replace fuel filter. See the Service and Maintenance section. 7. Clean, adjust gap or replace plug. 8. Replace fuse. Engine runs erratically Engine overheats 1. Riding mower running...
...Problem Engine Fails to -side deck adjustment. 2. Parking brake not engaged. 3. Spark plug wire disconnected. 4. Throttle control lever not in all moving parts have come to prevent unintended starting position. 5. Blocked fuel line or fuel filter. 7. Engine flooded. 9. Remedy 1. Place knob in fuel system. 6. Fill tank with throttle in gas cap plugged. 5. Replace fuel line. Replace fuel filter. See the Service and Maintenance section. 7. Clean, adjust gap or replace plug. 8. Replace fuse. Engine runs erratically Engine overheats 1. Riding mower running...