Wiper Problems and Solutions - English
Page 2
... machine or after a trim and the wiper extended caught the thread and retracted all • Blown fuse on power supply circuit board. (Refer to Instruction Manual) • Wiper solenoid is defective. (See checking the wiper solenoid) • Circuit board is bad. (See checking the voltage to be past the sensor. (See...
... machine or after a trim and the wiper extended caught the thread and retracted all • Blown fuse on power supply circuit board. (Refer to Instruction Manual) • Wiper solenoid is defective. (See checking the wiper solenoid) • Circuit board is bad. (See checking the voltage to be past the sensor. (See...
Wiper Problems and Solutions - English
Page 5
... until the alignment is straight and not bent. Checking solenoid sensor alignment. you want to make sure it to the hole in the needle plate. Manually lower the wiper down by pulling down on the machine. Thread Presser Base Assembly Spacer Thread Presser Cover Magic Tapes 5 Adjustment Screw Thread Presser Cover...
... until the alignment is straight and not bent. Checking solenoid sensor alignment. you want to make sure it to the hole in the needle plate. Manually lower the wiper down by pulling down on the machine. Thread Presser Base Assembly Spacer Thread Presser Cover Magic Tapes 5 Adjustment Screw Thread Presser Cover...
Maintenance Schedule - English
Page 4
...) to the two grooves on that side as well. Knob for changing colors manually. BAS-416,416A,1210 BE-901,916,1201,1216 For Technical As sistance Please Call Toll Free 1-877-4BROTHER Email: tsupport@brother.com Website: http://www.brother-usa.com/industembroidery/tech_down.aspx 6 Month Maintenance Greasing Color Change Assembly Color Change Linear...
...) to the two grooves on that side as well. Knob for changing colors manually. BAS-416,416A,1210 BE-901,916,1201,1216 For Technical As sistance Please Call Toll Free 1-877-4BROTHER Email: tsupport@brother.com Website: http://www.brother-usa.com/industembroidery/tech_down.aspx 6 Month Maintenance Greasing Color Change Assembly Color Change Linear...
Motor Locks - English
Page 2
... the two screws that is behind the moving knife. Remove hoop from hoop with needle and retighten screws. Moving knife is out of position try manually moving knife o Remove needle plate and remove the thread build up . o Replace bent needle. Causes and Solutions For Technical Assistance Please Call Toll Free 1-877...
... the two screws that is behind the moving knife. Remove hoop from hoop with needle and retighten screws. Moving knife is out of position try manually moving knife o Remove needle plate and remove the thread build up . o Replace bent needle. Causes and Solutions For Technical Assistance Please Call Toll Free 1-877...
Motor Locks - English
Page 3
.... Causes and Solutions For Technical Assistance Please Call Toll Free 1-877-4BROTHER Moving knife is out of adjustment o Before adjusting moving knife to your instruction manual for adjustment. Page 3 of moving knife check the fixed knife to wrap around it is 10mm from the needle and against its adjustment slot that...
.... Causes and Solutions For Technical Assistance Please Call Toll Free 1-877-4BROTHER Moving knife is out of adjustment o Before adjusting moving knife to your instruction manual for adjustment. Page 3 of moving knife check the fixed knife to wrap around it is 10mm from the needle and against its adjustment slot that...
Changing Needle Bar Cushions - English
Page 2
... Center Stopper with one hand, use your other hand to it 's even with one hand. Push down on up into the upper hole in instruction manual for needles 1-6. 9. 4. Push the needle bar back up . 10.
... Center Stopper with one hand, use your other hand to it 's even with one hand. Push down on up into the upper hole in instruction manual for needles 1-6. 9. 4. Push the needle bar back up . 10.
Service Manual
Page 1
BES-1210AC SERVICE MANUAL BAS-401, 412A, 416A Please read this manual before making any adjustments. SINGLE HEAD ELECTRONIC EMBROIDERY MACHINE
BES-1210AC SERVICE MANUAL BAS-401, 412A, 416A Please read this manual before making any adjustments. SINGLE HEAD ELECTRONIC EMBROIDERY MACHINE
Service Manual
Page 19
...the presser driving lever 0 transmits the motion of the thread take-up and down along the groove of the presser guide plate ®. BAS-401 • 412A • 416A • BES-1210AC 12 When the power is turned on, the presser retracting solenoid 0 operates the... pulley rotates. ® 3. While the power is raised. 2. S. 2-9. Presser foot mechanism BAS-401 ) 0 0 1. When sewing is started, the presser retracting solenoid 0 turns off , the presser foot 0 can be raised manually by pressing the presser retracting lever @. When sewing is lowered according to the presser shaft 0...
...the presser driving lever 0 transmits the motion of the thread take-up and down along the groove of the presser guide plate ®. BAS-401 • 412A • 416A • BES-1210AC 12 When the power is turned on, the presser retracting solenoid 0 operates the... pulley rotates. ® 3. While the power is raised. 2. S. 2-9. Presser foot mechanism BAS-401 ) 0 0 1. When sewing is started, the presser retracting solenoid 0 turns off , the presser foot 0 can be raised manually by pressing the presser retracting lever @. When sewing is lowered according to the presser shaft 0...
Service Manual
Page 31
...°) when the pin O of the jump solenoid ®, and the O ring ®. 5. If the needle moves, move it is hard to turn the pulley manually, slide up the cam plate (set the solenoid to the side of the jump solenoid O. 6. Remove the two screws 0 and the jump solenoid. 2. Remove the...
...°) when the pin O of the jump solenoid ®, and the O ring ®. 5. If the needle moves, move it is hard to turn the pulley manually, slide up the cam plate (set the solenoid to the side of the jump solenoid O. 6. Remove the two screws 0 and the jump solenoid. 2. Remove the...
Service Manual
Page 34
... cover 8 m. 7. NOTES • The presser shaft can also be attached on assembly ® The screw of the presser foot. 27 BAS-401 • 4124 • 416A- Reverse the above 0-1 if it manually (using the presser retracting lever 0). Turn the pulley to set the presser foot to the portion which touches the chamfered...
... cover 8 m. 7. NOTES • The presser shaft can also be attached on assembly ® The screw of the presser foot. 27 BAS-401 • 4124 • 416A- Reverse the above 0-1 if it manually (using the presser retracting lever 0). Turn the pulley to set the presser foot to the portion which touches the chamfered...
Service Manual
Page 54
...The positioning shaft is positioned above the groove of the thread trimmer driving lever to the end of the thread trimmer driving lever. 47 BAS-401.412A-416A.BE5-1210AC The clearance between the edge of the thread trimmer cam 0 and the edge of the stroke. Securely tighten... shaft so that the groove of the thread trimmer driving lever is inserted into the positioning shaft 0. Adjusting the positioning shaft 0 Turn the pulley 0 manually until the roller 0 of the thread trimmer driving lever 0 is easily inserted into the groove of the solenoid lever 0. 2.3mm -1" H 4-10-1....
...The positioning shaft is positioned above the groove of the thread trimmer driving lever to the end of the thread trimmer driving lever. 47 BAS-401.412A-416A.BE5-1210AC The clearance between the edge of the thread trimmer cam 0 and the edge of the stroke. Securely tighten... shaft so that the groove of the thread trimmer driving lever is inserted into the positioning shaft 0. Adjusting the positioning shaft 0 Turn the pulley 0 manually until the roller 0 of the thread trimmer driving lever 0 is easily inserted into the groove of the solenoid lever 0. 2.3mm -1" H 4-10-1....
Service Manual
Page 55
Turn on the power. The main menu will appear. 2. Press the key. * * * TEST MODE * * * Adjusting the thread sensor (BAS-401) [ File No. 1. 4-11.
Turn on the power. The main menu will appear. 2. Press the key. * * * TEST MODE * * * Adjusting the thread sensor (BAS-401) [ File No. 1. 4-11.
Service Manual
Page 84
...XY-axis home position plate assembly (S36461-001 optional). • Before making this adjustment, turn idly. 4. 5-8. Turn XY-home position plate assembly S manually and adjust the needle tip position so that there is no end play of the XY-axis home position plate O. Then, tighten screw 0 firmly so... that it is centered in the center of the cross of the shaft. While pressing the < 4 > key for the BAS-412A or the key for the BAS-401, 416A and BES1210AC, turn on the power. 0 0 0 7. Remove the eight screws0 and table R 0. 3. Temporarily tighten the screw...
...XY-axis home position plate assembly (S36461-001 optional). • Before making this adjustment, turn idly. 4. 5-8. Turn XY-home position plate assembly S manually and adjust the needle tip position so that there is no end play of the XY-axis home position plate O. Then, tighten screw 0 firmly so... that it is centered in the center of the cross of the shaft. While pressing the < 4 > key for the BAS-412A or the key for the BAS-401, 416A and BES1210AC, turn on the power. 0 0 0 7. Remove the eight screws0 and table R 0. 3. Temporarily tighten the screw...
Service Manual
Page 103
At this time, do not pull strongly on the EMERGENCY stop switch ® cable. 3. Disconnect the EMERGENCY switch connector 0 from the keyboard circuit board O. ■ BAS-412A 7-6. Pull the upper part of the panel 0 toward yourself and detach it . 2. BAS-401 412A 416A • BES-1210AC 96 Loosen the two screws ® . Keyboard circuit board (1) _ft? 1 /A*slaiatrtOaO7cn0O:j°O°OOOwO0i0mOCDOOp DDe:a 61 6/ :# ® c O 1. Manually loosen the two screws @ in the keyboard cable 0 and remove it .
At this time, do not pull strongly on the EMERGENCY stop switch ® cable. 3. Disconnect the EMERGENCY switch connector 0 from the keyboard circuit board O. ■ BAS-412A 7-6. Pull the upper part of the panel 0 toward yourself and detach it . 2. BAS-401 412A 416A • BES-1210AC 96 Loosen the two screws ® . Keyboard circuit board (1) _ft? 1 /A*slaiatrtOaO7cn0O:j°O°OOOwO0i0mOCDOOp DDe:a 61 6/ :# ® c O 1. Manually loosen the two screws @ in the keyboard cable 0 and remove it .
Service Manual
Page 106
... the whole keyboard unit, follow the procedures below. 1. Manually loosen the two screws in the board cable 0 and remove it from the keyboard unit. 0. 2. e 3. Remove four screws ® and the support ®. 0. 5. Remove four screws @ and the LCD module assembly ®. 99 BAS-401 .412A.416A.BES-1210AC Remove the four screws...
... the whole keyboard unit, follow the procedures below. 1. Manually loosen the two screws in the board cable 0 and remove it from the keyboard unit. 0. 2. e 3. Remove four screws ® and the support ®. 0. 5. Remove four screws @ and the LCD module assembly ®. 99 BAS-401 .412A.416A.BES-1210AC Remove the four screws...
Service Manual
Page 107
Manually loosen the two screws @ in the keyboard cable 0 and remove it . Loosen the four screws @. BAS-401 • 412A • 416A- Keyboard circuit board (1) C=7 C00 CIDOCC COCCI77 /// 1. NOTE At this time, do not pull strongly on the EMERGENCY stop switch fa cable. 3. BES-1210AC 100 Disconnect the EMERGENCY switch Q connector O from the keyboard circuit board O. Pull the upper part of the panel 0 toward yourself and detach it . 2. • BAS-401 • 416A • BES-1210AC 7-9.
Manually loosen the two screws @ in the keyboard cable 0 and remove it . Loosen the four screws @. BAS-401 • 412A • 416A- Keyboard circuit board (1) C=7 C00 CIDOCC COCCI77 /// 1. NOTE At this time, do not pull strongly on the EMERGENCY stop switch fa cable. 3. BES-1210AC 100 Disconnect the EMERGENCY switch Q connector O from the keyboard circuit board O. Pull the upper part of the panel 0 toward yourself and detach it . 2. • BAS-401 • 416A • BES-1210AC 7-9.
Service Manual
Page 110
Manually loosen the two screws 0 in the board cable 0 and remove it from the keyboard circuit board 0. 2. When assembling, reverse the above procedure. '.OOC1r- -eTh CSJDOC) 103 BAS-401.412A 416A • BES-1210AC Keyboard unit C===7 COCCO CI C When replacing the whole keyboard unit, follow the procedures below. 1. At this time, be careful...
Manually loosen the two screws 0 in the board cable 0 and remove it from the keyboard circuit board 0. 2. When assembling, reverse the above procedure. '.OOC1r- -eTh CSJDOC) 103 BAS-401.412A 416A • BES-1210AC Keyboard unit C===7 COCCO CI C When replacing the whole keyboard unit, follow the procedures below. 1. At this time, be careful...
Service Manual
Page 129
Troubleshooting ■ BAS-412A 8-1. Trouble shooting flow chart 8-1-1. indicates switch operation. BES-1210AC 122 Symbols 1. 2. 3. 4. 5. selects the course of action to follow appears in the first column of "problem determination and solution table." indicates that the procedure to follow , using a yes-or-no decision-making process. indicates turning-off the power switch. 8. indicates setting-up operation. 6. indicates that the procedure to follow appears on the next page. 7. indicates manual operation. BAS-401 • 412A 416A-
Troubleshooting ■ BAS-412A 8-1. Trouble shooting flow chart 8-1-1. indicates switch operation. BES-1210AC 122 Symbols 1. 2. 3. 4. 5. selects the course of action to follow appears in the first column of "problem determination and solution table." indicates that the procedure to follow , using a yes-or-no decision-making process. indicates turning-off the power switch. 8. indicates setting-up operation. 6. indicates that the procedure to follow appears on the next page. 7. indicates manual operation. BAS-401 • 412A 416A-
Service Manual
Page 140
..., using a yes-or-no decision-making process. indicates that the procedure to follow appears on the next page. u 6. 0 7. indicates turning-off the power switch. 133 BAS-401 • 412A - 416A • BES-1210AC indicates setting-up operation. indicates that the procedure to follow 4. indicates switch operation. 3. Trouble shooting flow chart 8-3-1. ■...
..., using a yes-or-no decision-making process. indicates that the procedure to follow appears on the next page. u 6. 0 7. indicates turning-off the power switch. 133 BAS-401 • 412A - 416A • BES-1210AC indicates setting-up operation. indicates that the procedure to follow 4. indicates switch operation. 3. Trouble shooting flow chart 8-3-1. ■...
Service Manual
Page 151
...• Is movable knife for thread trimming stopped in middle of operation? [How to adjust movable range of needle bar clamp or stopper correct? BAS-401 412A- 416A • BES-1210AC 144 Problem Check point ■ Machine operates incorrectly. • Is set screw of rotary encoder loosened? ...case cover' Needle bar case la Innerthread guide' bolt °O. Set bolt 9D. 'ThreadtaktoP opeetting lent * BAS-412 - 416 Thread take -up, then re-tighten it in proper position manually as in middle of operation, the safety system works so that the upper shaft cannot rotate. • ...
...• Is movable knife for thread trimming stopped in middle of operation? [How to adjust movable range of needle bar clamp or stopper correct? BAS-401 412A- 416A • BES-1210AC 144 Problem Check point ■ Machine operates incorrectly. • Is set screw of rotary encoder loosened? ...case cover' Needle bar case la Innerthread guide' bolt °O. Set bolt 9D. 'ThreadtaktoP opeetting lent * BAS-412 - 416 Thread take -up, then re-tighten it in proper position manually as in middle of operation, the safety system works so that the upper shaft cannot rotate. • ...