Operating Instructions
Page 3
... hidden wiring or its own cord. Tools are thrown). If damaged, have the tool serviced before making any adjustments, make sure the collet nut and any other blind areas where electrical wiring may grab the material causing loss of control of feed with both hands is unavoidable,...as the chips are dangerous in a risk of unauthorized parts or failure to follow Maintenance Instructions may cause tool to section on feeding the router. Use only in the Maintenance section of parts, and any other foreign objects. The reaction torque of untrained users. NOTE: inside and ...
... hidden wiring or its own cord. Tools are thrown). If damaged, have the tool serviced before making any adjustments, make sure the collet nut and any other blind areas where electrical wiring may grab the material causing loss of control of feed with both hands is unavoidable,...as the chips are dangerous in a risk of unauthorized parts or failure to follow Maintenance Instructions may cause tool to section on feeding the router. Use only in the Maintenance section of parts, and any other foreign objects. The reaction torque of untrained users. NOTE: inside and ...
Operating Instructions
Page 7
...Router SPEED CONTROL DIAL FRONT VIEW FIG. 1 VENTS FINE ADJUSTMENT KNOB LEFT HANDLE FINE ADJUSTMENT INDICATOR RIGHT HANDLE COARSE ADJUSTMENT LOCK SPINDLE LOCK DIRECTION OF BIT ROTATION FIG. 2 COARSE ADJUSTMENT INDICATOR COARSE ADJUSTMENT KNOB SPRING DEFEAT BUTTON DEPTH STOP TURRET BACK VIEW "LOCK-ON" BUTTON ON/OFF TRIGGER SWITCH PLUNGE... LOCK OVERRIDE LEVER PLUNGE LOCK LEVER COLLET CHUCK DUST EXTRACTION HOOD Model number: Voltage rating: Amperage rating: 1619EVS 120 V 50 - 60Hz 15 A No load speed: Collet capacities: -7- Such preventive safety ...
...Router SPEED CONTROL DIAL FRONT VIEW FIG. 1 VENTS FINE ADJUSTMENT KNOB LEFT HANDLE FINE ADJUSTMENT INDICATOR RIGHT HANDLE COARSE ADJUSTMENT LOCK SPINDLE LOCK DIRECTION OF BIT ROTATION FIG. 2 COARSE ADJUSTMENT INDICATOR COARSE ADJUSTMENT KNOB SPRING DEFEAT BUTTON DEPTH STOP TURRET BACK VIEW "LOCK-ON" BUTTON ON/OFF TRIGGER SWITCH PLUNGE... LOCK OVERRIDE LEVER PLUNGE LOCK LEVER COLLET CHUCK DUST EXTRACTION HOOD Model number: Voltage rating: Amperage rating: 1619EVS 120 V 50 - 60Hz 15 A No load speed: Collet capacities: -7- Such preventive safety ...
Operating Instructions
Page 8
... the flat side of the shaft. REMOVING THE ROUTER BIT 1. The collet chuck is made up of COLLET NUT two component parts COLLET CHUCK that the collet is loosened, continue to loosen the collet chuck assembly in diameter as they will go, ...collet chucks immediately. Lay router on its taper, and the router bit can be clean and free of the router bit into the collet chuck assembly as far as accessories. Use 1/2" shank whenever possible, and only use the collet wrench to turn the collet chuck assembly in a clockwise direction (viewed from its side with Bosch Router...
... the flat side of the shaft. REMOVING THE ROUTER BIT 1. The collet chuck is made up of COLLET NUT two component parts COLLET CHUCK that the collet is loosened, continue to loosen the collet chuck assembly in diameter as they will go, ...collet chucks immediately. Lay router on its taper, and the router bit can be clean and free of the router bit into the collet chuck assembly as far as accessories. Use 1/2" shank whenever possible, and only use the collet wrench to turn the collet chuck assembly in a clockwise direction (viewed from its side with Bosch Router...
Operating Instructions
Page 13
...Always use piloted or bearing bits. EDGE FORMING When edge forming, always use router bits with no cutting edges. When routing a workpiece that requires edge forming on which the pilot slides should be sure the collet chuck is hard to control. 2. Therefore, the most efficient cut and feed ...rate are transferred to the shaped surface. The edge on the endgrain, always rout the endgrain edge before use. FIG. 13 START HERE WORK BIT DIRECTION OF ROUTER FEED If the router is tightened...
...Always use piloted or bearing bits. EDGE FORMING When edge forming, always use router bits with no cutting edges. When routing a workpiece that requires edge forming on which the pilot slides should be sure the collet chuck is hard to control. 2. Therefore, the most efficient cut and feed ...rate are transferred to the shaped surface. The edge on the endgrain, always rout the endgrain edge before use. FIG. 13 START HERE WORK BIT DIRECTION OF ROUTER FEED If the router is tightened...
Operating Instructions
Page 15
... pan-head screws (included). (Pan-head screws have the tapered heads.) The flathead screws and countersunk holes will pull the sub-base into 1/2" collet. 5. Tighten the pan-head screws. 8. One method of obtaining a straight cut line for use depends, of course, on the demands of...-base and optional templet guides. BM2610995777 10/03 10/7/03 4:51 PM Page 15 CENTERING THE SUB-BASE AND TEMPLET GUIDES Your router features the Bosch "Precision Centering Design". Its sub-base is complete. Insert templet guide (optional accessory) the installed template guide adapter as straight guides...
... pan-head screws (included). (Pan-head screws have the tapered heads.) The flathead screws and countersunk holes will pull the sub-base into 1/2" collet. 5. Tighten the pan-head screws. 8. One method of obtaining a straight cut line for use depends, of course, on the demands of...-base and optional templet guides. BM2610995777 10/03 10/7/03 4:51 PM Page 15 CENTERING THE SUB-BASE AND TEMPLET GUIDES Your router features the Bosch "Precision Centering Design". Its sub-base is complete. Insert templet guide (optional accessory) the installed template guide adapter as straight guides...
Operating Instructions
Page 16
...- FIG. 19 TEMPLET GUIDE ADAPTER TEMPLET GUIDE RELEASE LEVER TEMPLET GUIDE (optional accessory) FIG. 20 ROUTER BIT OFFSET COLLET CHUCK TEMPLET GUIDE ROUTER SUB-BASE TEMPLET PATTERN WORKPIECE DELUXE ROUTER GUIDE (Not included, available as accessory) The Bosch deluxe router guide is an optional accessory that the pattern will have to be made of plywood, hardboard...
...- FIG. 19 TEMPLET GUIDE ADAPTER TEMPLET GUIDE RELEASE LEVER TEMPLET GUIDE (optional accessory) FIG. 20 ROUTER BIT OFFSET COLLET CHUCK TEMPLET GUIDE ROUTER SUB-BASE TEMPLET PATTERN WORKPIECE DELUXE ROUTER GUIDE (Not included, available as accessory) The Bosch deluxe router guide is an optional accessory that the pattern will have to be made of plywood, hardboard...
Operating Instructions
Page 17
... Remove the collet chuck. Rotate depth stop turret to adjust the height of the router, move up and down spring defeat button. e. Engage plunge lock override... lever as follows: Facing the rear of the bit when the router is mounted under a router table. Note: This unique feature makes it will go. f. The motor is aligned with the lower end of the keyhole. c. To prepare the 1619EVS...the Bosch router table. Connect the depth rod to move plunge KEYHOLE lock lever approximately 90 degrees clockwise. When inverted, the weight of the router keeps...
... Remove the collet chuck. Rotate depth stop turret to adjust the height of the router, move up and down spring defeat button. e. Engage plunge lock override... lever as follows: Facing the rear of the bit when the router is mounted under a router table. Note: This unique feature makes it will go. f. The motor is aligned with the lower end of the keyhole. c. To prepare the 1619EVS...the Bosch router table. Connect the depth rod to move plunge KEYHOLE lock lever approximately 90 degrees clockwise. When inverted, the weight of the router keeps...
Operating Instructions
Page 18
... that accessory. ADJUSTING THE DEPTH 1. Lift router motor to the Bosch router table. RESTORING THE ROUTER TO NORMAL UPRIGHT (HAND-HELD) PLUNGE OPERATION 1. Remove the router from its normal upright position. 2. Reactivate the plunge return spring by turning it to the approximate...collet chuck. 3. WARNING override lever springs free, the plunge lock lever spring will automatically pop up and down . For easier under-table height adjustment, press the optional fine adjustment knob extension onto the end of the fine adjustment knob. (Fig. 25) FIG. 25 CONNECT THE ROUTER AND THE ROUTER...
... that accessory. ADJUSTING THE DEPTH 1. Lift router motor to the Bosch router table. RESTORING THE ROUTER TO NORMAL UPRIGHT (HAND-HELD) PLUNGE OPERATION 1. Remove the router from its normal upright position. 2. Reactivate the plunge return spring by turning it to the approximate...collet chuck. 3. WARNING override lever springs free, the plunge lock lever spring will automatically pop up and down . For easier under-table height adjustment, press the optional fine adjustment knob extension onto the end of the fine adjustment knob. (Fig. 25) FIG. 25 CONNECT THE ROUTER AND THE ROUTER...
Operating Instructions
Page 19
...and commutator in Meters 25 50 100 150 15...2.5 4.0 1.0 2.5 4.0 - --- - 1/4" Collet Chuck * 1/2" Collet Chuck * 24 mm Collet Nut Wrench * 3/8" Collet Chuck ** 8 mm Collet Chuck ** Dust Extraction Hood with Enhancement Ring *...Router Table ** Fine Adjustment Extension * Metric Coarse Adjustment Indicator ** (*= standard equipment) (**= optional accessories) -19- BM2610995777 10/03 10/7/03 4:51 PM Page 19 Maintenance Service ! CAUTION The depth rod and coarse adjustment lock must be lubricated or coarse adjustment lock will prevent excessive voltage drop, loss of operation, or at Bosch...
...and commutator in Meters 25 50 100 150 15...2.5 4.0 1.0 2.5 4.0 - --- - 1/4" Collet Chuck * 1/2" Collet Chuck * 24 mm Collet Nut Wrench * 3/8" Collet Chuck ** 8 mm Collet Chuck ** Dust Extraction Hood with Enhancement Ring *...Router Table ** Fine Adjustment Extension * Metric Coarse Adjustment Indicator ** (*= standard equipment) (**= optional accessories) -19- BM2610995777 10/03 10/7/03 4:51 PM Page 19 Maintenance Service ! CAUTION The depth rod and coarse adjustment lock must be lubricated or coarse adjustment lock will prevent excessive voltage drop, loss of operation, or at Bosch...
Parts Diagram
Page 2
...9 w/pos. 654/3 654/3 2 610 015 629 O-Ring {2} 78 724 2 610 906 283 1/4" Collet Assembly 91 724.1 2 610 906 287 3/8" Collet Assembly 91 724.2 2 610 906 284 1/2" Collet Assembly 91 804 2 610 997 157 Switch On/Off 15 w/pos. 18 805 3 604 460 515 ...370 Label 9 13 1 900 905 276 Ball Bearing 60 14 3 600 900 526 Ball Bearing 61 16 1 604 336 008 Brush Holder {2} 25 18 2 610 904 114 Screw {4} 89 19 2 910 611 020 Screw {2} 89 20 2 610 998 371 Label Caution 9... 610 909 058 Screw 89 66 2 610 996 137 Spring Washer 65 Service Notes: Pos. 1619EVS PLUNGE ROUTER Pos.
...9 w/pos. 654/3 654/3 2 610 015 629 O-Ring {2} 78 724 2 610 906 283 1/4" Collet Assembly 91 724.1 2 610 906 287 3/8" Collet Assembly 91 724.2 2 610 906 284 1/2" Collet Assembly 91 804 2 610 997 157 Switch On/Off 15 w/pos. 18 805 3 604 460 515 ...370 Label 9 13 1 900 905 276 Ball Bearing 60 14 3 600 900 526 Ball Bearing 61 16 1 604 336 008 Brush Holder {2} 25 18 2 610 904 114 Screw {4} 89 19 2 910 611 020 Screw {2} 89 20 2 610 998 371 Label Caution 9... 610 909 058 Screw 89 66 2 610 996 137 Spring Washer 65 Service Notes: Pos. 1619EVS PLUNGE ROUTER Pos.