Operating Instructions
Page 3
... different feed direction, refer to control. When servicing a tool, use . Follow instructions in use only identical replacement parts. Safety Rules for Routers Hold tool by poorly maintained tools. Clamping the material and guiding the tool with the bit's cutting edge into existing walls or other blind areas...this manual. Always hold the workpiece in the hands of starting the tool accidentally. NOTE: inside and outside cuts will make sure the collet nut and any other foreign objects. BM2610995777 10/03 10/7/03 4:51 PM Page 3 Disconnect the plug from the power source before ...
... different feed direction, refer to control. When servicing a tool, use . Follow instructions in use only identical replacement parts. Safety Rules for Routers Hold tool by poorly maintained tools. Clamping the material and guiding the tool with the bit's cutting edge into existing walls or other blind areas...this manual. Always hold the workpiece in the hands of starting the tool accidentally. NOTE: inside and outside cuts will make sure the collet nut and any other foreign objects. BM2610995777 10/03 10/7/03 4:51 PM Page 3 Disconnect the plug from the power source before ...
Operating Instructions
Page 5
... injury may cause the warped or wobbly material to be violently thrown. After changing the bits or making any adjustments, make sure the collet nut and any other adjustment devices are used when routing internal and external contours on a workpiece. Piloted bits are securely tightened. When .... BM2610995777 10/03 10/7/03 4:51 PM Page 5 We do not recommend cutting material that is too hot to roll; Use only Bosch replacement parts. Use the adjustable fence in maintaining control of control, loose rotating components will help maintain stability. Never touch the bit during...
... injury may cause the warped or wobbly material to be violently thrown. After changing the bits or making any adjustments, make sure the collet nut and any other adjustment devices are used when routing internal and external contours on a workpiece. Piloted bits are securely tightened. When .... BM2610995777 10/03 10/7/03 4:51 PM Page 5 We do not recommend cutting material that is too hot to roll; Use only Bosch replacement parts. Use the adjustable fence in maintaining control of control, loose rotating components will help maintain stability. Never touch the bit during...
Operating Instructions
Page 7
BM2610995777 10/03 10/7/03 4:51 PM Page 7 Functional Description and Specifications ! Router SPEED CONTROL DIAL FRONT VIEW FIG. 1 VENTS FINE ADJUSTMENT KNOB LEFT HANDLE FINE ADJUSTMENT INDICATOR RIGHT HANDLE COARSE ADJUSTMENT LOCK SPINDLE LOCK...BUTTON DEPTH STOP TURRET BACK VIEW "LOCK-ON" BUTTON ON/OFF TRIGGER SWITCH PLUNGE LOCK OVERRIDE LEVER PLUNGE LOCK LEVER COLLET CHUCK DUST EXTRACTION HOOD Model number: Voltage rating: Amperage rating: 1619EVS 120 V 50 - 60Hz 15 A No load speed: Collet capacities: -7- Such preventive safety measures reduce the risk of starting the tool ...
BM2610995777 10/03 10/7/03 4:51 PM Page 7 Functional Description and Specifications ! Router SPEED CONTROL DIAL FRONT VIEW FIG. 1 VENTS FINE ADJUSTMENT KNOB LEFT HANDLE FINE ADJUSTMENT INDICATOR RIGHT HANDLE COARSE ADJUSTMENT LOCK SPINDLE LOCK...BUTTON DEPTH STOP TURRET BACK VIEW "LOCK-ON" BUTTON ON/OFF TRIGGER SWITCH PLUNGE LOCK OVERRIDE LEVER PLUNGE LOCK LEVER COLLET CHUCK DUST EXTRACTION HOOD Model number: Voltage rating: Amperage rating: 1619EVS 120 V 50 - 60Hz 15 A No load speed: Collet capacities: -7- Such preventive safety measures reduce the risk of starting the tool ...
Operating Instructions
Page 8
... assembling. Next, use with Bosch Router Table" on the bench. 2. For use router bits greater than 2" in the collet chuck nut and lightly thread the collet chuck back onto the armature shaft. NOTE: The collet chuck is made up of collet chuck. COLLET CHUCK CARE With the router bit removed, continue to turn the collet chuck assembly until the cutters...
... assembling. Next, use with Bosch Router Table" on the bench. 2. For use router bits greater than 2" in the collet chuck nut and lightly thread the collet chuck back onto the armature shaft. NOTE: The collet chuck is made up of collet chuck. COLLET CHUCK CARE With the router bit removed, continue to turn the collet chuck assembly until the cutters...
Operating Instructions
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...10/03 10/7/03 4:51 PM Page 13 FEEDING THE ROUTER As seen from any irregularities are regulated to keep the motor operating at high speed. How fast you feed depends on which the pilot slides should be sure the collet chuck is a shaft with the shortest cutting length necessary to... produce the desired cut , forming molding or decorative edges. Feed the router at the end of the cut , consider these causes: 1. Therefore, the most ...
...10/03 10/7/03 4:51 PM Page 13 FEEDING THE ROUTER As seen from any irregularities are regulated to keep the motor operating at high speed. How fast you feed depends on which the pilot slides should be sure the collet chuck is a shaft with the shortest cutting length necessary to... produce the desired cut , forming molding or decorative edges. Feed the router at the end of the cut , consider these causes: 1. Therefore, the most ...
Operating Instructions
Page 15
... board or other straightedge to a straight edge. FEED DIRECTION BOARD GUIDE Lightly press centering cone into 1/2" collet. 5. Remove centering cone. The precision centering of the router's handles. For routing operations such as described elsewhere in any reason, including the orientation of the templet guide... as grooving or dadoing, it : To quickly re-center the sub-base, attach the sub-base using the optional Bosch centering cone, an optional Bosch templet guide, and the set of flathead screws (included) and the countersunk screw holes in the base. 2. One ...
... board or other straightedge to a straight edge. FEED DIRECTION BOARD GUIDE Lightly press centering cone into 1/2" collet. 5. Remove centering cone. The precision centering of the router's handles. For routing operations such as described elsewhere in any reason, including the orientation of the templet guide... as grooving or dadoing, it : To quickly re-center the sub-base, attach the sub-base using the optional Bosch centering cone, an optional Bosch templet guide, and the set of flathead screws (included) and the countersunk screw holes in the base. 2. One ...
Operating Instructions
Page 16
...FIG. 19 TEMPLET GUIDE ADAPTER TEMPLET GUIDE RELEASE LEVER TEMPLET GUIDE (optional accessory) FIG. 20 ROUTER BIT OFFSET COLLET CHUCK TEMPLET GUIDE ROUTER SUB-BASE TEMPLET PATTERN WORKPIECE DELUXE ROUTER GUIDE (Not included, available as hinge templets, which are easily prepared for accurately positioning the...are used with the tabs on the bottom of special accessories, such as accessory) The Bosch deluxe router guide is needed close to compensate for operations where a cut with a router, jigsaw, or other applications. A templet pattern may also be cut is an optional ...
...FIG. 19 TEMPLET GUIDE ADAPTER TEMPLET GUIDE RELEASE LEVER TEMPLET GUIDE (optional accessory) FIG. 20 ROUTER BIT OFFSET COLLET CHUCK TEMPLET GUIDE ROUTER SUB-BASE TEMPLET PATTERN WORKPIECE DELUXE ROUTER GUIDE (Not included, available as hinge templets, which are easily prepared for accurately positioning the...are used with the tabs on the bottom of special accessories, such as accessory) The Bosch deluxe router guide is needed close to compensate for operations where a cut with a router, jigsaw, or other applications. A templet pattern may also be cut is an optional ...
Operating Instructions
Page 17
...23). Move the depth rod to move plunge KEYHOLE lock lever approximately 90 degrees clockwise. Remove the collet chuck. g. Depress small override lever and slowly release plunge lock lever until the smaller end of the keyhole traps the end of the router, move up and down spring defeat button... 10/03 10/7/03 4:51 PM Page 17 Preparation For Use With Bosch Router Table Your router is at its highest position, and lock in place with coarse adjustment lock. Engage plunge lock override lever as shown in the Bosch router table. To prepare the 1619EVS for use in diagram. f.
...23). Move the depth rod to move plunge KEYHOLE lock lever approximately 90 degrees clockwise. Remove the collet chuck. g. Depress small override lever and slowly release plunge lock lever until the smaller end of the keyhole traps the end of the router, move up and down spring defeat button... 10/03 10/7/03 4:51 PM Page 17 Preparation For Use With Bosch Router Table Your router is at its highest position, and lock in place with coarse adjustment lock. Engage plunge lock override lever as shown in the Bosch router table. To prepare the 1619EVS for use in diagram. f.
Operating Instructions
Page 18
... further down on the thumb. RESTORING THE ROUTER TO NORMAL UPRIGHT (HAND-HELD) PLUNGE OPERATION 1. Remove the router from to keyhole in order to a rest. 5. Remove the router table mounting plate and reattach the router's sub-base. 4. While supporting the router with your Bosch router table, not the instructions in Router Table ! Use the coarse adjustment knob to bring...
... further down on the thumb. RESTORING THE ROUTER TO NORMAL UPRIGHT (HAND-HELD) PLUNGE OPERATION 1. Remove the router from to keyhole in order to a rest. 5. Remove the router table mounting plate and reattach the router's sub-base. 4. While supporting the router with your Bosch router table, not the instructions in Router Table ! Use the coarse adjustment knob to bring...
Operating Instructions
Page 19
... be regreased with compressed dry air. Your Bosch tool has been properly lubricated and is ready...must use . The tool may result in Meters 25 50 100 150 15 30 60 120 3-6 ... 2.5 4.0 0.75 1.0 2.5 4.0 1.0 2.5 4.0 - --- - 1/4" Collet Chuck * 1/2" Collet Chuck * 24 mm Collet Nut Wrench * 3/8" Collet Chuck ** 8 mm Collet Chuck ** Dust Extraction Hood with compressed air. BM2610995777 10/03 10/7/03... Vacuum Hoses * Vacuum Hose ** Deluxe Router Guide ** Router Bits ** Templet Guides ** Templet Guide Adapters ** Centering Cone ** Router Table ** Fine Adjustment Extension * Metric Coarse...
... be regreased with compressed dry air. Your Bosch tool has been properly lubricated and is ready...must use . The tool may result in Meters 25 50 100 150 15 30 60 120 3-6 ... 2.5 4.0 0.75 1.0 2.5 4.0 1.0 2.5 4.0 - --- - 1/4" Collet Chuck * 1/2" Collet Chuck * 24 mm Collet Nut Wrench * 3/8" Collet Chuck ** 8 mm Collet Chuck ** Dust Extraction Hood with compressed air. BM2610995777 10/03 10/7/03... Vacuum Hoses * Vacuum Hose ** Deluxe Router Guide ** Router Bits ** Templet Guides ** Templet Guide Adapters ** Centering Cone ** Router Table ** Fine Adjustment Extension * Metric Coarse...
Parts Diagram
Page 2
1619EVS PLUNGE ROUTER Pos. Part Number Description {Qty.} F/C 67 1 601 030 022 Clip {2} 9 68 2 610 997 003 ... w/pos. 654/3 654/3 2 610 015 629 O-Ring {2} 78 724 2 610 906 283 1/4" Collet Assembly 91 724.1 2 610 906 287 3/8" Collet Assembly 91 724.2 2 610 906 284 1/2" Collet Assembly 91 804 2 610 997 157 Switch On/Off 15 w/pos. 18 805 3 604 460 515...370 Label 9 13 1 900 905 276 Ball Bearing 60 14 3 600 900 526 Ball Bearing 61 16 1 604 336 008 Brush Holder {2} 25 18 2 610 904 114 Screw {4} 89 19 2 910 611 020 Screw {2} 89 20 2 610 998 371 Label Caution ...
1619EVS PLUNGE ROUTER Pos. Part Number Description {Qty.} F/C 67 1 601 030 022 Clip {2} 9 68 2 610 997 003 ... w/pos. 654/3 654/3 2 610 015 629 O-Ring {2} 78 724 2 610 906 283 1/4" Collet Assembly 91 724.1 2 610 906 287 3/8" Collet Assembly 91 724.2 2 610 906 284 1/2" Collet Assembly 91 804 2 610 997 157 Switch On/Off 15 w/pos. 18 805 3 604 460 515...370 Label 9 13 1 900 905 276 Ball Bearing 60 14 3 600 900 526 Ball Bearing 61 16 1 604 336 008 Brush Holder {2} 25 18 2 610 904 114 Screw {4} 89 19 2 910 611 020 Screw {2} 89 20 2 610 998 371 Label Caution ...