Operating Instructions
Page 3
... When routing or cutting, the direction of hard surfaces, like concrete, stone, etc... NOTE: inside and outside cuts will make sure the collet nut and any adjustments, changing accessories, or storing the tool. Keep cutting tools sharp and clean. Develop a periodic maintenance schedule for your tool...may grab the material causing loss of control of this manual. When servicing a tool, use . Never lay workpiece on feeding the router. Using personal safety devices and working in safe environment reduces risk of parts, and any other hand when in well ventilated area. ...
... When routing or cutting, the direction of hard surfaces, like concrete, stone, etc... NOTE: inside and outside cuts will make sure the collet nut and any adjustments, changing accessories, or storing the tool. Keep cutting tools sharp and clean. Develop a periodic maintenance schedule for your tool...may grab the material causing loss of control of this manual. When servicing a tool, use . Never lay workpiece on feeding the router. Using personal safety devices and working in safe environment reduces risk of parts, and any other hand when in well ventilated area. ...
Operating Instructions
Page 5
... by bare hands. Loose adjustment device can unexpectedly shift, causing loss of the piloted bit assists in straight cutting applications. Use only Bosch replacement parts. Any others may result. causing you to be used . The bearing of control, loose rotating components will cause injury ... lose control, kickback and serious personal injury may create a hazard. -5- After changing the bits or making any adjustments, make sure the collet nut and any other adjustment devices are used when routing internal and external contours on a workpiece. Cutting the material with a spinning bit ...
... by bare hands. Loose adjustment device can unexpectedly shift, causing loss of the piloted bit assists in straight cutting applications. Use only Bosch replacement parts. Any others may result. causing you to be used . The bearing of control, loose rotating components will cause injury ... lose control, kickback and serious personal injury may create a hazard. -5- After changing the bits or making any adjustments, make sure the collet nut and any other adjustment devices are used when routing internal and external contours on a workpiece. Cutting the material with a spinning bit ...
Operating Instructions
Page 7
...SUB-BASE n0 8,000-21,000/min 1/4", 3/8", 1/2", 8mm Such preventive safety measures reduce the risk of starting the tool accidentally. Router SPEED CONTROL DIAL FRONT VIEW FIG. 1 VENTS FINE ADJUSTMENT KNOB LEFT HANDLE FINE ADJUSTMENT INDICATOR RIGHT HANDLE COARSE ADJUSTMENT LOCK SPINDLE LOCK DIRECTION... COARSE ADJUSTMENT KNOB SPRING DEFEAT BUTTON DEPTH STOP TURRET BACK VIEW "LOCK-ON" BUTTON ON/OFF TRIGGER SWITCH PLUNGE LOCK OVERRIDE LEVER PLUNGE LOCK LEVER COLLET CHUCK DUST EXTRACTION HOOD Model number: Voltage rating: Amperage rating: 1619EVS 120 V 50 - 60Hz 15 A No load speed...
...SUB-BASE n0 8,000-21,000/min 1/4", 3/8", 1/2", 8mm Such preventive safety measures reduce the risk of starting the tool accidentally. Router SPEED CONTROL DIAL FRONT VIEW FIG. 1 VENTS FINE ADJUSTMENT KNOB LEFT HANDLE FINE ADJUSTMENT INDICATOR RIGHT HANDLE COARSE ADJUSTMENT LOCK SPINDLE LOCK DIRECTION... COARSE ADJUSTMENT KNOB SPRING DEFEAT BUTTON DEPTH STOP TURRET BACK VIEW "LOCK-ON" BUTTON ON/OFF TRIGGER SWITCH PLUNGE LOCK OVERRIDE LEVER PLUNGE LOCK LEVER COLLET CHUCK DUST EXTRACTION HOOD Model number: Voltage rating: Amperage rating: 1619EVS 120 V 50 - 60Hz 15 A No load speed...
Operating Instructions
Page 8
... a firm grip, occasionally blow out the collet chuck with FIG. 4 compressed air, and clean the taper in the collet chuck nut and lightly thread the collet chuck back onto the armature shaft. check to 1/4" away from its side with Bosch Router Table" on page 16. ! NOTE: it... will not fit through the sub-base. NOTE: The collet chuck is made up of COLLET NUT two component parts COLLET CHUCK that the collet is loosened, continue to turn the collet chuck assembly until it pulls the collet free from the collet nut ...
... a firm grip, occasionally blow out the collet chuck with FIG. 4 compressed air, and clean the taper in the collet chuck nut and lightly thread the collet chuck back onto the armature shaft. check to 1/4" away from its side with Bosch Router Table" on page 16. ! NOTE: it... will not fit through the sub-base. NOTE: The collet chuck is made up of COLLET NUT two component parts COLLET CHUCK that the collet is loosened, continue to turn the collet chuck assembly until it pulls the collet free from the collet nut ...
Operating Instructions
Page 13
... that follow the grain. overloads motor. 5. The router may stall if improperly used or overloaded. When routing a workpiece that requires edge forming on which the pilot slides should be sure the collet chuck is a shaft with the shortest cutting length necessary to produce the desired cut is too ...bearing bits. The edge on the endgrain, always rout the endgrain edge before use. FIG. 13 START HERE WORK BIT DIRECTION OF ROUTER FEED If the router is hard to control, heats up, runs very slowly or leaves an imperfect cut , forming molding or decorative edges. Feed smoothly ...
... that follow the grain. overloads motor. 5. The router may stall if improperly used or overloaded. When routing a workpiece that requires edge forming on which the pilot slides should be sure the collet chuck is a shaft with the shortest cutting length necessary to produce the desired cut is too ...bearing bits. The edge on the endgrain, always rout the endgrain edge before use. FIG. 13 START HERE WORK BIT DIRECTION OF ROUTER FEED If the router is hard to control, heats up, runs very slowly or leaves an imperfect cut , forming molding or decorative edges. Feed smoothly ...
Operating Instructions
Page 15
...securely clamp a board or other straightedge to move. 3. FEED DIRECTION BOARD GUIDE Use narrow end of cone when inserting into 1/4" collet, wider end of the router's handles. Its sub-base is complete. Insert the pan-head screws, not the flathead screws, through the work surface, and ...7. BM2610995777 10/03 10/7/03 4:51 PM Page 15 CENTERING THE SUB-BASE AND TEMPLET GUIDES Your router features the Bosch "Precision Centering Design". Precision centering allows you use in a router table, here's how to re-center the sub-base when reattaching it is very close to closely...
...securely clamp a board or other straightedge to move. 3. FEED DIRECTION BOARD GUIDE Use narrow end of cone when inserting into 1/4" collet, wider end of the router's handles. Its sub-base is complete. Insert the pan-head screws, not the flathead screws, through the work surface, and ...7. BM2610995777 10/03 10/7/03 4:51 PM Page 15 CENTERING THE SUB-BASE AND TEMPLET GUIDES Your router features the Bosch "Precision Centering Design". Precision centering allows you use in a router table, here's how to re-center the sub-base when reattaching it is very close to closely...
Operating Instructions
Page 16
... in size from the templet pattern by that will differ in your BOSCH catalog. FIG. 19 TEMPLET GUIDE ADAPTER TEMPLET GUIDE RELEASE LEVER TEMPLET GUIDE (optional accessory) FIG. 20 ROUTER BIT OFFSET COLLET CHUCK TEMPLET GUIDE ROUTER SUB-BASE TEMPLET PATTERN WORKPIECE DELUXE ROUTER GUIDE (Not included, available as hinge templets, which are easily prepared...
... in size from the templet pattern by that will differ in your BOSCH catalog. FIG. 19 TEMPLET GUIDE ADAPTER TEMPLET GUIDE RELEASE LEVER TEMPLET GUIDE (optional accessory) FIG. 20 ROUTER BIT OFFSET COLLET CHUCK TEMPLET GUIDE ROUTER SUB-BASE TEMPLET PATTERN WORKPIECE DELUXE ROUTER GUIDE (Not included, available as hinge templets, which are easily prepared...
Operating Instructions
Page 17
...1619EVS for use in Fig. 23. -17- Allow the motor to move plunge KEYHOLE lock lever approximately 90 degrees clockwise. The motor is now free to move up and down on metal housing as shown in diagram. When inverted, the weight of the router, move up slightly. Plunge the router...the base so 2. Remove the collet chuck. BM2610995777 10/03 10/7/03 4:51 PM Page 17 Preparation For Use With Bosch Router Table Your router is uniquely suited for table mounting, do the following: HOUSING FIG. 22 PLUNGE LOCK OVERRIDE LEVER PLUNGE LOCK LEVER d. Depress small override...
...1619EVS for use in Fig. 23. -17- Allow the motor to move plunge KEYHOLE lock lever approximately 90 degrees clockwise. The motor is now free to move up and down on metal housing as shown in diagram. When inverted, the weight of the router, move up slightly. Plunge the router...the base so 2. Remove the collet chuck. BM2610995777 10/03 10/7/03 4:51 PM Page 17 Preparation For Use With Bosch Router Table Your router is uniquely suited for table mounting, do the following: HOUSING FIG. 22 PLUNGE LOCK OVERRIDE LEVER PLUNGE LOCK LEVER d. Depress small override...
Operating Instructions
Page 18
... the fine adjustment knob. (Fig. 25) FIG. 25 CONNECT THE ROUTER AND THE ROUTER TABLE SWITCH To prepare for mounting to the left. Plug the router table switch cord to a rest. 5. Remove the bit and collet chuck. 3. Use the coarse adjustment knob to bring it to the Bosch router table. Once the small plunge lock ! The motor can spring...
... the fine adjustment knob. (Fig. 25) FIG. 25 CONNECT THE ROUTER AND THE ROUTER TABLE SWITCH To prepare for mounting to the left. Plug the router table switch cord to a rest. 5. Remove the bit and collet chuck. 3. Use the coarse adjustment knob to bring it to the Bosch router table. Once the small plunge lock ! The motor can spring...
Operating Instructions
Page 19
...Bosch Service Station. CARBON BRUSHES The brushes and commutator in Meters 25 50 100 150 15 30 60 120 3-6 6-8 8-10 10-12 12-16 18 16 16 14 18 16 14 12 18 16 14 12 16 16 14 12 14 12 - - 0.75 0.75 1.5 2.5 0.75 1.0 2.5 4.0 0.75 1.0 2.5 4.0 1.0 2.5 4.0 - --- - 1/4" Collet Chuck * 1/2" Collet Chuck * 24 mm Collet Nut Wrench * 3/8" Collet...carrying the current necessary for Various Vacuum Hoses * Vacuum Hose ** Deluxe Router Guide ** Router Bits ** Templet Guides ** Templet Guide Adapters ** Centering Cone ** Router Table ** Fine Adjustment Extension * Metric Coarse Adjustment Indicator ** (*= ...
...Bosch Service Station. CARBON BRUSHES The brushes and commutator in Meters 25 50 100 150 15 30 60 120 3-6 6-8 8-10 10-12 12-16 18 16 16 14 18 16 14 12 18 16 14 12 16 16 14 12 14 12 - - 0.75 0.75 1.5 2.5 0.75 1.0 2.5 4.0 0.75 1.0 2.5 4.0 1.0 2.5 4.0 - --- - 1/4" Collet Chuck * 1/2" Collet Chuck * 24 mm Collet Nut Wrench * 3/8" Collet...carrying the current necessary for Various Vacuum Hoses * Vacuum Hose ** Deluxe Router Guide ** Router Bits ** Templet Guides ** Templet Guide Adapters ** Centering Cone ** Router Table ** Fine Adjustment Extension * Metric Coarse Adjustment Indicator ** (*= ...
Parts Diagram
Page 2
...9 w/pos. 654/3 654/3 2 610 015 629 O-Ring {2} 78 724 2 610 906 283 1/4" Collet Assembly 91 724.1 2 610 906 287 3/8" Collet Assembly 91 724.2 2 610 906 284 1/2" Collet Assembly 91 804 2 610 997 157 Switch On/Off 15 w/pos. 18 805 3 604 460 515 ... 370 Label 9 13 1 900 905 276 Ball Bearing 60 14 3 600 900 526 Ball Bearing 61 16 1 604 336 008 Brush Holder {2} 25 18 2 610 904 114 Screw {4} 89 19 2 910 611 020 Screw {2} 89 20 2 610 998 371 Label Caution 9...2 610 909 058 Screw 89 66 2 610 996 137 Spring Washer 65 Service Notes: Pos. 1619EVS PLUNGE ROUTER Pos.
...9 w/pos. 654/3 654/3 2 610 015 629 O-Ring {2} 78 724 2 610 906 283 1/4" Collet Assembly 91 724.1 2 610 906 287 3/8" Collet Assembly 91 724.2 2 610 906 284 1/2" Collet Assembly 91 804 2 610 997 157 Switch On/Off 15 w/pos. 18 805 3 604 460 515 ... 370 Label 9 13 1 900 905 276 Ball Bearing 60 14 3 600 900 526 Ball Bearing 61 16 1 604 336 008 Brush Holder {2} 25 18 2 610 904 114 Screw {4} 89 19 2 910 611 020 Screw {2} 89 20 2 610 998 371 Label Caution 9...2 610 909 058 Screw 89 66 2 610 996 137 Spring Washer 65 Service Notes: Pos. 1619EVS PLUNGE ROUTER Pos.