2005 Yamaha Motorsports Bruin 250 Problems and Repair Information

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Owners Manual - Page 7

......5-8 Battery...5-8 Tires ...5-9 How to measure tire pressure...5-11 Tire wear limit...5-12 OPERATION...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Warming up...6-3 Drive select lever operation and reverse driving...6-4 Shifting ...6-5 To start out and accelerate ...6-6 To decelerate ...6-7 Engine break-in ...6-7 Parking...6-8 Parking on a slope...6-9 Accessories and loading...
Owners Manual - Page 8

Storage ...9-3 Cleaning ...9-1 B. 8 PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-3 Engine oil and oil filter element ...8-6 Final gear oil ...8-12 Spark plug inspection...8-15 Air filter element cleaning...8-18 Spark arrester cleaning ...8-22 Carburetor adjustment...8-23 ...
Owners Manual - Page 14

... if you do not follow these instructions: G Read this manual and all labels carefully and follow the age recommendation: - Beginners should never operate an ATV with engine size greater than 90cc. G Never carry a passenger on ... under 16 years old should receive training from other vehicles including motorcycles and cars. An ATV handles differently from a certified instructor.
Owners Manual - Page 17

... stopping ability. Learn to proceed in reverse, go slowly and be properly distributed and securely attached. Always maintain proper tire pressure as ice, go slowly. G G G G G G G Always be sure there are no obstacles or... improper installation or use the size and type of accessories. Cargo should be very cautious in this manual. Reduce speed and follow instructions in this...
Owners Manual - Page 20

... Parking brake 22. Starter (choke) 23. Engine oil drain bolt 18. Fuel tank cap 26. Rear shock absorber spring preload.... 14. Spark arrester Storage compartment Air filter case Engine oil dipstick Front brake fluid reservoir Brake pedal Clutch adjusting bolt Engine oil filter element Rear brake light switch Headlight Fuel cock Recoil starter Fuses Battery 15. Handlebar switches 21...
Owners Manual - Page 24

... "R" 2. Neutral indicator light "N" 1. Light switch "OFF/ / 2. Start switch " " EBU12050 " " EBU12500 Reverse indicator light "R" This indicator light comes on when the transmission is in neutral. 4-2 Engine stop switch " / " Make sure that the engine stop switch is in an emergency. EBU00603 Neutral indicator light "N" This indicator light comes on when the drive select lever is...
Owners Manual - Page 26

... machine by varying the throttle position. Consult a Yamaha dealer if you can't find or solve the problem yourself. 1. If it returns to the idle position as soon as the lever is released. Before starting the engine, check the throttle to be hard to operate, making it is operating smoothly. Throttle lever 4-4 EBU00062...
Owners Manual - Page 31

... either forward or in reverse. Neutral position 4-9 EBU00083 EBU00085 Shift pedal This machine is located on the left side of the engine. The shift pedal is equipped with a constantmesh 5-speed transmission. Neutral is used for drive select lever operation. 1. Shift pedal N. Drive select lever The drive select lever is at the bottom...
Owners Manual - Page 32

... not to move unexpectedly, which could start to pull the rope all the way out. HOW TO AVOID THE HAZARD Put the transmission in gear and/or starting the engine. 1. EBU00590 Recoil starter Firmly grasp the handle and pull slightly until engagement can be felt. WHAT CAN HAPPEN The ATV could cause...
Owners Manual - Page 43

Do not ride the ATV if you find any problem with improperly operating brakes. If a problem cannot be corrected by the adjustment procedures provided in this manual, have a Yamaha dealer check for the cause. 5-4 WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE ...
Owners Manual - Page 45

... filler tube 2. gasohol containing ethanol and that containing methanol. Fuel expands when it may cause fuel system damage or vehicle performance problems. WARNING POTENTIAL HAZARD Improper care when refueling. Fuel level 5-6 Gasohol containing methanol is overfilled, fuel could spill out due to spill fuel, especially on the engine or exhaust pipe. Be careful not to heat from the...
Owners Manual - Page 52

... a cold engine WARNING POTENTIAL HAZARD Freezing control cables in serious injury or death. Turn the fuel cock to " ". 4. Set the parking brake. 2. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. If...or injury. Shift the transmission into neutral. WHAT CAN HAPPEN You could be unable to an accident or collision. Turn the main switch to "ON" and the engine stop switch to "ON...
Owners Manual - Page 53

...;F)-30°C (90°F) and warming up position. Fully open 1. Starter (choke) 2. Half open 3. a. Closed 11 12 13 14 6. NOTE: G When the transmission is in reference to the figure: Position 1: Cold engine startambient temperature below 5°C (40°F). G The engine can be started in any gear if the rear brake lever is applied.
Owners Manual - Page 57

... a long distance. Release the throttle lever. Inadequate lubrication may result. 2. CAUTION: _ Do not coast for long periods with gears in neutral, the transmission is only properly lubricated when the engine is running. WARNING POTENTIAL HAZARD Opening the throttle before opening the throttle. EBU00205 To start out and accelerate: 1. Otherwise, damage to the...
Owners Manual - Page 74

... properly distributed and securely attached. Reduce speed when carrying cargo or pulling a trailer. Reduce your Owner's Manual for carrying cargo or pulling a trailer. 7-11 MAXIMUM LOADING LIMIT G Vehicle loading limit (total weight of cargo, rider and accessories, and tongue weight): 165 kg (364 lb) G Front carrier: 30 kg (66 lb) G Rear carrier: 45...
Owners Manual - Page 93

... Avoid sharp angles which may be able to react to obstacles which could allow the engine compression to do most of the braking for going down a hill at an angle that would cause the vehicle to lean sharply to one side. WHAT CAN HAPPEN Could cause loss of control or... your ATV downhill, shift your weight as far to the rear and uphill side of the ATV as described in this Owner's Manual.
Owners Manual - Page 104

... AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified. 8-1 Owner's manual and tool kit You are explained on the following pages. Put the owner's tool kit and low-pressure tire gauge under the seat. 1. Owner's tool kit Have a Yamaha dealer perform service if you are not familiar with machine service. 1 2 3 EBU14510 4 5 6 7 8 9 10 11 12 13 14...
Owners Manual - Page 105

... of this vehicle may cause changes in handling which in some situations could lead to an accident. WHAT CAN HAPPEN Improper installation of accessories or modification of accessories. If you have a torque wrench available during a service operation requiring one, take your own preventive maintenance and minor repairs. The tools provided in the Owner's tool kit are...
Owners Manual - Page 119

...important engine component and is easy to slowly break down and erode. You should replace the spark plug with a wire thickness gauge and, if necessary, adjust the gap to -light tan color for an ATV that is a medium-to specification. ... not attempt to a Yamaha dealer. Instead, take the ATV to diagnose such problems yourself. The condition of the spark plug can indicate the condition of the...
Owners Manual - Page 155

... brush. Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin-operated car washers. 4. An ...a garden hose. Once the majority of wheel bearings, brakes, transmission seals and electrical devices. b. CAUTION: Excessive water pressure may be.... 3. If the engine case is handy for hard-to prevent water entry. Rinse the machine...

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