2004 Yamaha Motorsports SXVenom Problems and Repair Information

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Owners Manual - Page 1

SNOWMOBILE OWNER'S MANUAL SXV60J SXV60ERJ VT60J LIT-12628-02-30 8EX-28199-10
Owners Manual - Page 3

...FRAME NUMBER: CZ-01E B B. KEY NUMBER: C CZ-01E Record the frame number, engine number (Primary ID), and key number in the spaces provided for assistance when ordering spare ...1 The frame number is the seventeen-digit number stamped on the frame of the snowmobile. (See fig. È.) 2 The engine number is stamped in the location as shown. (See fig. É.) 3 Key number (See fig. Ê.) Also,...
Owners Manual - Page 4

... snowmobile. SXV60J SXV60ERJ VT60J OWNER'S MANUAL ©2003 by Yamaha Motor Corporation, U.S.A. 1st Edition, April 2003 All rights reserved. Printed in these fields. To maintain the high quality and performance of this snowmobile, it is the result of Yamaha's vast experience in the production of craftsmanship and reliability that you and your Yamaha...
Owners Manual - Page 5

...manual by the following notations. This manual should remain with the snowmobile when resold. @ Particularly important information is any question concerning this manual..., please consult a Yamaha dealer. BECOME ALERT! YOUR SAFETY IS INVOLVED! If there is distinguished in this manual. Therefore, while this manual... AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE ...
Owners Manual - Page 6

... WARRANTY ...1-1 YAMAHA EXTENDED SERVICE (Y.E.S.) ...1-4 LOCATION OF THE IMPORTANT LABELS ...2-1 SAFETY INFORMATION ...3-1 DESCRIPTION ...4-1 CONTROL FUNCTIONS ...5-1 Main switch...5-1 Starter lever (choke) ...5-2 Throttle lever...5-2 Throttle override system (T.O.R.S.) ...5-2 Speedometer unit ...5-4 High beam indicator light ...5-5 Fuel meter and grip/thumb warmer heat level indicator...5-5 Fuel...
Owners Manual - Page 7

... the engine...7-11 Transporting ...7-12 PERIODIC MAINTENANCE ...8-1 Periodic maintenance chart ...8-1 Tool kit ...8-4 Spark plug inspection ...8-4 Engine idle speed adjustment ...8-5 Throttle cable adjustment ...8-6 Oil pump cable ...replacement...8-29 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...11-1 Engine ...11-1 Chassis...11-2 Electric...11-3 WIRING DIAGRAM ...12-1
Owners Manual - Page 14

...Manual and all of the operating controls and their function. Consult a Yamaha dealer about any of the snowmobile, always perform..., and steering for your snowmobile, you could collide with another vehicle. 3. Make sure that the throttle lever moves freely and it...drive the snowmobile with all labels before starting the engine. Severe injury or death may overheat the brake disc...
Owners Manual - Page 21

... Off Run C 5-3 WARNING @ G G A @ If the T.O.R.S. is activated, make sure that the cause of the malfunction has been corrected and that the engine can be operated without a problem before restarting the engine. B Run On Off Run C Trouble Off Off T.O.R.S. Be sure to use the specified spark plug and spark plug cap. will not work...
Owners Manual - Page 24

..., then switches to the levels saved when the engine was stopped. @ ESU00287 Fuel level warning indicator The fuel level warning indicator indicates a malfunctioning sensor, disconnected ... of the above problems by the self-diagnosis device of the fuel meter flash pattern 1 2 0.5 s 0.5 s 8 · · · 3s Warning indicator, warning light, and fuel meter segment flash continuously...
Owners Manual - Page 25

... at the first opportunity. The coolant temperature warning indicator and warning light warn the rider of the above problems by the self-diagnosis device of the snowmobile. ESU00289 Coolant temperature warning indicator If the engine overheats, the coolant temperature warning indicator 1 and the warning light 2 come on . ESU00288 Oil level warning indicator...
Owners Manual - Page 26

... self-diagnosis warning indicator and warning light flash continuously during operation, there may be some problem with the electrical circuit, lead couplers, etc. (See page 5-9 for warning indicator and warning light flash pattern numbers 1-5.) Stop the engine and allow it to cool off. Then, check that the wire harness couplers are connected...
Owners Manual - Page 35

...) Recommended oil: YAMALUBE 2-cycle oil ESU00086 Coolant Check the coolant level in the coolant reservoir when the engine is harmful to the engine parts. ESU00299 Engine oil Make sure that snow or ice does not enter the fuel tank when refueling. Do not use boiled or distilled water, if soft water is not recommended...
Owners Manual - Page 43

... check the "SAFETY INFORMATION" section carefully before starting ) NOTE: @ The starter lever (choke) is not required when the engine is returned to the "ON" position. 1 "ON" 3. Turn the main switch to the closed position. @ Manual starting model For SXV60 2. Put the starter lever (choke) in the closed position. 7-1 Warm up ) Closed (warm...
Owners Manual - Page 44

...kit and proceed as possible to the closed position. 1 "START" CAUTION: @ G G Release the switch immediately after the engine starts. Proceed with the "Starting the engine" section items 1 and 2 for the "Manual.... Tighten the emergency starter rope on any one attempt. @ ESU00248 Emergency engine starting Manual starting model For SXV60 If the recoil starter system should be as short as...
Owners Manual - Page 45

...wind the emergency starter rope around your hand. @ 6. Warm up the engine until it does not run roughly or begin to stall when the starter ...the rope counterclockwise three turns on the primary sheave assembly. 5. After the engine starts, put the starter lever (choke) in the "Starting the engine" and "Manual starting model" sections. 7-3 Mesh the rope stopper with the moving primary ...
Owners Manual - Page 47

...read this Owner's Manual completely and understand the operation of the snowmobile to achieve the skill necessary to enjoy riding safely. With the engine idling, release the ...parking brake. 2. Never put your snowmobile. Before operating the snowmobile, read the Snowmobiler's Safety Handbook that is supplied with operating your snowmobile at maximum performance...
Owners Manual - Page 58

... a light tan color for inspection and possible repairs. A ESU01430 Tool kit The owner's tool kit has the tools which are sufficient for that cylinder. If a spark plug shows a distinctly different color, there could indicate an intake track air leak or carburetion problem for most periodic maintenance and minor repair. Specified spark plug: BR9ES (NGK) 8-4 The...
Owners Manual - Page 64

...performance of a gasoline engine to about 3% for every 305 m (1,000 ft) of the problems found in high altitude riding. Less air means less oxygen available for the altitude where you bought it, be reduced at higher altitudes. Common problems... are the most of elevation. To overcome operating with less power at higher altitude means there is less horsepower available,...
Owners Manual - Page 85

...Tight, loose, or broken drive chain ...Ask a Yamaha dealer to inspect. 3. Problem with the driveline ...See H above . Engine overheats 1. Insufficient coolant ...Add coolant. 2. Air in the drive track, or.... 3. "Hydrolock" occurs when fuel has filled the crankcase when the vehicle has been transported...Remove the spark plugs and turn the engine over several times with the correct...
Owners Manual - Page 89

SPECIFICATIONS SXV60/SXV60ER/VT60 2,780 mm (...Engine oil type Carburetor type Fuel SXV60/SXV60ER/VT60 Liquid cooled 2-stroke, 7-port Parallel 3-cylinder 593 cm3 65.0 × 59.6 mm (2.56 × 2.35 in) 1,600 ± 100 r/min YAMALUBE 2-cycle oil MIKUNI, TM31 × 3 Unleaded gasoline R+M ; 88 or higher 2 Manual with recoil starter: SXV60 Electric and manual with recoil starter: SXV60ER/VT60 Pump...

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