Owners Manual
Page 6
...belt holders ...5-14 Spark plug holders...5-14 Carburetor heating lever...5-14 Backrest ...5-15 Storage compartment ...5-15 PRE-OPERATION CHECKS ...6-1 Fuel ...6-1 Engine oil...6-2 Coolant ...6-2 Throttle lever ...6-3 Recoil starter ...6-3 Throttle override system (T.O.R.S.) ...6-3 Brake ...6-4 Brake fluid leakage ...6-5 V-belt ...6-5 Drive guard ...6-5 Drive track ...6-6 Slide runners ...6-6 Skis and ski runners ...6-7 Steering system...6-7 Lights ...6-7 Battery ...6-7 Air filter ...6-8 Fittings and fasteners ...6-9 Tool kit and recommended equipment...6-9 OPERATION ...7-1 Starting the engine...
...belt holders ...5-14 Spark plug holders...5-14 Carburetor heating lever...5-14 Backrest ...5-15 Storage compartment ...5-15 PRE-OPERATION CHECKS ...6-1 Fuel ...6-1 Engine oil...6-2 Coolant ...6-2 Throttle lever ...6-3 Recoil starter ...6-3 Throttle override system (T.O.R.S.) ...6-3 Brake ...6-4 Brake fluid leakage ...6-5 V-belt ...6-5 Drive guard ...6-5 Drive track ...6-6 Slide runners ...6-6 Skis and ski runners ...6-7 Steering system...6-7 Lights ...6-7 Battery ...6-7 Air filter ...6-8 Fittings and fasteners ...6-9 Tool kit and recommended equipment...6-9 OPERATION ...7-1 Starting the engine...
Owners Manual
Page 7
... ...8-10 Cooling system ...8-11 V-belt replacement ...8-13 Checking the oil level of the drive chain housing ...8-15 Checking the brake pads...8-17 Checking the parking brake pads...8-17 Checking the brake fluid level...8-18 Brake fluid replacement...8-18 Suspension...8-18 Drive track adjustment...8-23 Ski alignment ...8-25 Lubrication ...8-26 Headlight bulb replacement...8-27 Headlight beam adjustment...8-27 Battery ...8-28 Fuse replacement...8-29 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...11-1 Engine ...11-1 Chassis...11-2 Electric...11-3 WIRING DIAGRAM ...12...
... ...8-10 Cooling system ...8-11 V-belt replacement ...8-13 Checking the oil level of the drive chain housing ...8-15 Checking the brake pads...8-17 Checking the parking brake pads...8-17 Checking the brake fluid level...8-18 Brake fluid replacement...8-18 Suspension...8-18 Drive track adjustment...8-23 Ski alignment ...8-25 Lubrication ...8-26 Headlight bulb replacement...8-27 Headlight beam adjustment...8-27 Battery ...8-28 Fuse replacement...8-29 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...11-1 Engine ...11-1 Chassis...11-2 Electric...11-3 WIRING DIAGRAM ...12...
Owners Manual
Page 14
... braking ability. 3-1 Consult a Yamaha dealer about any of alcohol or drugs. 5. Such use on pages 6-1-6-9 before operating this snowmobile. Your ability to operate the snowmobile is prohibited by the influence of the following for proper operation every time before starting the engine. SAFETY INFORMATION When you ride your safety. Read the Owner's Manual and all of control. 4. Apply the parking brake before starting...
... braking ability. 3-1 Consult a Yamaha dealer about any of alcohol or drugs. 5. Such use on pages 6-1-6-9 before operating this snowmobile. Your ability to operate the snowmobile is prohibited by the influence of the following for proper operation every time before starting the engine. SAFETY INFORMATION When you ride your safety. Read the Owner's Manual and all of control. 4. Apply the parking brake before starting...
Owners Manual
Page 15
... some gasoline into wires could be obstacles hidden beneath the snow. Do not allow anyone to stand behind the snowmobile when starting the engine to transport the snowmobile in the vicinity of gloves or mittens that the fuel tank cap is HIGHLY FLAMMABLE. Handle fuel with extreme care....Fill the fuel tank outdoors with care; G Use an approved fuel container. G Never refuel while smoking or in or out of the controls. G Make sure that will permit use of your exposure to cool for operation of the building. Open the outside doors; Hitting a rock or stump, or running or hot...
... some gasoline into wires could be obstacles hidden beneath the snow. Do not allow anyone to stand behind the snowmobile when starting the engine to transport the snowmobile in the vicinity of gloves or mittens that the fuel tank cap is HIGHLY FLAMMABLE. Handle fuel with extreme care....Fill the fuel tank outdoors with care; G Use an approved fuel container. G Never refuel while smoking or in or out of the controls. G Make sure that will permit use of your exposure to cool for operation of the building. Open the outside doors; Hitting a rock or stump, or running or hot...
Owners Manual
Page 16
.... 5. Maintenance and storage 1. Maintain or replace safety and instruction labels, as hot water and space heaters, an open flame, sparks, clothes dryers, and the like. Avoid operating on glare ice, or on a ride. The best braking method on dirt, sand, grass, rocks, or bare pavement may cause loss of control and may need help if you run out of time. Fuel...
.... 5. Maintenance and storage 1. Maintain or replace safety and instruction labels, as hot water and space heaters, an open flame, sparks, clothes dryers, and the like. Avoid operating on glare ice, or on a ride. The best braking method on dirt, sand, grass, rocks, or bare pavement may cause loss of control and may need help if you run out of time. Fuel...
Owners Manual
Page 18
... compartment Tail/brake light Snow flap Side mirror (VT60) Brake lever Parking brake lever Grip warmer adjustment switch Headlight beam switch Engine stop switch Thumb warmer adjustment switch Throttle lever Shift lever (SXV60ER/VT60) Starter handle Shroud latch Main switch Starter lever Tachometer High beam indicator light Warning light Self-diagnosis warning indicator Coolant temperature warning indicator Fuel level warning indicator Oil level warning indicator Speedometer Grip warmer indicator Select/reset button Thumb warmer indicator Fuel meter and grip/thumb warmer heat...
... compartment Tail/brake light Snow flap Side mirror (VT60) Brake lever Parking brake lever Grip warmer adjustment switch Headlight beam switch Engine stop switch Thumb warmer adjustment switch Throttle lever Shift lever (SXV60ER/VT60) Starter handle Shroud latch Main switch Starter lever Tachometer High beam indicator light Warning light Self-diagnosis warning indicator Coolant temperature warning indicator Fuel level warning indicator Oil level warning indicator Speedometer Grip warmer indicator Select/reset button Thumb warmer indicator Fuel meter and grip/thumb warmer heat...
Owners Manual
Page 20
Because the throttle is spring-loaded, the snowmobile will decelerate, and the engine will operate when the throttle lever is released. The T.O.R.S. Regulate the speed of the drive system. will return to idle when the lever is released b. NOTE: Refer the "Starting the engine" section for proper operation before starting a cold engine. is designed to interrupt the ignition and keep the engine revolution speed between 2,800 and 3,000 r/min...
Because the throttle is spring-loaded, the snowmobile will decelerate, and the engine will operate when the throttle lever is released. The T.O.R.S. Regulate the speed of the drive system. will return to idle when the lever is released b. NOTE: Refer the "Starting the engine" section for proper operation before starting a cold engine. is designed to interrupt the ignition and keep the engine revolution speed between 2,800 and 3,000 r/min...
Owners Manual
Page 21
... Switch starting Throttle switch Off Carburetor switch On B Engine È É Ê 1 2 3 4 a b Idle or starting Run Trouble Carburetor switch Throttle switch Throttle cable Throttle valve On Off Run C 5-3 will not work properly. Be sure to use the specified spark plug and spark plug cap. B Run On Off Run C Trouble Off Off T.O.R.S. is activated, make sure that the cause of the malfunction has been corrected and that the engine can be operated without a problem before restarting the engine. WARNING...
... Switch starting Throttle switch Off Carburetor switch On B Engine È É Ê 1 2 3 4 a b Idle or starting Run Trouble Carburetor switch Throttle switch Throttle cable Throttle valve On Off Run C 5-3 will not work properly. Be sure to use the specified spark plug and spark plug cap. B Run On Off Run C Trouble Off Off T.O.R.S. is activated, make sure that the cause of the malfunction has been corrected and that the engine can be operated without a problem before restarting the engine. WARNING...
Owners Manual
Page 22
... between kilometers and miles, select the odometer mode "ODO", and then push the select/reset button 4 for 5 seconds, then switches to zero) G warning indicators (which show self-diagnosis, coolant temperature, fuel level, and oil level warnings) G a fuel meter (which shows the fuel remaining in the fuel tank) G a grip/thumb warmer heat level indicator (which shows the heat level of the meter 3 turn on and...
... between kilometers and miles, select the odometer mode "ODO", and then push the select/reset button 4 for 5 seconds, then switches to zero) G warning indicators (which show self-diagnosis, coolant temperature, fuel level, and oil level warnings) G a fuel meter (which shows the fuel remaining in the fuel tank) G a grip/thumb warmer heat level indicator (which shows the heat level of the meter 3 turn on and...
Owners Manual
Page 47
... the safety information on pages 7-1-7-2 to enjoy riding safely. Improper use of its controls. @ Braking When slowing down or stopping, release the throttle and apply the brake gently-not suddenly. Take the time to help protect you ride, always perform the preoperation checks listed on the handlebar. Set the parking brake and follow the instructions on pages 3-1-3-3. With the engine idling, release the parking brake. 2. WARNING...
... the safety information on pages 7-1-7-2 to enjoy riding safely. Improper use of its controls. @ Braking When slowing down or stopping, release the throttle and apply the brake gently-not suddenly. Take the time to help protect you ride, always perform the preoperation checks listed on the handlebar. Set the parking brake and follow the instructions on pages 3-1-3-3. With the engine idling, release the parking brake. 2. WARNING...
Owners Manual
Page 48
..." is pointed downhill, restart the engine, release the parking brake, and descend the hill. This procedure should be on the uphill side at higher speeds or in a large flat area with the operation of the turn may be able to tip while turning, lean more as abrupt throttle changes, excessive braking, incorrect body movements, or too much speed for a novice snowmobiler. @ 7-6 Lean...
..." is pointed downhill, restart the engine, release the parking brake, and descend the hill. This procedure should be on the uphill side at higher speeds or in a large flat area with the operation of the turn may be able to tip while turning, lean more as abrupt throttle changes, excessive braking, incorrect body movements, or too much speed for a novice snowmobiler. @ 7-6 Lean...
Owners Manual
Page 49
... hill to kneel with light pressure. This position will cause the drive track to lock, causing a loss of the slide if there are no obstacles in the direction you are an ever-present danger. @ Traversing slopes is going to tip over, dismount your weight to keep the clutch engaged while descending the hill. Steering is minimal and...
... hill to kneel with light pressure. This position will cause the drive track to lock, causing a loss of the slide if there are no obstacles in the direction you are an ever-present danger. @ Traversing slopes is going to tip over, dismount your weight to keep the clutch engaged while descending the hill. Steering is minimal and...
Owners Manual
Page 55
... Spark plugs Check condition. Carburetor Recoil starter Engine stop switch Throttle override system (T.O.R.S.) Throttle lever ∗ Exhaust system ∗ It is most important for cracks or damage. G ∗ Air bleed the oil pump if necessary. Check coolant level. Check throttle lever operation. ∗ Adjust the jets. Check operation. ∗ Repair if necessary. PERIODIC MAINTENANCE ESU00140 Periodic maintenance chart Regular maintenance is recommended that these items be serviced by a Yamaha dealer...
... Spark plugs Check condition. Carburetor Recoil starter Engine stop switch Throttle override system (T.O.R.S.) Throttle lever ∗ Exhaust system ∗ It is most important for cracks or damage. G ∗ Air bleed the oil pump if necessary. Check coolant level. Check throttle lever operation. ∗ Adjust the jets. Check operation. ∗ Repair if necessary. PERIODIC MAINTENANCE ESU00140 Periodic maintenance chart Regular maintenance is recommended that these items be serviced by a Yamaha dealer...
Owners Manual
Page 56
... and fluid leakage. ∗ Adjust free play . Check for wear and damage. Check for cracks, bends or damage. ∗ Replace if necessary. Check oil level. ∗ Replace. Replace bulbs if necessary. Add only distilled water if necessary. ∗ Check specific gravity and breather hose operation. Every 1,600 km (1,000 mi) 8-18 ∗ Disc brake installation Drive chain oil Drive chain Skis and ski runners Steering system Lights...
... and fluid leakage. ∗ Adjust free play . Check for wear and damage. Check for cracks, bends or damage. ∗ Replace if necessary. Check oil level. ∗ Replace. Replace bulbs if necessary. Add only distilled water if necessary. ∗ Check specific gravity and breather hose operation. Every 1,600 km (1,000 mi) 8-18 ∗ Disc brake installation Drive chain oil Drive chain Skis and ski runners Steering system Lights...
Owners Manual
Page 57
... specified grease. ∗ Steering column bearing ∗ Ski and front suspension ∗ Suspension component ∗ Parking brake cable end and lever end/ throttle cable end Shroud latches Fittings and fasteners Tool kit and recommended equipment Lubricate with specified grease. Lubricate with specified grease. Replace if necessary. NOTE: @ Brake fluid replacement: 1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and add...
... specified grease. ∗ Steering column bearing ∗ Ski and front suspension ∗ Suspension component ∗ Parking brake cable end and lever end/ throttle cable end Shroud latches Fittings and fasteners Tool kit and recommended equipment Lubricate with specified grease. Lubricate with specified grease. Replace if necessary. NOTE: @ Brake fluid replacement: 1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and add...
Owners Manual
Page 59
... short, spark plug fouling and poor performance may result. Start the engine. The thread length or reach is too long, overheating and engine damage may result. Always use a spark plug with a wire thickness gauge and adjust to specification. Spark plug reach a: 19.0 mm (0.75 in several different thread lengths. Standard engine idle speed: 1,600 ± 100 r/min 8-5 Spark plug tightening torque: 20 Nm (2.0 m·kgf, 14 ft·lb) ESU00145 Engine idle speed adjustment...
... short, spark plug fouling and poor performance may result. Start the engine. The thread length or reach is too long, overheating and engine damage may result. Always use a spark plug with a wire thickness gauge and adjust to specification. Spark plug reach a: 19.0 mm (0.75 in several different thread lengths. Standard engine idle speed: 1,600 ± 100 r/min 8-5 Spark plug tightening torque: 20 Nm (2.0 m·kgf, 14 ft·lb) ESU00145 Engine idle speed adjustment...
Owners Manual
Page 84
... the lighting system, signal system and meter system (except for repair. @ 9-1 Electrical system Poor or no spark G Spark plugs are wet ...Remove carbon or wipe the spark plugs dry; G Worn or damaged gasket ...Replace gasket. Seized engine ...Seizure is an important safety device; G Clogged carburetor ...Clean carburetor. Engine does not turn over but does not start 1. is caused by poor lubrication, inadequate fuel, or an air leak-Ask a Yamaha dealer to a Yamaha...
... the lighting system, signal system and meter system (except for repair. @ 9-1 Electrical system Poor or no spark G Spark plugs are wet ...Remove carbon or wipe the spark plugs dry; G Worn or damaged gasket ...Replace gasket. Seized engine ...Seizure is an important safety device; G Clogged carburetor ...Clean carburetor. Engine does not turn over but does not start 1. is caused by poor lubrication, inadequate fuel, or an air leak-Ask a Yamaha dealer to a Yamaha...
Owners Manual
Page 85
... the crankcase when the vehicle has been transported...Remove the spark plugs and turn the engine over several times with the ignition off to inspect. 2. C. Faulty wire connections ...Check connections or ask a Yamaha dealer to expel excess fuel. Discharged battery...Check battery fluid and charge battery. 3. Engine power is caught in cooling system ...Bleed air or ask a Yamaha dealer to inspect. 9-2 Faulty spark plugs ...Clean or replace the spark plugs. 2. Ask a Yamaha dealer to inspect...
... the crankcase when the vehicle has been transported...Remove the spark plugs and turn the engine over several times with the ignition off to inspect. 2. C. Faulty wire connections ...Check connections or ask a Yamaha dealer to expel excess fuel. Discharged battery...Check battery fluid and charge battery. 3. Engine power is caught in cooling system ...Bleed air or ask a Yamaha dealer to inspect. 9-2 Faulty spark plugs ...Clean or replace the spark plugs. 2. Ask a Yamaha dealer to inspect...
Owners Manual
Page 92
...HARNESS 1 WIRE HARNESS SUB-WIRE HARNESS 4 G/R R O W Gy Ch (BLACK) Gy B O W (BLACK) R R/ W B (BLACK) R/ W R B (BLACK) a Z L/Y W É L/R G/Y B G Lg Y B U Y B Y [ Y Z R/ B B/G R/B G/B R/ B A R/ B G/R G/ R A G/ R G/ B G/ B A G/ B Ê O/B L/R B G/Y L/R O/B G/Y B X B/G A B/G É L Y B Ê L G/ Y B T O B G R B B L (BLACK) (BLACK) B B WIRE HARNESS SUB-WIRE HARNESS 3 Y G B G É L/R G/Y B Y G Gy B R/B Br B Y G W G B V G/B B/G (GREEN) (GREEN) B/G G/ Y L /R B G G Y B Y B L /R G/ Y B O/B L/R B G/Y Ê B G B B F B L/R O/B G/Y B SUB-WIRE TAIL / BRAKE LIGHT...
...HARNESS 1 WIRE HARNESS SUB-WIRE HARNESS 4 G/R R O W Gy Ch (BLACK) Gy B O W (BLACK) R R/ W B (BLACK) R/ W R B (BLACK) a Z L/Y W É L/R G/Y B G Lg Y B U Y B Y [ Y Z R/ B B/G R/B G/B R/ B A R/ B G/R G/ R A G/ R G/ B G/ B A G/ B Ê O/B L/R B G/Y L/R O/B G/Y B X B/G A B/G É L Y B Ê L G/ Y B T O B G R B B L (BLACK) (BLACK) B B WIRE HARNESS SUB-WIRE HARNESS 3 Y G B G É L/R G/Y B Y G Gy B R/B Br B Y G W G B V G/B B/G (GREEN) (GREEN) B/G G/ Y L /R B G G Y B Y B L /R G/ Y B O/B L/R B G/Y Ê B G B B F B L/R O/B G/Y B SUB-WIRE TAIL / BRAKE LIGHT...
Owners Manual
Page 93
... Starter relay (SXV60ER/VT60) Battery (SXV60ER/VT60) Starter motor (SXV60ER/VT60) Main switch Engine stop switch Throttle switch Carburetor switch Grip warmer Thumb warmer CDI unit Coolant temperature sensor Grip warmer adjustment switch Thumb warmer adjustment switch Ignition coil Spark plug Engine ground Frame ground Passenger grip warmer switch (VT60) Resistor (VT60) Passenger grip warmer (left) (VT60) Passenger grip warmer (right) (VT60) Passenger grip warmer relay (VT60) DC back buzzer (SXV60ER/VT60) Gear position switch (SXV60ER/VT60) Brake light switch Tail/brake light Speed sensor Fuel...
... Starter relay (SXV60ER/VT60) Battery (SXV60ER/VT60) Starter motor (SXV60ER/VT60) Main switch Engine stop switch Throttle switch Carburetor switch Grip warmer Thumb warmer CDI unit Coolant temperature sensor Grip warmer adjustment switch Thumb warmer adjustment switch Ignition coil Spark plug Engine ground Frame ground Passenger grip warmer switch (VT60) Resistor (VT60) Passenger grip warmer (left) (VT60) Passenger grip warmer (right) (VT60) Passenger grip warmer relay (VT60) DC back buzzer (SXV60ER/VT60) Gear position switch (SXV60ER/VT60) Brake light switch Tail/brake light Speed sensor Fuel...