2004 Yamaha Motorsports Kodiak 450 Auto. 4x4 Problems and Repair Information
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Popular 2004 Yamaha Motorsports Kodiak 450 Auto. 4x4 Manual Pages
Owners Manual - Page 1
LIT-11626-17-25
5ND-F8199-11 OWNER'S MANUAL
YFM450FAS
WARNING
This ATV should not be ridden by anyone under 16 years of age.
READ THIS MANUAL CAREFULLY! It contains important safety information.
Owners Manual - Page 3
If you can now appreciate the high degree of craftsmanship and reliability that have any questions regarding the operation or maintenance of your ... a leader in the production of Yamaha experience in these fields. AN IMPORTANT SAFETY MESSAGE: G READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR ATV. FREE TRAINING IS AVAILABLE TO...
Owners Manual - Page 4
... information is distinguished in severe injury or death to follow WARNING instructions could result in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT!
A CAUTION indicates...machine operator, a bystander or a person inspecting or repairing the machine. EBU00801
IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS...
Owners Manual - Page 5
EBU01067
AFFIX DEALER LABEL HERE
YFM450FAS OWNER'S MANUAL ©2003 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2003 All rights reserved. is illegal and unsafe to operate this machine. EBU00011
IMPORTANT NOTICE
This ...
Owners Manual - Page 7
... ...5-7 Fittings and fasteners...5-8 Lights...5-8 Switches...5-8 Tires ...5-8 How to measure tire pressure...5-10 Tire wear limit...5-11 OPERATION...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Warming up...6-3 Drive select lever operation and reverse driving...6-4 Engine break-in...6-7 Parking ...6-8
Parking on a slope...6-9 Accessories and loading ...6-10 7 RIDING YOUR ATV...
Owners Manual - Page 8
8
PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-3 Panel removal and installation ...8-5 Engine oil and oil filter cartridge ...8-12 Final gear oil ...8-17 Differential gear oil...8-19 Cooling system...8-21 Changing the coolant ...8-23 Axle boots...8-26 Spark ...
Owners Manual - Page 14
... from other vehicles including motorcycles and cars. G Never... carry a passenger on any public street, road or highway, even a dirt or gravel one.
2-1 An ATV handles differently from a certified instructor. Take a Training Course. G Never operate an ATV on hills or over obstacles, if you do not follow these instructions: G Read this manual...engine size greater than...
Owners Manual - Page 17
...or sliding by practicing at 1-800-852-5344.
2-4 Always maintain proper tire pressure as ice, go slowly. Reduce speed and follow instructions in this manual. G
G
G G G G G
Always be sure there are no...for braking. Remember that recommended in this manual for an ATV. When it is safe to reduce the chance of skidding or sliding out of accessories. Always be careful when skidding or ...
Owners Manual - Page 20
... Oil filter cartridge Engine oil dipstick Rear brake lever Left handlebar switches Starter (choke) Drive select lever Speedometer unit Main switch Fuel tank cap Auxiliary... DC jack Right handlebar switch Throttle lever Front brake lever
NOTE:
The machine you have purchased may differ slightly from those shown in the figures of this manual.
3-1 Storage compartment and tool kit...
Owners Manual - Page 35
... for the cause. Consult a Yamaha dealer if you start the engine. Because the throttle is spring-loaded, the machine will decelerate, and the engine will increase the engine speed. If it is operating smoothly. Correct the problem before you can't find or solve the problem yourself.
1. HOW TO AVOID THE HAZARD Check the operation of...
Owners Manual - Page 47
...: DC 12 V, 120 W (10 A) 4. CAUTION:
_
G
G
G 1. Maximum rated capacity for suitable work lights, radios, etc. Start the engine. (See pages 6-1-6-3.) 3. This may become difficult. The auxiliary DC jack can be damaged.
_
4-25 Do not use accessories requiring more than the above maximum capacity. EBU10020
Auxiliary DC jack The auxiliary DC jack is running...
Owners Manual - Page 51
... adjustment procedures provided in the brake system. If the brakes do not provide proper braking performance, inspect the brake pads for the cause.
5-3 Brake operation Test the brakes at the...system should be a leak in this manual, have a Yamaha dealer check for wear. (See pages 8-38-8-39.)
WARNING
POTENTIAL HAZARD Riding with the brakes. If a problem cannot be corrected by a Yamaha ...
Owners Manual - Page 53
... be used if ethanol content does not exceed 10%. Fuel expands when it may cause fuel system damage or vehicle performance problems.
WARNING
POTENTIAL HAZARD Improper care when refueling. Be sure the fuel tank cap is not recommended by Yamaha because it heats up any spilled fuel immediately. Fuel level
2. Fuel tank filler tube
5-5 Gasohol containing methanol is closed...
Owners Manual - Page 60
..."ON" and the engine stop switch to "ON". 3. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. WHAT CAN... HAPPEN Loss of control, which could lead to control the ATV, which could cause an accident or injury.
WHAT CAN HAPPEN You could be unable to an accident or collision. Shift the drive select lever into the neutral or park position. Turn the fuel...
Owners Manual - Page 83
...instructions in vehicle handling which could lead to an accident. MAXIMUM LOADING LIMIT G Vehicle loading limit: 210 kg (463 lb) * Total weight of trailer and cargo. Reduce your Owner's Manual for ...) G Trailer hitch: Pulling load: 500 kg (1,102 lb) Total weight of cargo, rider and accessories, and trailer hitch vertical load. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for ...
Owners Manual - Page 114
... the owner's tool kit and low-pressure tire gauge under the seat.
1. Safety is running. EBU00515
1-
WHAT CAN HAPPEN Moving parts can start fires. HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified.
8-1
Owner's manual and tool kit You are not familiar with machine service. Low-pressure tire gauge The most efficient...
Owners Manual - Page 115
... torque wrench available during a service operation requiring one, take your own preventive maintenance and minor repairs. The tools provided in the Owner's tool kit are sufficient for completing your ... with improper modifications. The service information included in some situations could lead to an accident. All parts and accessories added to this vehicle should be genuine Yamaha or...
Owners Manual - Page 117
...beams. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. Axle boots* • Replace if damaged. • Check all chassis fittings and fasteners. ... Engine mount* • Check for cracks or damage. • Check balance/damage/runout. Steering system* • Check toe-in serious injury or death. Wheels* • Repair ...
Owners Manual - Page 169
... good.
Battery is compression. EBU08061
Troubleshooting charts Starting problems or poor engine performance
Turn the fuel cock lever to "RES". Turn the fuel cock lever to "ON".
Restart the engine. No fuel.
2. Compression Use the electric starter to see if there is good. No compression. Engine turns over slowly. No fuel.
Adjust the spark plug gap or replace the...
Owners Manual - Page 171
... expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin-operated car washers. 4. Rinse the machine off the end of wheel bearings, brakes, transmission seals and electrical devices. CLEANING Frequent, thorough cleaning of your machine will not only enhance its appearance but will improve its general performance...
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