2003 Yamaha Motorsports Kodiak 400 Auto. 4x4 Problems and Repair Information

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Popular 2003 Yamaha Motorsports Kodiak 400 Auto. 4x4 Manual Pages

Owners Manual - Page 1

LIT-11626-16-02 5TE-F8199-10 READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER'S MANUAL YFM400FAR WARNING This ATV should not be ridden by anyone under 16 years of age.
Owners Manual - Page 3

... to ride your purchase of this ATV. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS. This manual includes important safety information. It also includes basic maintenance and inspection procedures. It represents ... can now appreciate the high degree of craftsmanship and reliability that have any questions regarding the operation or maintenance of fine sporting, touring, and pace-setting...
Owners Manual - Page 4

... be taken to avoid damage to the machine operator, a bystander or a person inspecting or repairing the machine. BECOME ALERT! A NOTE provides key information to make procedures easier or clearer. EBU00801 IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. YOUR SAFETY IS INVOLVED!
Owners Manual - Page 5

... any public street, road or highway. is illegal and unsafe to operate this machine. P/N LIT-11626-16-02 EBU01067 AFFIX DEALER LABEL HERE YFM400FAR OWNER'S MANUAL ©2002 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2002 All rights reserved. Printed in effect at the time of Yamaha Motor Corporation, U.S.A. EBU00011 IMPORTANT...
Owners Manual - Page 7

... ...5-9 Fittings and Fasteners ...5-9 Lights...5-9 Switches...5-9 Tires ...5-10 How to measure tire pressure...5-12 Tire wear limit...5-13 OPERATION...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Warming up...6-3 Drive select lever operation and reverse driving ...6-4 Engine break-in ...6-7 Parking...6-8 Parking on a slope...6-9 Accessories and loading ...6-10 7 RIDING YOUR ATV...
Owners Manual - Page 8

8 PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-3 Panel removal and installation ...8-5 Engine oil...8-12 Final gear oil ...8-16 Differential gear oil replacement ...8-19 Cooling system...8-21 Changing the coolant ...8-22 Axle boots...8-26 Spark plug inspection...8-26 ...
Owners Manual - Page 14

...should never operate an ATV with engine size greater than 90cc. G...old should receive training from other vehicles including motorcycles and cars. Take a Training Course. ...G Never allow continued use of an ATV by a child if he or she does not have the abilities to find out about the training courses nearest you do not follow these instructions: G Read this manual...
Owners Manual - Page 17

...modify an ATV through improper installation or use the size and type tires specified in this manual. Never exceed the stated load capacity for braking. Allow greater distance ...manual. Always maintain proper tire pressure as ice, go slowly. Test your brakes after leaving water. G G G G G G G Always be very cautious in order to reduce the chance of skidding or sliding out of accessories...
Owners Manual - Page 20

.... EBU00032 1- Brake pedal 7. Tail/brake light 13. Fuel tank cap 25. Auxiliary DC jack 26. Spark arrester 3. Spark plug 5. Fuses 12. Engine oil dipstick 18. Front brake lever NOTE: The machine you have purchased may differ slightly from those shown in the figures of this manual. 3-1 Front spring preload adjusting ring 6. Front spring...
Owners Manual - Page 30

...of throttle. Correct the problem before you can't find or solve the problem yourself. 1. WHAT CAN HAPPEN The throttle could cause an accident. Consult a Yamaha dealer if you start the engine. Make sure it does ... the throttle is spring-loaded, the machine will decelerate, and the engine will increase the engine speed. If it returns to the idle position as soon as the lever is...
Owners Manual - Page 43

... auxiliary DC jack is located at the front right side of the ATV. Maximum rated capacity for suitable work lights, radios, etc. Start the engine. (See pages 6-1-6-3.) 3. Open the auxiliary DC jack cap and insert the accessory power plug into the jack. 4-21 Do not use an automotive cigarette lighter or other...
Owners Manual - Page 47

... should be corrected by a Yamaha dealer. If the brakes do not provide proper braking performance, inspect the brake pads for wear. (See page 8-37.) WARNING POTENTIAL HAZARD Riding ... brake fluid is any problem with improperly operating brakes. If there is leaking out of every ride. If a problem cannot be inspected by the adjustment procedures provided in this manual, have a Yamaha dealer...
Owners Manual - Page 49

... may cause fuel system damage or vehicle performance problems. WARNING POTENTIAL HAZARD Improper care when refueling. If the fuel tank is closed securely. gasohol containing ethanol and that containing methanol. Wipe up . Be sure the fuel tank cap is overfilled, fuel could spill out due to spill fuel, especially on the engine or exhaust pipe. WHAT CAN HAPPEN Fuel can...
Owners Manual - Page 58

... switch to "ON" and the engine stop switch to "ON". 3. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. WARNING POTENTIAL HAZARD Freezing control cables in serious injury or death. HOW TO AVOID THE HAZARD When riding in cold weather, always make sure all controls. Turn the fuel cock to " ". 4. WHAT CAN...
Owners Manual - Page 81

... riding the ATV with additional loads, such as accessories or cargo. Reduce your Owner's Manual for carrying cargo or pulling a trailer. 7-11 Reduce speed when carrying cargo or pulling a trailer. G Tongue weight: 15 kgf (33 lbf) Vertical weight on trailer hitch point. MAXIMUM LOADING LIMIT G Vehicle loading limit: 210 kg (463 lb) * Total...
Owners Manual - Page 112

...start fires. Low-pressure tire gauge Put the owner's tool kit and low-pressure tire gauge in the vinyl ...engine when performing maintenance unless otherwise specified. Safety is running. Have a Yamaha dealer perform service if you are recommended to put this owner's manual in the storage box. 1. Owner's manual and tool kit You are not familiar with machine service. Owner's tool kit...
Owners Manual - Page 113

... accessories. All parts and accessories added to this vehicle should be genuine Yamaha or equivalent components designed for use of this ATV and should be installed and used according to instructions. If you , the owner, with improper modifications. WARNING POTENTIAL HAZARD Operating this manual is also necessary to properly tighten nuts and bolts. The service...
Owners Manual - Page 138

... mm (0.02-0.03 in) Inspection The spark plug is an important engine component and is easy to diagnose such problems yourself. 8-27 Do not attempt to inspect. Instead, take the ATV... because heat and deposits will cause the spark plug to specification. The condition of the spark plug can indicate the condition of the engine. You should replace the spark plug with a wire thickness...
Owners Manual - Page 166

... with dry cloth. Dry Spark is clogged. Adjust the spark plug gap or replace the spark plug. 4. Remove the fuel hose from the fuel cock. Fuel cock is weak. EBU00806 Troubleshooting charts Starting problems or poor engine performance Turn the fuel cock lever to "RES". No fuel. There is compression. Ignition Remove the spark plug and check electrodes.
Owners Manual - Page 168

... Before cleaning the machine: a. If the engine case is handy for hard-to do the...transmission seals and electrical devices. A. CLEANING Frequent, thorough cleaning of your machine will not only enhance its appearance but will improve its general performance...repair bills have resulted from improper high pressure detergent applications such as those available in coin-operated car washers. 4.

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