2016 Polaris Ranger Crew 570 EPS Problems and Repair Information

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Owners Manual - Page 2

WARNING The engine exhaust from this QR code with your smartphone. For videos and more information about a safe riding experience with your Polaris vehicle, scan this product contains chemicals known to the State of California to follow all of the instructions and safety precautions in serious injury or death. ...
Owners Manual - Page 3

Many years of experience have gone into the engineering, design, and development of your vehicle, be performed by a factory certified Master Service Dealer® (MSD) Technician. Your manual contains instructions for minor maintenance, but information about major repairs is interested in your service needs during, and after, the warranty period. 1 For safe and enjoyable operation of ...
Owners Manual - Page 12

...) 7181296 Max Payload Warning Shift Caution CAUTION To avoid transmission damage, shift only when vehicle is printed on the vehicle. The part number is stationary and at no charge. Read and follow the instructions of the labels on the vehicle for your protection. When this manual differ from the labels on your POLARIS dealer to...
Owners Manual - Page 14

... vehicle with guard removed. • Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine ...MIDSIZE MAXIMUM CARGO BOX LOAD TIRE PRESSURE IN PSI (KPa) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES RANGER MIDSIZE 500 lbs....Manual for braking when carrying cargo. • Overloading or carrying tall, off .
Owners Manual - Page 17

.... Reduce speed and follow the instructions in this manual. Remove flammable material containers from the box before refueling. FOR MORE INFORMATION ABOUT SAFETY, call POLARIS at 1-800-342-3764. The POLARIS limited warranty on the vehicle. 15 Use only POLARIS-approved accessories, and familiarize yourself with fuel. Make sure the refueling area is well ventilated...
Owners Manual - Page 21

...engine power. • Apply the brakes gradually until the vehicle is lost: • Apply the brakes. • Place the transmission in a collision with another vehicle...transmission in this owner's manual. Jumps and Stunts Attempting wheelies, jumps and other stunts. Improper Hill Climbing Climbing hills improperly can cause loss of control or rollover. Never operate this owner's manual...
Owners Manual - Page 26

... Low Range Always shift into low gear for any shifting problems. NOTICE: Shifting gears with the engine idling, move the lever to assure proper transmission function. Whenever the vehicle is left unattended, always place the transmission in rough terrain or over obstacles • Loading the vehicle onto a trailer • Towing heavy loads 24 Always shift when...
Owners Manual - Page 37

...first. Check fluid levels of transmission and all safety warnings outlined in the safety section of the clutches and drive belt will result in more efficient performance and longer life for extended...the engine. Vary throttle positions. Pull only light loads. No single action on your new POLARIS RANGER is as important as a proper break-in period. Fill the fuel tank with vehicle ...
Owners Manual - Page 40

... 4. Perform the pre-ride inspection...cab nets (or doors) while riding in this manual...engine and allow it to ride only in a passenger seat with the seat belt secured, put both hands on the floor and grasp the hand hold. 3. Check your surroundings and determine your vehicle...vehicle. 5. Apply the service brakes and shift the transmission into gear. 6. Allow a passenger to warm up. 4.
Owners Manual - Page 44

... the brakes by applying light pressure to engine oil, transmission oil, front and rear gearcases (if equipped), and all grease fittings. Parking on an Incline Avoid parking on your vehicle in water, it's critical that exceeds the floor level, service is operated in before starting the engine, perform the service outlined on the downhill side. 42 If...
Owners Manual - Page 63

... Log beginning on your vehicle in the safest, most reliable condition. WARNING! Tampering with emission controls is a potential violation of important components are available from your vehicle. Record maintenance and service in the oil sump or crankcase. An authorized POLARIS dealer can perform these operations more often for vehicles subjected to rise. Inspection...
Owners Manual - Page 64

... Fuel System Ź Engine breather Ź Demand drive fluid (extreme use . D Have an authorized POLARIS dealer or other qualified person perform these procedures more often for vehicles subjected to severe use ) Ź Demand drive fluid (front gearcase) (if equipped) Ź Middle Gearcase oil (if equipped) Ź Rear gearcase oil (if equipped) Ź Transmission oil Ź Engine...
Owners Manual - Page 75

...to remove it in any other qualified service person as outlined in the owner's manual. • This PVT system is ...in this warning can result in vehicle damage, loss of the belt off the driven clutch. MAINTENANCE POLARIS Variable Transmission (PVT) System WARNING Failure to... from the clutch air duct and from the clutch and engine compartments when replacing the belt. WARNING! Make sure the ...
Owners Manual - Page 76

...drive clutch and inner clutch cover to seals on the transmission and engine. Switch to low range while operating at slower speeds to be damaged, your vehicle requires prompt service. Your POLARIS dealer can assist. If any seals ...and causes outer clutch covers to 4-5 ft. Step 8 9. MAINTENANCE POLARIS Variable Transmission (PVT) System Belt Replacement/Debris Removal 8.
Owners Manual - Page 91

... painted surfaces. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Air Filter / Air Box 1. Allow the engine to remove it. See page 76. 2. Gently rub the affected areas with clear water. Clean the Exterior Make any necessary repairs and clean the vehicle as outlined above. Clean the air...
Owners Manual - Page 101

.... Mixing oil brands or using non-recommended oil may cause engine damage. THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. SOME STATES DO NOT PERMIT THE EXCLUSION OR LIMITATION OF...
Owners Manual - Page 103

..., other than 100cc emissions-certified vehicles starts on assignment outside of the country where it was purchased will no longer be eligible for warranty or service bulletin coverage of any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are...
Owners Manual - Page 104

... control system. WARRANTY U.S.A. The exclusive remedy for your vehicle. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE OR OTHER TORT OR OTHERWISE. An authorized POLARIS dealer can perform any engine that may not...
Owners Manual - Page 106

...Warranty ...101-102 Engaging AWD ...46-47 Engine Break-In...35 Engine Fogging ...90 Engine Oil (570) ...64-65 Engine Oil (ETX) ...66-67 Engine Starting ...37 Engine Stopping ...37 EPS ...26 Equipment Modifications ...15 Error Codes, Engine... Main Gearcase ...68 Transmission...68 Fluid Check Coolant (Overflow Bottle) ...72 Front Gearcase ...69 Main Gearcase ...68 Transmission...68 Fluid Levels During...
Owners Manual - Page 107

... Gearcase ...69 Main Gearcase ...68 Transmission ...68 Oil Check Engine Oil (570) ...64 Engine Oil (ETX)...66 Front Gearcase ...69 Main Gearcase ...68 Transmission ...68 Oil Recommendation, Gearcases ...68 Operation on an Incline ...42 Parking the Vehicle...41 Periodic Maintenance Chart ...61-63 Plug Gap ...70 Plug Torque ...70 Plug, Accessory ...22 Plugs, Fouled ...70 Polaris...

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