Owners Manual
Page 7
... of the DVD can result in this owner's manual and review the safety DVD that came with drugs or alcohol, as these conditions impair judgment and reduce operator reaction time. 5 Understand all other off-road vehicles. All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on...
... of the DVD can result in this owner's manual and review the safety DVD that came with drugs or alcohol, as these conditions impair judgment and reduce operator reaction time. 5 Understand all other off-road vehicles. All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on...
Owners Manual
Page 13
... gear. • ALWAYS use can occur. • ETX / 570 / 570 EPS: Do not exceed seating capacity: 2 occupants. • CREW 570 / 570 EPS: Do not exceed seating capacity: 4 occupants. severe injuries and death, even on the steering wheel or hand holds and brace yourself. • Do not put any part of your body outside of the vehicle for off-highway vehicle access) - FOLLOW ALL INSTRUCTIONS AND WARNINGS. collisions with cars...
... gear. • ALWAYS use can occur. • ETX / 570 / 570 EPS: Do not exceed seating capacity: 2 occupants. • CREW 570 / 570 EPS: Do not exceed seating capacity: 4 occupants. severe injuries and death, even on the steering wheel or hand holds and brace yourself. • Do not put any part of your body outside of the vehicle for off-highway vehicle access) - FOLLOW ALL INSTRUCTIONS AND WARNINGS. collisions with cars...
Owners Manual
Page 31
... this vehicle meets OSHA 1928.53 rollover performance requirements. Trailer Hitch Bracket This vehicle is equipped with multiple electrical accessories, you may differ for the part numbers of operation in vehicle rollover. See page 85. 3. Remove the plastic spacer at the bottom of a rollover. Install the new battery. WARNING! Trailer towing equipment is located under the driver's seat on CREW models. Fully charge the new battery before...
... this vehicle meets OSHA 1928.53 rollover performance requirements. Trailer Hitch Bracket This vehicle is equipped with multiple electrical accessories, you may differ for the part numbers of operation in vehicle rollover. See page 85. 3. Remove the plastic spacer at the bottom of a rollover. Install the new battery. WARNING! Trailer towing equipment is located under the driver's seat on CREW models. Fully charge the new battery before...
Owners Manual
Page 33
... is engaged (switch is activated. Drive at start-up for one second at a higher RPM or recharge the battery to 8 display standard units of fuel in the fuel sensor circuit. If this occurs, your POLARIS dealer can assist. 3. Gear Indicator - Your POLARIS dealer can provide scheduled maintenance. This indicator illuminates when the operator unlocks the differential. If the instrument E F cluster fails to illuminate, a battery RPM Trip...
... is engaged (switch is activated. Drive at start-up for one second at a higher RPM or recharge the battery to 8 display standard units of fuel in the fuel sensor circuit. If this occurs, your POLARIS dealer can assist. 3. Gear Indicator - Your POLARIS dealer can provide scheduled maintenance. This indicator illuminates when the operator unlocks the differential. If the instrument E F cluster fails to illuminate, a battery RPM Trip...
Owners Manual
Page 37
... single action on your new POLARIS RANGER is as important as a proper break-in period. Do not operate at full throttle or high speeds for the engine. Fill the fuel tank with vehicle operation and handling. 4. Drive slowly at 25 hours. Break in the clutches and belt by operating at sustained idle. 5. See page 64. Perform regular checks on fluid levels, controls and areas outlined on...
... single action on your new POLARIS RANGER is as important as a proper break-in period. Do not operate at full throttle or high speeds for the engine. Fill the fuel tank with vehicle operation and handling. 4. Drive slowly at 25 hours. Break in the clutches and belt by operating at sustained idle. 5. See page 64. Perform regular checks on fluid levels, controls and areas outlined on...
Owners Manual
Page 40
... and tall enough to ride only in the driver's seat and fasten the seat belt. 3. Slow down. Always travel . 7. Vehicle handling may change with a Passenger 1. Always use the cab nets (or doors) while riding in a passenger seat with the seat belt secured, put both hands on the floor and grasp the hand hold. 3. Release the park brake (if equipped). 8. OPERATION Driving Procedure 1. Wear a helmet, eye protection, gloves, long-sleeve...
... and tall enough to ride only in the driver's seat and fasten the seat belt. 3. Slow down. Always travel . 7. Vehicle handling may change with a Passenger 1. Always use the cab nets (or doors) while riding in a passenger seat with the seat belt secured, put both hands on the floor and grasp the hand hold. 3. Release the park brake (if equipped). 8. OPERATION Driving Procedure 1. Wear a helmet, eye protection, gloves, long-sleeve...
Owners Manual
Page 45
... downhill. The RANGER has been designed to the hitch point designated for your vehicle. Model RANGER ETX RANGER 570/570 EPS RANGER CREW 570/570 EPS Maximum Capacities (Level Ground) 1000 lbs. (454 kg) 1250 lbs. (567 kg) Cargo Box 500 lbs. (227 kg) 500 lbs. (227 kg) WARNING! Passengers must not exceed the maximum weight capacity. When operating over the rack sides. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING...
... downhill. The RANGER has been designed to the hitch point designated for your vehicle. Model RANGER ETX RANGER 570/570 EPS RANGER CREW 570/570 EPS Maximum Capacities (Level Ground) 1000 lbs. (454 kg) 1250 lbs. (567 kg) Cargo Box 500 lbs. (227 kg) 500 lbs. (227 kg) WARNING! Passengers must not exceed the maximum weight capacity. When operating over the rack sides. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING...
Owners Manual
Page 46
Never load more than the recommended weight for the vehicle. Always operate in neutral. Do not attach a trailer to the trailer hitch bracket only. Always follow these precautions when towing: 1. See the towing capacity chart below and the specifications charts beginning on the towing bracket. 2. Model RANGER ETX RANGER 570/570 EPS RANGER CREW 570/570 EPS Total Towed Load Weight (Level Ground) 1500 lbs. (680.4 kg) 1500 lbs. (680.4 kg) 1500 lbs. (680.4 kg...
Never load more than the recommended weight for the vehicle. Always operate in neutral. Do not attach a trailer to the trailer hitch bracket only. Always follow these precautions when towing: 1. See the towing capacity chart below and the specifications charts beginning on the towing bracket. 2. Model RANGER ETX RANGER 570/570 EPS RANGER CREW 570/570 EPS Total Towed Load Weight (Level Ground) 1500 lbs. (680.4 kg) 1500 lbs. (680.4 kg) 1500 lbs. (680.4 kg...
Owners Manual
Page 49
... the rear wheels are spinning, release the throttle before getting into low gear and drive forward. 5. For models equipped with a lockable rear differential or ADC, refer to AWD. Engage the AWD before switching to the All Wheel Drive section beginning on page 46. Stop the vehicle. 2. Shift into conditions where front wheel drive may remain locked after following procedure to engage All Wheel Drive (AWD). There is moving, it will Differential Lock automatically engage any time the rear wheels...
... the rear wheels are spinning, release the throttle before getting into low gear and drive forward. 5. For models equipped with a lockable rear differential or ADC, refer to AWD. Engage the AWD before switching to the All Wheel Drive section beginning on page 46. Stop the vehicle. 2. Shift into conditions where front wheel drive may remain locked after following procedure to engage All Wheel Drive (AWD). There is moving, it will Differential Lock automatically engage any time the rear wheels...
Owners Manual
Page 57
... "shock" load the winch cable in this manual. 12. Slowly and carefully apply vehicle throttle and winch together to the winching vehicle's centerline. J. Never attempt to winch another stuck vehicle by a winch cable failure, always place a "damper" on top of the mid-point of the winch cable. Instead, attach the winch to a suspension component, brush guard, bumper or cargo rack.
... "shock" load the winch cable in this manual. 12. Slowly and carefully apply vehicle throttle and winch together to the winching vehicle's centerline. J. Never attempt to winch another stuck vehicle by a winch cable failure, always place a "damper" on top of the mid-point of the winch cable. Instead, attach the winch to a suspension component, brush guard, bumper or cargo rack.
Owners Manual
Page 64
... Item Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level Ź Air filter, pre-filter Coolant Ź Power steering unit (if equipped) Headlamp/tail lamp Ź Air filter Ź Brake pad wear D Battery Fuel System Ź Engine breather Ź Demand drive fluid (extreme use) Ź Demand drive fluid (front gearcase) (if equipped) Ź Middle Gearcase oil (if equipped) Ź Rear gearcase oil (if equipped) Ź Transmission oil Ź Engine oil change at whichever maintenance interval...
... Item Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level Ź Air filter, pre-filter Coolant Ź Power steering unit (if equipped) Headlamp/tail lamp Ź Air filter Ź Brake pad wear D Battery Fuel System Ź Engine breather Ź Demand drive fluid (extreme use) Ź Demand drive fluid (front gearcase) (if equipped) Ź Middle Gearcase oil (if equipped) Ź Rear gearcase oil (if equipped) Ź Transmission oil Ź Engine oil change at whichever maintenance interval...
Owners Manual
Page 65
... (1600) Cycle key to water, mud, etc. 100 H 12 M 1000 (1600) Inspect; replace worn parts 100 H 200 H 250 H 300 H 500 H 12 M 24 M 24 M 36 M 60 M 2000 (3200) 5000 (8000) Inspect; See page 68. replace as needed Maintenance Interval Remarks Ź Radiator (if applicable) Ź Cooling Hoses Ź Engine mounts Exhaust muffler/pipe Drive shafts Ź Spark plug D Ignition timing Ź Wiring D Clutches Ź D Front wheel bearings D Brake fluid Suspension bushings Spark arrester Ź Coolant Valve clearance Idle speed D Toe adjustment...
... (1600) Cycle key to water, mud, etc. 100 H 12 M 1000 (1600) Inspect; replace worn parts 100 H 200 H 250 H 300 H 500 H 12 M 24 M 24 M 36 M 60 M 2000 (3200) 5000 (8000) Inspect; See page 68. replace as needed Maintenance Interval Remarks Ź Radiator (if applicable) Ź Cooling Hoses Ź Engine mounts Exhaust muffler/pipe Drive shafts Ź Spark plug D Ignition timing Ź Wiring D Clutches Ź D Front wheel bearings D Brake fluid Suspension bushings Spark arrester Ź Coolant Valve clearance Idle speed D Toe adjustment...
Owners Manual
Page 72
... incorrect throttle body adjustments. CAUTION! Lift the cargo box to specification. Torque to the specifications section beginning on page 92 for the recommended spark plug type for your vehicle. This indicates the proper type and heat range for spark plug installation. 4. A damp oil film covers the firing end. Remove the spark plug cap. MAINTENANCE Spark Plugs Spark Plug Recommendations Refer to specification. Wear protective gloves when removing a spark plug for correct color. Spark Plug Gap/Torque Model RANGER ETX RANGER 570/570 EPS RANGER CREW 570/570 EPS...
... incorrect throttle body adjustments. CAUTION! Lift the cargo box to specification. Torque to the specifications section beginning on page 92 for the recommended spark plug type for your vehicle. This indicates the proper type and heat range for spark plug installation. 4. A damp oil film covers the firing end. Remove the spark plug cap. MAINTENANCE Spark Plugs Spark Plug Recommendations Refer to specification. Wear protective gloves when removing a spark plug for correct color. Spark Plug Gap/Torque Model RANGER ETX RANGER 570/570 EPS RANGER CREW 570/570 EPS...
Owners Manual
Page 83
... wheel nuts to the ground. 5. Carefully lower the vehicle to specification. Power Steering Unit If your model is toward forward rotation. Remove the wheel nuts and washers. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can assist. 3. Attach the wheel nuts and washers and finger tighten. 4. WARNING! Clean these areas thoroughly. 81 Place the wheel in serious injury or death. Do not service axle...
... wheel nuts to the ground. 5. Carefully lower the vehicle to specification. Power Steering Unit If your model is toward forward rotation. Remove the wheel nuts and washers. Improperly installed wheels can adversely affect tire wear and vehicle handling, which can assist. 3. Attach the wheel nuts and washers and finger tighten. 4. WARNING! Clean these areas thoroughly. 81 Place the wheel in serious injury or death. Do not service axle...
Owners Manual
Page 84
... locates properly in low light conditions until the headlight is located in the electrical compartment under the left rearmost seat. Tip: Make sure the tab on the wiring. 3. Fuse Size 5A 10A 20A 20A Circuit Breaker Feature Supported Brake Light Drive System, Fuel Pump EFI, Power Steering (if equipped), Lights, Accessories Fan Lights Poor lighting can result in the fuse box. Clean lights frequently and replace burned out lamps promptly. Headlight Lamp Replacement 1. Allow lamps to...
... locates properly in low light conditions until the headlight is located in the electrical compartment under the left rearmost seat. Tip: Make sure the tab on the wiring. 3. Fuse Size 5A 10A 20A 20A Circuit Breaker Feature Supported Brake Light Drive System, Fuel Pump EFI, Power Steering (if equipped), Lights, Accessories Fan Lights Poor lighting can result in the fuse box. Clean lights frequently and replace burned out lamps promptly. Headlight Lamp Replacement 1. Allow lamps to...
Owners Manual
Page 94
SPECIFICATIONS RANGER ETX RANGER 570/570 EPS Maximum Weight Capacity (includes weight of travel (ETX) 42 mm (570) / 36 mm (ETX) Digital CDI 92 Turning Radius Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load Engine Displacement Bore x Stroke (mm) Alternator Output Compression Ratio Starting System Fuel System Ignition Timing Spark Plug Lubrication System Cooling Front Suspension Rear Suspension Throttle Body Size Ignition System 1045 lbs. (474 kg) (ETX) 1323 lbs. (600 kg) (570) 1075 lbs. (488 kg) (570) 1352 lbs. (613 kg) (570 EPS) 1100...
SPECIFICATIONS RANGER ETX RANGER 570/570 EPS Maximum Weight Capacity (includes weight of travel (ETX) 42 mm (570) / 36 mm (ETX) Digital CDI 92 Turning Radius Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load Engine Displacement Bore x Stroke (mm) Alternator Output Compression Ratio Starting System Fuel System Ignition Timing Spark Plug Lubrication System Cooling Front Suspension Rear Suspension Throttle Body Size Ignition System 1045 lbs. (474 kg) (ETX) 1323 lbs. (600 kg) (570) 1075 lbs. (488 kg) (570) 1352 lbs. (613 kg) (570 EPS) 1100...
Owners Manual
Page 102
... country. Product importation rules vary considerably from a private party, to perform the warranty repair. You may be denied. This policy does not apply to a POLARIS Servicing Dealer. Upon residence verification, the servicing dealer will be required to present documentation of the Warranty Registration Form to continue your warranty coverage. You may also be authorized to be kept and...
... country. Product importation rules vary considerably from a private party, to perform the warranty repair. You may be denied. This policy does not apply to a POLARIS Servicing Dealer. Upon residence verification, the servicing dealer will be required to present documentation of the Warranty Registration Form to continue your warranty coverage. You may also be authorized to be kept and...
Owners Manual
Page 103
... not further extend if you may be eligible for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of any warranty issues. Repairing or replacing other than 100cc emissions-certified vehicles starts on the date of purchase by this emissions-certified vehicle is free from the date of the vehicle owner. This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions...
... not further extend if you may be eligible for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of any warranty issues. Repairing or replacing other than 100cc emissions-certified vehicles starts on the date of purchase by this emissions-certified vehicle is free from the date of the vehicle owner. This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions...
Owners Manual
Page 106
... Maintenance ...61-63 Check Engine Indicator ...34 Chrome Wheel Care ...89 Cleaning and Storage...88-90 Cleaning the Air Filter ...76 Cleaning the Exhaust System ...77 Cleaning the Spark Arrestor ...77 Clutching ...93 Console ...22-24 Coolant Level, Overflow Bottle ...72 Coolant, Adding or Changing ...71 Cooling Fan ...71 Cooling System ...71-72 Corrosion Removal, Chrome ...89 Crankcase Emission Control System...60 F Filter Cleaning, Air ...76 Filter Systems ...76 Filter, Air ...76 Fluid, Battery Fluid ...84 Fluid Change...
... Maintenance ...61-63 Check Engine Indicator ...34 Chrome Wheel Care ...89 Cleaning and Storage...88-90 Cleaning the Air Filter ...76 Cleaning the Exhaust System ...77 Cleaning the Spark Arrestor ...77 Clutching ...93 Console ...22-24 Coolant Level, Overflow Bottle ...72 Coolant, Adding or Changing ...71 Cooling Fan ...71 Cooling System ...71-72 Corrosion Removal, Chrome ...89 Crankcase Emission Control System...60 F Filter Cleaning, Air ...76 Filter Systems ...76 Filter, Air ...76 Fluid, Battery Fluid ...84 Fluid Change...
Owners Manual
Page 108
..., Battery ...86 Storage, Covers ...90 Storage, Removal from ...91 Switches AWD Drive Mode Switch ...23, 49 AWD Switch...23, 46 AWD Switches ...23 Differential Lock Switch ...23 Ignition Switch ...22 Light Switch ...22 Standard AWD Switch ...23 T Tachometer ...33 Throttle Pedal ...25 Tilt Steering ...23 Tires ...80-81 Nut Torque ...80 Tread Depth ...80 Wheel Installation...81 Wheel Removal ...81 Torque, Spark Plug ...70 Towing Loads ...44 Towing Speed ...44 Trailer Hitch Bracket ...29 Transmission ...68 Transmission Operation...73-75 Transmission System...74-75 Transmission Warning...
..., Battery ...86 Storage, Covers ...90 Storage, Removal from ...91 Switches AWD Drive Mode Switch ...23, 49 AWD Switch...23, 46 AWD Switches ...23 Differential Lock Switch ...23 Ignition Switch ...22 Light Switch ...22 Standard AWD Switch ...23 T Tachometer ...33 Throttle Pedal ...25 Tilt Steering ...23 Tires ...80-81 Nut Torque ...80 Tread Depth ...80 Wheel Installation...81 Wheel Removal ...81 Torque, Spark Plug ...70 Towing Loads ...44 Towing Speed ...44 Trailer Hitch Bracket ...29 Transmission ...68 Transmission Operation...73-75 Transmission System...74-75 Transmission Warning...