2016 Polaris 800 Rush PRO-S Problems and Repair Information
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Free 2016 Polaris 800 Rush PRO-S manuals!
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Popular 2016 Polaris 800 Rush PRO-S Manual Pages
Owners Manual - Page 2
Failure to follow all of this manual and on all product labels.
For videos and more information about a safe riding experience with your Polaris vehicle, scan this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
WARNING
The engine exhaust from this QR code with...
Owners Manual - Page 3
Your manual contains instructions for minor maintenance, but information about major repairs is interested in the world today. Be sure to return to your dealership for all utility and recreational vehicles manufactured in your total satisfaction. For safe and enjoyable operation of your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) technician. ...
Owners Manual - Page 5
... the owner's manual.
Maintenance ...97
This section defines your role, and your dealer's role, in , operation of your snowmobile's regular maintenance. POLARIS Products...Specifications ...Troubleshooting ...Warranty ...Maintenance Log ...Index ...
149 150 170 175 183 186
3 Pre-Ride Inspections ...76
This section explains procedures that should be performed before riding.
Features...
Owners Manual - Page 21
Before driving, manually turn the skis to overheating of the slide rail and track, causing premature wear, damage ...serious injury or death.
WARNING! Reduce speeds and frequently drive into fresh snow to the slide rail, track and/or engine. Driving on slippery surfaces.
Inadequate cooling and lubrication will result in front of direction when operating on Slippery Surfaces
WARNING...
Owners Manual - Page 27
...performance see Owner's Manual. Reverse Warning
7181061
Reverse Warning
WARNING Reverse operation, even at idle, push yellow button on left hand side panel for setting. If electric reverse: • Machine stopped and engine...reverse. NO PASSENGER. 7181012
Fuel Recommendation Label No Passenger Warning
Passenger Warning (Passenger Models)
WARNING This vehicle is designed for operator ...
Owners Manual - Page 28
... the engine. Then pull the brake lever to stop. • Always wear an approved helmet, eye protection, and adequate clothing while operating this vehicle. •...fuel only. SAFETY
Safety Labels and Locations
Operation Warning
WARNING • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle...
Owners Manual - Page 29
Turn the L-wrench clockwise to open . Note: See owners manual for sheave width adjustment procedure. 7181093
27 Clutch Warning/Belt Removal
2. 3. 4. Do not operate engine with drive belt removed. See your dealer. Never service clutches yourself - All Units 1.
Return the L-wrench to allow clutch opening Install L-wrench from fender into the open threaded hole...
Owners Manual - Page 36
... locking plungers are equipped with saddlebags. Please see your POLARIS dealer for more information. LOCK & RIDE saddlebags can be added as an accessory on the top of the console is heated by engine compartment heat. Heated Storage Compartment
The storage compartment on other models. FEATURES
Saddlebags
Some snowmobiles are secured before operating.
Owners Manual - Page 37
... the center of your IDD Owner's Manual for fuel type selection procedures.
When using ethanol, MTBE or other forms of the gauge. 3.
Start the engine. Press and hold the SELECT button or SET Step 2 switch until "FUEL" is displayed in the lower section of oxygenated gasoline, the fuel type designation setting must be changed to...
Owners Manual - Page 40
See page 39.
Please see your IDD Owner's Manual for service.
38
NOTE: If engine overheating seems to be caused by something other than poor cooling conditions, see your dealer for more information.
600/800 HO Models Engine Temperature Protection Modes
Hot Lamp ON FLASHING Threshold* Lamp illuminates: Idle = 201° F (94° C), WOT = 185...
Owners Manual - Page 87
...performance will not be performed when the engine is new or overhauled. Break-In Function Fuel Injectors 600 Models Oil Pump Enrichment Period 800 Models Oil Pump Enrichment Period Engine Run Time 2 Hours 5 Hours 18 Hours Description Additional fuel Enriched oil supply to engine... and vehicle speeds to reduce friction on engine run time.
Oil Recommendations
First Tank of Fuel: After...
Owners Manual - Page 91
... recommends the regular use lower than 10% ethanol. Do not use fuel with obstructed fuel systems will decrease. Perform maintenance as recommended. OPERATION
Fuel Recommendation
For peak performance, POLARIS recommends the use E85 fuel in serious engine damage. Prolonged exposure to two ounces per gallon (8-16 ml per liter) of POLARIS products. NOTICE: Operating with up...
Owners Manual - Page 97
...vehicle is in serious engine damage, especially if the snowmobile is clear. 3. The engine will slow and begin to rotate forward. A flashing reverse light on the instrument panel will shut off. 3. Disengaging Reverse
1. NOTICE: Engaging the starter when the engine... second and release. Stop the snowmobile and leave the engine idling. Apply the throttle slowly to make sure the ...
Owners Manual - Page 99
... Limited Warranty, and read the maintenance section of the tunnel or the engine recoil cover. Non-ionizing Radiation
This vehicle emits some electromagnetic energy. Reverse (if equipped) must take your snowmobile to perform any service that you purchase the snowmobile. You are required by U.S. These items are responsible for your owner's manual.
You may remove the...
Owners Manual - Page 113
... may shorten the life of storage.
Reinstall the fill plug.
Fuel Filter / Fuel Lines
This snowmobile is 10.5 oz. (310 ml). 11. Always store fuel in -line fuel filter. Fuel Pump
All fuel pump service must be performed by an authorized POLARIS dealer. Contaminated or poor quality fuel may cause damage to the chaincase. Maximum fluid capacity is not equipped with...
Owners Manual - Page 118
... after a steady stream of a non-standard pressure cap will cause burns to the COLD FILL mark. 5. Open the side panels and remove the hood. 2. This service must be performed when the engine is warm or hot.
Never bleed the cooling system or remove the pressure cap when the...
Owners Manual - Page 172
... object may be caught or the rail slide melted to the track clips due to lack of spec Engine mount broken or loose
Machine fails to the ground. • Chain is loose or broken or...drive belt. • SEE YOUR DEALER. • Inspect and replace. TROUBLESHOOTING
Engine Troubleshooting
Unless you have experience and training in two-cycle engine repair, see your dealer if technical problems arise.
Owners Manual - Page 177
...
Service and Warranty Information
Obtaining Service and Warranty Assistance
Read and understand the service data and the POLARIS warranty information contained in this manual. Model number 3. Length of time and conditions of purchase 5. Dealer name 4. Contact your snowmobile and its engine. Previous correspondence Use the page provided near the front of your owner's manual to assist...
Owners Manual - Page 180
... OTHER TORT OR OTHERWISE. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. WARRANTY
Warranty Coverage and Exclusions
Limitations of POLARIS engine oil. 2. THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS...
Owners Manual - Page 184
... ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. This Limited Warranty does not cover damage due to perform any service that have any defective materials, components or products. It is a potential violation of the vehicle's emission controls. Some states do not allow limitations on...
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