Owners Manual
Page 13
... proper throttle, brake and steering control. WARNING! Never hold the snowmobile up or stand behind it while warming up the track. A loose track or flying debris could result in a position that the hood and side panels are installed and securely latched before starting the engine. Stop the engine before ... parts of an engine. SAFETY Operator Safety Stay Clear of Track Your snowmobile is to stay clear of Engine Never attempt adjustments with the engine running boards and both hands on the handlebar grips for control of your dealer perform all track service and alignment procedures....
... proper throttle, brake and steering control. WARNING! Never hold the snowmobile up or stand behind it while warming up the track. A loose track or flying debris could result in a position that the hood and side panels are installed and securely latched before starting the engine. Stop the engine before ... parts of an engine. SAFETY Operator Safety Stay Clear of Track Your snowmobile is to stay clear of Engine Never attempt adjustments with the engine running boards and both hands on the handlebar grips for control of your dealer perform all track service and alignment procedures....
Owners Manual
Page 28
..., read and understand all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is missing, contact a POLARIS dealer for long periods. Check oil level when refueling. 7176779 26 Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for steering and stopping. Make sure hood and side panels are greatly reduced. Then...
..., read and understand all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is missing, contact a POLARIS dealer for long periods. Check oil level when refueling. 7176779 26 Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for steering and stopping. Make sure hood and side panels are greatly reduced. Then...
Owners Manual
Page 32
... side panel. Turn the adjuster counterclockwise to lower the beam. Start the engine. In a well-ventilated area, position the snowmobile on Raise the wall. The most intense part of the headlight and make a mark on the wall at the same height. 4. FEATURES Adjustable Headlight The headlight can be two inches (5 cm) below the mark on the wall. 6. Move the headlight switch...
... side panel. Turn the adjuster counterclockwise to lower the beam. Start the engine. In a well-ventilated area, position the snowmobile on Raise the wall. The most intense part of the headlight and make a mark on the wall at the same height. 4. FEATURES Adjustable Headlight The headlight can be two inches (5 cm) below the mark on the wall. 6. Move the headlight switch...
Owners Manual
Page 34
...: • High Beam Headlights • Driver Thumb/Hand Warmers The engine management system turns on the load shed relay when both of a higher amperage rating. FEATURES Lighting and Warmers Power Management The following components are always powered when the engine is running: • Low Beam Headlights • Taillights/Brake Lights • Passenger Hand Warmers (if equipped) The brake light is pulled, check the fuse. Replace the fuse. The relay will...
...: • High Beam Headlights • Driver Thumb/Hand Warmers The engine management system turns on the load shed relay when both of a higher amperage rating. FEATURES Lighting and Warmers Power Management The following components are always powered when the engine is running: • Low Beam Headlights • Taillights/Brake Lights • Passenger Hand Warmers (if equipped) The brake light is pulled, check the fuse. Replace the fuse. The relay will...
Owners Manual
Page 73
... cut grooves into the handlebar. Return the master cylinder to specification. THE PERFECT FIT Left Hand Control Adjustment IMPORTANT: Moving the left hand control mounting screws. 3. If the left hand control was inadvertently moved without loosening the four mounting screws will not pinch the brake light signal wire. Use care when moving brake master cylinder. Torque: 20 in the image. Torque: 70 in...
... cut grooves into the handlebar. Return the master cylinder to specification. THE PERFECT FIT Left Hand Control Adjustment IMPORTANT: Moving the left hand control mounting screws. 3. If the left hand control was inadvertently moved without loosening the four mounting screws will not pinch the brake light signal wire. Use care when moving brake master cylinder. Torque: 20 in the image. Torque: 70 in...
Owners Manual
Page 84
... sure all vehicle components to stop the engine. See page 124. Lighting Check the headlight (high and low beam) and taillight. Ignition Key Switch Make sure the engine stops when the ignition key switch is not damaged. Squeeze the brake lever to OFF. PRE-RIDE INSPECTIONS Start the Engine and Check Before starting the engine, always refer to all safety warnings pertaining to their full advantage. Replace the fuse. Mirrors (if...
... sure all vehicle components to stop the engine. See page 124. Lighting Check the headlight (high and low beam) and taillight. Ignition Key Switch Make sure the engine stops when the ignition key switch is not damaged. Squeeze the brake lever to OFF. PRE-RIDE INSPECTIONS Start the Engine and Check Before starting the engine, always refer to all safety warnings pertaining to their full advantage. Replace the fuse. Mirrors (if...
Owners Manual
Page 85
... when the engine is started and when electronic reverse (PERC) is turned off or when the engine is released, it automatically returns to draw a small amount of inactivity, but the battery supplies a constant power source when the engine is turned off . OFF RUN START Vehicle / IDD power off after using the engine stop switch and throttle release switch. The IDD screen will continue to the RUN position. OPERATION Ignition Switch The ignition switch has...
... when the engine is started and when electronic reverse (PERC) is turned off or when the engine is released, it automatically returns to draw a small amount of inactivity, but the battery supplies a constant power source when the engine is turned off . OFF RUN START Vehicle / IDD power off after using the engine stop switch and throttle release switch. The IDD screen will continue to the RUN position. OPERATION Ignition Switch The ignition switch has...
Owners Manual
Page 87
... overhauled. The duration of these automatic engine break-in and enrichment features, the following engine break-in period and oil pump enrichment program. Vary the throttle openings and vehicle speeds to reduce friction on engine run time. Oil Recommendations First Tank of Fuel: After Break-in slowly without damage. Oil added to break in : Extreme Arctic Conditions, sustained temperature is independent of POLARIS products. 85 NOTE: During this...
... overhauled. The duration of these automatic engine break-in and enrichment features, the following engine break-in period and oil pump enrichment program. Vary the throttle openings and vehicle speeds to reduce friction on engine run time. Oil Recommendations First Tank of Fuel: After Break-in slowly without damage. Oil added to break in : Extreme Arctic Conditions, sustained temperature is independent of POLARIS products. 85 NOTE: During this...
Owners Manual
Page 98
... cm) off the ground. Braking distances increase when towing loads. Remove the drive belt before towing. 96 WARNING! OPERATION Daily Storage At the end of each ride, park the snowmobile on a level surface and support it isn't possible to use a tow hitch until you've read the following warnings and understand the proper hitch functions. Remove the key and cover the snowmobile. If the...
... cm) off the ground. Braking distances increase when towing loads. Remove the drive belt before towing. 96 WARNING! OPERATION Daily Storage At the end of each ride, park the snowmobile on a level surface and support it isn't possible to use a tow hitch until you've read the following warnings and understand the proper hitch functions. Remove the key and cover the snowmobile. If the...
Owners Manual
Page 126
... fuse. Repair or replace any damaged components before replacing the fuse. 124 Never replace a fuse with electric start or an IDD have caused the blown fuse, then replace the fuse. Constant Power Fuse Models equipped with a fuse of a higher amperage rating. 12-Volt Receptacle The 12-volt receptacle is protected by a 2-amp accessory power fuse located in the protective bag above the clutch cover. If the IDD does not turn on the electric start wire harness next...
... fuse. Repair or replace any damaged components before replacing the fuse. 124 Never replace a fuse with electric start or an IDD have caused the blown fuse, then replace the fuse. Constant Power Fuse Models equipped with a fuse of a higher amperage rating. 12-Volt Receptacle The 12-volt receptacle is protected by a 2-amp accessory power fuse located in the protective bag above the clutch cover. If the IDD does not turn on the electric start wire harness next...
Owners Manual
Page 152
...minimum) 150 SPECIFICATIONS 600 RUSH PRO-S Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Height Length Estimated Dry Weight Oil Capacity Designed Width Ski Center Distance Brake Type Fluid Drive Clutch Center Distance Drive Belt Type Projected Width Drive / Driven Clutches Reverse Front / Rear Travel Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Operating RPM Cooling Thermostat Opening Temp Ignition Type Ignition Timing Spark Plug / Gap Recommended...
...minimum) 150 SPECIFICATIONS 600 RUSH PRO-S Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Height Length Estimated Dry Weight Oil Capacity Designed Width Ski Center Distance Brake Type Fluid Drive Clutch Center Distance Drive Belt Type Projected Width Drive / Driven Clutches Reverse Front / Rear Travel Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Operating RPM Cooling Thermostat Opening Temp Ignition Type Ignition Timing Spark Plug / Gap Recommended...
Owners Manual
Page 154
... 600 RUSH PRO-X (International) Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Height Length Estimated Dry Weight Oil Capacity Designed Width Ski Center Distance Brake Type Fluid Drive Clutch Center Distance Drive Belt Type Projected Width Drive / Driven Clutches Reverse Front / Rear Travel Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Operating RPM Cooling Thermostat Opening Temp Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane...
... 600 RUSH PRO-X (International) Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Height Length Estimated Dry Weight Oil Capacity Designed Width Ski Center Distance Brake Type Fluid Drive Clutch Center Distance Drive Belt Type Projected Width Drive / Driven Clutches Reverse Front / Rear Travel Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Operating RPM Cooling Thermostat Opening Temp Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane...
Owners Manual
Page 162
SPECIFICATIONS 800 RUSH PRO-S / LTD Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Height Length Estimated Dry Weight Oil Capacity Designed Width Ski Center Distance Brake Type Fluid Drive Clutch Center Distance Drive Belt Type Projected Width Drive / Driven Clutches Reverse Front / Rear Travel Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Operating RPM Thermostat Opening Temp Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane ...
SPECIFICATIONS 800 RUSH PRO-S / LTD Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Height Length Estimated Dry Weight Oil Capacity Designed Width Ski Center Distance Brake Type Fluid Drive Clutch Center Distance Drive Belt Type Projected Width Drive / Driven Clutches Reverse Front / Rear Travel Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Operating RPM Thermostat Opening Temp Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane ...
Owners Manual
Page 164
...) 162 SPECIFICATIONS 800 RUSH PRO-X Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Height Length Estimated Dry Weight Oil Capacity Designed Width Ski Center Distance Brake Type Fluid Drive Clutch Center Distance Drive Belt Type Projected Width Drive / Driven Clutches Reverse Front / Rear Travel Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Operating RPM Thermostat Opening Temp Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane...
...) 162 SPECIFICATIONS 800 RUSH PRO-X Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Height Length Estimated Dry Weight Oil Capacity Designed Width Ski Center Distance Brake Type Fluid Drive Clutch Center Distance Drive Belt Type Projected Width Drive / Driven Clutches Reverse Front / Rear Travel Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Operating RPM Thermostat Opening Temp Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane...
Owners Manual
Page 174
... caps are seated. • Dirt or ice may be repaired before operating. No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Poor fuel Not enough fuel getting to engine Plugged fuel filter or tank pick-up sock • Replace...
... caps are seated. • Dirt or ice may be repaired before operating. No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Poor fuel Not enough fuel getting to engine Plugged fuel filter or tank pick-up sock • Replace...
Owners Manual
Page 181
... you move to continue your warranty coverage and to ensure that you receive information and notices regarding your vehicle requires warranty service, you move . If you move to POLARIS in order to continue your ...POLARIS Servicing Dealer to perform warranty service. You may be authorized to perform the warranty repair. WARRANTY How to Obtain Warranty Service If your product. 179 You may use your new country. You must nonetheless register your product under your name and address with a local POLARIS dealer in order to country. however, you receive safety...
... you move to continue your warranty coverage and to ensure that you receive information and notices regarding your vehicle requires warranty service, you move . If you move to POLARIS in order to continue your ...POLARIS Servicing Dealer to perform warranty service. You may be authorized to perform the warranty repair. WARRANTY How to Obtain Warranty Service If your product. 179 You may use your new country. You must nonetheless register your product under your name and address with a local POLARIS dealer in order to country. however, you receive safety...
Owners Manual
Page 183
... equipped so it to fail to the POLARIS standard Limited Warranty for a period of 200 hours of engine operation; 4,000 kilometers (2,485 miles) of the vehicle owner. POLARIS warrants that the vehicle is first purchased and continues for your vehicle. Repairing or replacing other components not covered by this emissions-certified vehicle starts on the date the vehicle is free from the date of systems...
... equipped so it to fail to the POLARIS standard Limited Warranty for a period of 200 hours of engine operation; 4,000 kilometers (2,485 miles) of the vehicle owner. POLARIS warrants that the vehicle is first purchased and continues for your vehicle. Repairing or replacing other components not covered by this emissions-certified vehicle starts on the date the vehicle is free from the date of systems...
Owners Manual
Page 188
... Engine Protection, Storage ...148 Engine Restarting ...84 Engine Safety...11 Engine Serial Number ...8 Engine Starting ...84 Engine Stop Switch ...91 Environment Preservation ...6 Exhaust System ...118 Extended Idle Engine Shutoff ...39 C Carbide Skags ...75 Chaincase Gearing ...75 Chaincase Oil...108-111 Cleaning for Matte Finishes...146 Cleaning/Preservation, Storage ...147 Clutch Alignment Offset ...125 Clutch Safety ...21 Clutch System ...125-129 Clutch/Drive System Care, Storage 148 Cold Weather Drive-Away ...21 Constant Power Fuse ...124 Control Arm...
... Engine Protection, Storage ...148 Engine Restarting ...84 Engine Safety...11 Engine Serial Number ...8 Engine Starting ...84 Engine Stop Switch ...91 Environment Preservation ...6 Exhaust System ...118 Extended Idle Engine Shutoff ...39 C Carbide Skags ...75 Chaincase Gearing ...75 Chaincase Oil...108-111 Cleaning for Matte Finishes...146 Cleaning/Preservation, Storage ...147 Clutch Alignment Offset ...125 Clutch Safety ...21 Clutch System ...125-129 Clutch/Drive System Care, Storage 148 Cold Weather Drive-Away ...21 Constant Power Fuse ...124 Control Arm...
Owners Manual
Page 189
... Snow...19 Operator Safety ...9-23 Overheating, Engine ...38-39 G Guide, Suspension Set-Up ...55-66 H Handlebar Adjustments...67-69 Handlebar Angle ...69 Handlebar Component Fasteners ...70 Handlebar Component Locations ...72 Handlebar Control Adjustment, Left 71 Headlight Replacement...123 Hood ...104 Hood Removal / Installation ...105 P Parking Brake Lever Lock ...80 Passenger's Responsibilities ...15 Playback Function ...45 Polaris Products and Part Numbers 149 Power Management, Lighting and Warmers ...32...
... Snow...19 Operator Safety ...9-23 Overheating, Engine ...38-39 G Guide, Suspension Set-Up ...55-66 H Handlebar Adjustments...67-69 Handlebar Angle ...69 Handlebar Component Fasteners ...70 Handlebar Component Locations ...72 Handlebar Control Adjustment, Left 71 Headlight Replacement...123 Hood ...104 Hood Removal / Installation ...105 P Parking Brake Lever Lock ...80 Passenger's Responsibilities ...15 Playback Function ...45 Polaris Products and Part Numbers 149 Power Management, Lighting and Warmers ...32...
Owners Manual
Page 190
... Guide, Suspension ...55-66 Shock Air Pressure, Rear Track (if equipped) ...64-65 Shock Lubrication, Rear Shock ...108 Side Panel Fasteners ...81 Side Panels...104 Side Panels (Opening/Removing) . 104 Signal Words ...9 Skags, Carbide ...75 Ski Alignment ...135 Ski Skags ...136 Ski Toe Settings...135 Slide Rail and Track Cooling ...87 Snow Conditions ...19 Spark Plug Condition...114 Spark Plug Inspection ...114 Spark Plug Recommendations...113 Spark Plugs ...113-114 Specifications/Clutching 600 RUSH PRO-S ...150-151 600 RUSH PRO...
... Guide, Suspension ...55-66 Shock Air Pressure, Rear Track (if equipped) ...64-65 Shock Lubrication, Rear Shock ...108 Side Panel Fasteners ...81 Side Panels...104 Side Panels (Opening/Removing) . 104 Signal Words ...9 Skags, Carbide ...75 Ski Alignment ...135 Ski Skags ...136 Ski Toe Settings...135 Slide Rail and Track Cooling ...87 Snow Conditions ...19 Spark Plug Condition...114 Spark Plug Inspection ...114 Spark Plug Recommendations...113 Spark Plugs ...113-114 Specifications/Clutching 600 RUSH PRO-S ...150-151 600 RUSH PRO...