2014 Polaris Ranger Diesel Problems and Repair Information

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Owners Manual - Page 2

WARNING The engine exhaust from this manual and on all of the instructions and safety precautions in serious injury or death. Failure to cause cancer, birth defects or other reproductive harm. WARNING Read, understand, and follow the safety precautions could result in this product contains chemicals known to the State of California to follow all product labels.
Owners Manual - Page 3

... introductions, upcoming events, career opportunities and more. Your POLARIS dealer knows your vehicle best and is outlined in the POLARIS Service Manual and should be performed only by a factory certified Master Service Dealer® (MSD) technician. Many years of experience have gone into the engineering, design, and development of your total satisfaction. WELCOME Thank you for...
Owners Manual - Page 14

...transmission damage, shift only when vehicle is stationary and at idle. 7172674 12 To prevent serious injury, do not operate vehicle with guard removed. • Do not modify engine or clutch. X RANGER MAXIMUM CARGO BOX LOAD TIRE... AND ACCESSORIES Read Operation and Maintenance Manual for braking when carrying cargo. • Overloading or carrying tall, off . IMPROPER TIRE PRESSURE OR...
Owners Manual - Page 17

... the park brake before refueling. Use only POLARIS-approved accessories, and familiarize yourself with fuel. Any modifications or installation of non-POLARIS-approved accessories could create a substantial safety hazard and increase the risk of the vehicle. Always maintain proper tire pressure as specified on the vehicle. 15 Remove flammable material containers from the box...
Owners Manual - Page 20

...Avoid operating the vehicle on Pavement This vehicle's tires are poisonous and can result in well-ventilated areas. Never turn at high speeds. Operating this vehicle on paved ...service dealer inspect the entire machine for the terrain, the visibility and operating conditions, your skills and experience and your passengers' skills and experience. The engine exhaust from this vehicle...
Owners Manual - Page 21

...this vehicle on excessively rough, slippery or loose terrain could cause loss of traction, loss of control or rollover (if tires ...vehicle on public streets, roads or highways could result in this owner's manual. If you begin rolling downhill: • Never apply engine power. • Apply the brakes gradually until the vehicle is lost: • Apply the brakes. • Place the transmission...
Owners Manual - Page 26

..., brake to assure proper transmission function. When the engine is idling, move the lever to shift gears. See your dealer if you experience any shifting problems. 24 See pages 30-33. Gear Selector Use the gear selector to the desired gear. Always shift when the vehicle is stationary and the engine is at idle. The...
Owners Manual - Page 36

... understand all gearcases after the first 25 hours of a new engine will ensure a longer life and better performance. During the first hour of maximum engine speed and load are desirable. Pull only light loads. On the initial engine start-up, allow the engine to operate the vehicle properly can result in a collision, loss of operation and...
Owners Manual - Page 40

.... • Keep sparks, open flames or any concentration in YANMAR engines. Do not fill the tank neck. • If fuel spills on your skin or clothing, immediately wash it off with diesel fuel ONLY. Operating Conditions with B5 Bio-diesel Fuel Blends Engine Warranty Damages, performance or service concerns determined to be caused by not complying with bio...
Owners Manual - Page 41

...% 100% Block Heater Use If this vehicle: • Cold weather conditions can affect engine life and cause deterioration of hoses, tubes, injectors, injector pump and seals. 39 Bio-Diesel Blended Fuel NOTICE: Never use bio-diesel blended fuel containing more than 5% bio-diesel in fuel gelling if the incorrect fuel type is used. Remove the cap and...
Owners Manual - Page 49

... before starting the engine, perform the service outlined on page 63. WARNING! Give special attention to the pedal repeatedly until braking action is normal. Choose a crossing where both banks have gradual inclines. 3. The large tires on your RANGER. Floorboard 5. After leaving water, always dry the brakes by applying light pressure to engine oil, transmission oil, all...
Owners Manual - Page 66

... (if equipped) Ź Transmission oil Park brake cable tension Ź Engine oil change oil and filter every 100 hours Lubricate all services at whichever maintenance interval is reached first. apply dielectric grease if replacing Inspect; MAINTENANCE Periodic Maintenance Chart Perform all fittings, pivots, cables, etc. Miles (Km) Remarks Ź Perform these services. 64 clean often...
Owners Manual - Page 67

... dealer perform these procedures more often for leaks at 50 hours, change oil and filter every 100 hours Replace with oil change Ź Front Gearcase oil (if equipped) Ź Middle Gearcase oil (if equipped) Ź Rear gearcase oil (if equipped) Ź Transmission oil D Fuel system E Ź Radiator (in applicable) Ź Cooling Hoses Ź Engine...
Owners Manual - Page 76

...transmission and engine. The PVT system has been precision balanced. WARNING! Remove all debris wrapped in severe injury or death. MAINTENANCE POLARIS Variable Transmission...for your dealer promptly for service if any component of damage ...replacing the belt could result in vehicle damage, loss of force on... housing is securely in the owner's manual. • This PVT system is ...
Owners Manual - Page 81

Never start or operate this vehicle if it to neutral. 2. Immediately contact your POLARIS dealer for service if throttle problems arise. Throttle Freeplay Inspection...16 to 1/8 inches (1.6-3.2 mm). Apply the brakes. Shift the transmission to warm up and down. Remove the seat. 2. Start the engine. Throttle Freeplay Adjustment 1. Adjust the freeplay if necessary. Locate ...
Owners Manual - Page 83

... movement. Loosen or tighten the nuts on a level surface. 2. If this service is difficult due to proper tension. 1. Shift the transmission to ensure proper cable tension. Apply the brakes. 2. This will inactivate the limiting function. If the vehicle moves, adjust the park brake. Park Brake Release Park Brake Adjustment Inspect and adjust park...
Owners Manual - Page 101

... to perform normal scheduled maintenance on the engine of shipping the product to , filters, belts, hoses, fuel injector nozzles, lubricants and cleaning fluids. The warranty period on the engine (by this warranty. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. What is the engine warranty period? This warranty does not cover the cost of this manual...
Owners Manual - Page 105

... to perform any service that may deny warranty claims for failures that you use , by accidents for performing the scheduled maintenance identified in racing competition. This limited warranty also does not cover any defective materials, components or products. This limited warranty also does not cover physical damage, corrosion or defects caused by acts of any engine that...
Owners Manual - Page 107

... Emission Control, Noise...62 Emissions Limited Warranty ...102-103 Engaging AWD ...52 Engine Oil...67-68 Engine Starting ...41 Engine Stopping ...41 Equipment Modifications ...15 Exhaust System Purging ...78 Eye Protection...9 C Cab Frame, ROPS...26 Cab Nets ...27 Capacity, Weight ...50 Cargo...49-50 Cargo Box, Dumping ...51 Chart Gearcase Specifications ...69 Periodic Maintenance...63-65 Chrome...
Owners Manual - Page 108

...94 Front Gearcase ...70 Fuel Filter...76 Fuel Handling ...38 Fuel Recommendations ...36-39 Fuel Requirements ...36 Fuel Safety ...38 Fuel, Adding ...39 Fuels, Bio-Diesel ...37-38 Fuses ...86 M Maintenance Log ...104 Maintenance, Periodic ...63-65 Mode Button ...24 Modifications to Vehicle ...15 N Noise Emission Control System ...62 O Obstacles ...46 Oil Engine ...67-68 Transmission...69 Oil and...

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