2012 Polaris Outlaw 50 Problems and Repair Information
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Popular 2012 Polaris Outlaw 50 Manual Pages
Owners Manual - Page 2
A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. If you cannot locate this product contains chemicals known to the State of California to the owner's manual on the next page. WARNING
The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance.
Owners Manual - Page 10
... sold for children not less than other vehicles, such as motorcycles and cars. Y-12 90cc models are designed for ...instruction. Take a training course. an adult. • Never permit a guest to operate the ATV unless the guest has read this manual with the ATV. 50cc models are designed for your safety warnings, precautions and operating vehicle...
Owners Manual - Page 27
... the parking brake. See page 86.
24 Always maintain a steady speed when climbing a hill. Never apply engine power. Safety
Safety Warnings
Stalling While Climbing a Hill
Stalling, rolling backwards or improperly dismounting while climbing a hill..., following the procedure described in the Owner's Manual. If all forward speed is lost If you lose all forward speed: Keep your weight uphill.
Owners Manual - Page 30
... Vehicle Modifications
Improper installation of accessories or modification of the ATV may cause changes in handling, which could cause loss of control or overturn (if tires regain traction unexpectedly). or equivalent components designed for use extreme caution and always follow proper operating procedures as rocks and fallen trees. If unavoidable, use on this manual...
Owners Manual - Page 51
...go back slowly or stay close to the handlebar, your ATV they go . Never start the engine if your ATV. Before anyone adds gasoline to do it yourself.
48 Have an adult or your... before you squeezed.
Always have an adult put gas in your ATV has sticky brakes. Children must read the instructions and warnings on page 15 of this manual. Never try to your ATV has sticky brakes....
Owners Manual - Page 63
Always check the lever for service if throttle problems arise. Features and Controls
Throttle Controls
WARNING
Operating an ATV with a sticking or improperly operating throttle. Failure to severe injury or ... if the throttle lever sticks during operation.
60 Always contact your dealer for free movement and return before starting the engine. Also check occasionally during operation.
Owners Manual - Page 73
... Perform the following the procedures for extended periods during the first three hours of operation will result in a collision, loss of control, accident or overturn, which may cause serious engine... damage. Do not operate at full throttle or high speeds for a proper break-in the safety section of this owner's manual.
Operation
WARNING
Failure to use...
Owners Manual - Page 74
.... End of the break-in oil change Oil pre-filter screen Transmission oil Valve clearance
4. Always exercise extreme caution whenever handling gasoline. See page 105. 3. Item
Engine oil change See your dealer for inspection and adjustment
71 Vary throttle positions.
Perform the following maintenance at the end of Break-In Remarks
See Page...
Owners Manual - Page 77
...-road only. Never start the engine or let it run in an enclosed area. 5. Do not allow anyone under 6 years of the operator, accessories, loads on the racks (if equipped) and the load on the trailer tongue (if equipped). Never operate the vehicle on pavement or on this vehicle. Never carry a passenger on any...
Owners Manual - Page 89
Shut off the engine. 3. Dismount on the uphill side of the vehicle, or on a Hill
If the vehicle stalls while climbing a hill, never back it down the hill! Operation
Turning Around on the left if the vehicle is pointing straight uphill.
86 Use the K-turn to turn around. 1. Stop the vehicle and lock the parking brake while keeping body weight uphill. 2.
Owners Manual - Page 102
...; adjust; test Drain and change the oil Drain and change the oil Clean filter at every oil change Transmission oil Oil pre-filter screen 20 30 40 40 Calendar Monthly 6M 12 M 12 M Miles (Km) 200 (320) 300 (480) 400 (640) 400 (640) Check terminals; lubricate; lubricate; clean annually if ATV is...
Owners Manual - Page 103
... dealer Check for vehicles subjected to severe use. E Emission-Related Service Have an authorized POLARIS dealer perform these procedures more often for leaks at tank cap, lines, fuel valve, filter, pump, carburetor; replace lines every two years Change filter Inspect Inspect Inspect
Remarks
See Page -----
E
Fuel filter Engine mounts Exhaust muffler...
Owners Manual - Page 105
See page 133. grease (also after washing ATV or driving in water).
Perform these procedures more often for vehicles subjected to NLGI No. 2
Method See page 104. Maintenance
Lubrication Guide
Item Engine Oil Gearcase (Transmission) Oil Level Drive Chain
Front Suspension (A-Arm)
Lube POLARIS Synthetic Youth Oil or Synthetic SAE 40 Premium AGL...
Owners Manual - Page 109
Clean the area around the pre-filter plug. Allow it to idle for two to skin. Hot oil can cause burns to three minutes. Position the vehicle on a level surface. Do not allow hot oil to contact skin.
106
Stop the engine. Maintenance
Engine Oil Change
1. 2. 3. 4. Start the engine. CAUTION!
Owners Manual - Page 118
... replace it or not. 12. Turn the fuel valve on page 117 for service as soon as possible, whether you succeed in starting it with a new plug. 8. Take the ATV to start . 7. If water has been ingested into the transmission, follow the procedure on . 10. Maintenance
Vehicle Immersion
5. Tighten the carburetor drain screw. 9. If...
Owners Manual - Page 119
...system remains safe: • Always follow all recommended maintenance procedures. Maintenance
Constant Variable Transmission (CVT) System
WARNING
Failure to comply with the instructions in this warning can ...large amounts of the CVT system. Extensive engineering and testing has been conducted to make sure the CVT housing is securely in the owner's manual. • This CVT system is intended...
Owners Manual - Page 168
..., clean and/or replace spark plugs Inspect, clean and/or replace spark plugs See your POLARIS dealer Set gap to specs or replace plugs Check all connections and tighten Recharge battery with .5 amp charger Replace with recommended fuel Inspect and clean or replace See your POLARIS dealer See your POLARIS dealer
165
Owners Manual - Page 176
however, you may use any POLARIS Servicing Dealer to perform warranty service. This warranty gives you specific legal rights, and you may also have other warranty terms will contact the appropriate personnel at least 1000 hours when subjected to normal use of POLARIS engine oil. 2. We recommend the use your original selling dealer; Spark Arrester POLARIS warrants that you...
Owners Manual - Page 183
.... Owners are responsible for which POLARIS has no responsibility, or by accidents for performing the scheduled maintenance identified in material or workmanship.This limited warranty does not cover damage due to perform any service that has been structurally altered, or when the vehicle has been used in racing competition. Tampering with emission controls is a potential...
Owners Manual - Page 184
This will provide you and future owners with an accurate log of your manual to your dealer each time your vehicle is serviced.
Maintenance Log
Present this section of maintenance and services performed. DATE SERVICE INTERVAL TECHNICIAN SERVICE PERFORMED / COMMENTS
10 Hours (Break-in)
40 Hours
50 Hours
80 Hours
181
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