Owners Manual
Page 3
pavement may seriously affect handling and control ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL READ OWNER'S MANUAL. WARNING NEVER operate: S without proper training or instruction S at speeds too fast for your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy 55 Medina...
pavement may seriously affect handling and control ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL READ OWNER'S MANUAL. WARNING NEVER operate: S without proper training or instruction S at speeds too fast for your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy 55 Medina...
Owners Manual
Page 5
Any reprinting or reuse of the depictions and/or procedures contained within this vehicle are registered trademarks of POLARIS Industries Inc. POLARIS, THE WAY OUT and OUTLAW are in English. All information contained within , whether whole or in this publication ... between the actual vehicle and the information presented in part, is based on the latest product information at the time of the original instructions. Copyright 2011 POLARIS Sales Inc. Printed in this publication. Depictions and/or procedures in Taiwan 2012 OUTLAW 50 ATV Owner's Manual P/N 9923574 2 Other...
Any reprinting or reuse of the depictions and/or procedures contained within this vehicle are registered trademarks of POLARIS Industries Inc. POLARIS, THE WAY OUT and OUTLAW are in English. All information contained within , whether whole or in this publication ... between the actual vehicle and the information presented in part, is based on the latest product information at the time of the original instructions. Copyright 2011 POLARIS Sales Inc. Printed in this publication. Depictions and/or procedures in Taiwan 2012 OUTLAW 50 ATV Owner's Manual P/N 9923574 2 Other...
Owners Manual
Page 18
... where refueling is performed or where gasoline is stored. • Do not overfill the tank. Safety Safety Warnings Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Never allow a child to refuel or handle gasoline. • Always exercise extreme caution whenever handling gasoline. • Always refuel with soap and water and change clothing. • Turn the fuel valve off whenever the...
... where refueling is performed or where gasoline is stored. • Do not overfill the tank. Safety Safety Warnings Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Never allow a child to refuel or handle gasoline. • Always exercise extreme caution whenever handling gasoline. • Always refuel with soap and water and change clothing. • Turn the fuel valve off whenever the...
Owners Manual
Page 36
... WARNINGS. 7175376 33 Safety Safety Labels and Locations Operation Warning WARNING Improper ATV use an approved helmet and protective gear. a collision can result in turns; with another vehicle; pavement may seriously affect handling and control. avoid paved surfaces - LOCATE AND READ OWNER'S MANUAL. Always use can occur with a passenger - at speeds too fast for your skills or the conditions; Never carry passengers. passengers affect balance and steering...
... WARNINGS. 7175376 33 Safety Safety Labels and Locations Operation Warning WARNING Improper ATV use an approved helmet and protective gear. a collision can result in turns; with another vehicle; pavement may seriously affect handling and control. avoid paved surfaces - LOCATE AND READ OWNER'S MANUAL. Always use can occur with a passenger - at speeds too fast for your skills or the conditions; Never carry passengers. passengers affect balance and steering...
Owners Manual
Page 48
... key to your body. 45 The tether strap must be attached snugly to your right wrist and to let the cord get tangled around the handlebars or any part of your ATV. Ignition Switch 9. If you drive. Ignition Switch - Tether Strap and Switch - Tether Switch Never... ride without the tether strap attached to your right wrist and to turn off your ATV every time you fall off the engine. 9. The ignition switch key must always be turned on before pushing the start button...
... key to your body. 45 The tether strap must be attached snugly to your right wrist and to let the cord get tangled around the handlebars or any part of your ATV. Ignition Switch 9. If you drive. Ignition Switch - Tether Strap and Switch - Tether Switch Never... ride without the tether strap attached to your right wrist and to turn off your ATV every time you fall off the engine. 9. The ignition switch key must always be turned on before pushing the start button...
Owners Manual
Page 61
Both the main switch and the engine stop switch shut off all electrical power to the OFF position as the engine warms up and runs smoothly. 58 When the engine starts, gradually return the choke lever to the entire vehicle. Horn Stop Switch Start Button Choke Lever Choke Lever Use the choke to provide the operator with a quick means of engine shutdown in the OFF...
Both the main switch and the engine stop switch shut off all electrical power to the OFF position as the engine warms up and runs smoothly. 58 When the engine starts, gradually return the choke lever to the entire vehicle. Horn Stop Switch Start Button Choke Lever Choke Lever Use the choke to provide the operator with a quick means of engine shutdown in the OFF...
Owners Manual
Page 64
... when the operator releases the throttle lever, the engine will stop and power to perform as designed, which is designed to reduce the risk of a throttle system malfunction. The Electronic Throttle Control (ETC) stops the engine in failure to the rear wheels will cease. Engine speed returns to the throttle control. 61 Always ensure that the throttle cable is installed and properly routed to idle when the...
... when the operator releases the throttle lever, the engine will stop and power to perform as designed, which is designed to reduce the risk of a throttle system malfunction. The Electronic Throttle Control (ETC) stops the engine in failure to the rear wheels will cease. Engine speed returns to the throttle control. 61 Always ensure that the throttle cable is installed and properly routed to idle when the...
Owners Manual
Page 68
Use unleaded gasoline with ethanol content greater than 10 percent, such as E-85 fuel. Do not use fuel with a minimum pump octane number of 87=(R+ M/2) octane. Refer to the specifications section beginning on page 156 for fuel tank capacity. 65 Features and Controls Fuel System Gas Cap Gas Cap The fuel tank filler cap is located directly below the handlebars.
Use unleaded gasoline with ethanol content greater than 10 percent, such as E-85 fuel. Do not use fuel with a minimum pump octane number of 87=(R+ M/2) octane. Refer to the specifications section beginning on page 156 for fuel tank capacity. 65 Features and Controls Fuel System Gas Cap Gas Cap The fuel tank filler cap is located directly below the handlebars.
Owners Manual
Page 74
... with gasoline. Item Engine oil change Perform break-in period. Perform break-in oil change Clean filter with oil change Oil pre-filter screen Transmission oil Valve clearance 4. Maintain the oil level in Period 1. See page 72. 6. Do not operate at first. Operation Break-in the proper range. Always exercise extreme caution whenever handling gasoline. Drive slowly at sustained idle. 5. Vary throttle positions. Perform regular checks on fluid levels, controls and areas outlined...
... with gasoline. Item Engine oil change Perform break-in period. Perform break-in oil change Clean filter with oil change Oil pre-filter screen Transmission oil Valve clearance 4. Maintain the oil level in Period 1. See page 72. 6. Do not operate at first. Operation Break-in the proper range. Always exercise extreme caution whenever handling gasoline. Drive slowly at sustained idle. 5. Vary throttle positions. Perform regular checks on fluid levels, controls and areas outlined...
Owners Manual
Page 96
... performance. Electromagnetic Interference This spark ignition system complies with the EMC requirements of this vehicle are controlled by an authorized POLARIS dealer. This vehicle complies with Canadian ICES-002. Non-ionizing Radiation: This vehicle emits some electromagnetic energy. Engine idle speed is located on the clutch cover or engine case near the clutch box. The engine and related components must be performed by engine design, including factory-set fuel delivery and ignition...
... performance. Electromagnetic Interference This spark ignition system complies with the EMC requirements of this vehicle are controlled by an authorized POLARIS dealer. This vehicle complies with Canadian ICES-002. Non-ionizing Radiation: This vehicle emits some electromagnetic energy. Engine idle speed is located on the clutch cover or engine case near the clutch box. The engine and related components must be performed by engine design, including factory-set fuel delivery and ignition...
Owners Manual
Page 100
... first) Hours Steering Front suspension Rear suspension Tires Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine oil level E Air filter, pre-filter & main element Air box sediment tube Daytime running lights/tail lamp Calendar Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Miles (Km Inspect; See the Pre-Ride Checklist. Make adjustments as needed . apply dielectric grease if replacing 136 -142 143...
... first) Hours Steering Front suspension Rear suspension Tires Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine oil level E Air filter, pre-filter & main element Air box sediment tube Daytime running lights/tail lamp Calendar Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Daily Miles (Km Inspect; See the Pre-Ride Checklist. Make adjustments as needed . apply dielectric grease if replacing 136 -142 143...
Owners Manual
Page 103
...; Fuel filter Engine mounts Exhaust muffler/pipe Ignition timing 100 100 100 100 12 M 12 M 12 M 12 M 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 109 ---- Perform these services. 100 E Emission-Related Service Have an authorized POLARIS dealer perform these procedures more often for leaks at tank cap, lines, fuel valve, filter, pump, carburetor; Maintenance Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours E E Carburetor air intake ducts/flange Drive belt Brake pad wear Fuel system 50 50 50 100...
...; Fuel filter Engine mounts Exhaust muffler/pipe Ignition timing 100 100 100 100 12 M 12 M 12 M 12 M 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 109 ---- Perform these services. 100 E Emission-Related Service Have an authorized POLARIS dealer perform these procedures more often for leaks at tank cap, lines, fuel valve, filter, pump, carburetor; Maintenance Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours E E Carburetor air intake ducts/flange Drive belt Brake pad wear Fuel system 50 50 50 100...
Owners Manual
Page 107
... for the part numbers of POLARIS products. Maintenance Engine Oil Oil Recommendations Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 94. Under These Operating Conditions Outside air temperature is above 32 F/0 C Outside air temperature is below 32 F/0 C Use This Recommended Oil POLARIS Synthetic Youth Oil (or Synthetic SAE40) Semi-Synthetic...
... for the part numbers of POLARIS products. Maintenance Engine Oil Oil Recommendations Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 94. Under These Operating Conditions Outside air temperature is above 32 F/0 C Outside air temperature is below 32 F/0 C Use This Recommended Oil POLARIS Synthetic Youth Oil (or Synthetic SAE40) Semi-Synthetic...
Owners Manual
Page 144
All service must be performed by an authorized POLARIS dealer. Be sure the valve stem is toward forward rotation. 3. Lower the vehicle to 22 ft. Install the wheel bolts and finger tighten them. 4. Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. Maintenance Wheel Installation 1. Lock the parking brake. 2. lbs. (30 Nm). Axle and Wheel Nuts All nuts with a cotter pin installed must...
All service must be performed by an authorized POLARIS dealer. Be sure the valve stem is toward forward rotation. 3. Lower the vehicle to 22 ft. Install the wheel bolts and finger tighten them. 4. Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. Maintenance Wheel Installation 1. Lock the parking brake. 2. lbs. (30 Nm). Axle and Wheel Nuts All nuts with a cotter pin installed must...
Owners Manual
Page 159
Specifications OUTLAW 50 Rider Capacity Maximum Weight Capacity Displacement Cooling Engine type Lubrication Oil Capacity Fuel Capacity Fuel Reserve Capacity Starting Drive System Final Drive Front Suspension Rear Suspension Front/Rear Brakes Parking Brake 1 Rider 90 lbs. (41 kg) 49cc Air Cooled 4-Stroke Wet Sump 30 oz. (900 ml) 1.2 gallons (4.5 liters) .22 gallons (.85 liters) Electric with kick-start backup Automatic CVT Chain Single control arm with 3" (7.6 cm) of travel Spring over shock with 3" (7.6 cm) of travel Drum Mechanical Lock 156
Specifications OUTLAW 50 Rider Capacity Maximum Weight Capacity Displacement Cooling Engine type Lubrication Oil Capacity Fuel Capacity Fuel Reserve Capacity Starting Drive System Final Drive Front Suspension Rear Suspension Front/Rear Brakes Parking Brake 1 Rider 90 lbs. (41 kg) 49cc Air Cooled 4-Stroke Wet Sump 30 oz. (900 ml) 1.2 gallons (4.5 liters) .22 gallons (.85 liters) Electric with kick-start backup Automatic CVT Chain Single control arm with 3" (7.6 cm) of travel Spring over shock with 3" (7.6 cm) of travel Drum Mechanical Lock 156
Owners Manual
Page 176
Please work with POLARIS recommendations. 173 If any of non-recommended lubricants may cause engine damage. We recommend the use your ATV requires warranty service, you must take it to a POLARIS dealer authorized to repair POLARIS ATVs. Mixing oil brands or using non-recommended oil may not be covered by warranty. however, you may use and when maintenance and installation are void because of...
Please work with POLARIS recommendations. 173 If any of non-recommended lubricants may cause engine damage. We recommend the use your ATV requires warranty service, you must take it to a POLARIS dealer authorized to repair POLARIS ATVs. Mixing oil brands or using non-recommended oil may not be covered by warranty. however, you may use and when maintenance and installation are void because of...
Owners Manual
Page 177
.... You should consult an authorized dealer to vehicles that have any authorized POLARIS dealer who sells the same line as your vehicle was purchased: Warranty or Service Bulletin repairs must be requested from POLARIS Industries. Warranty EXPORTED VEHICLES EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF...
.... You should consult an authorized dealer to vehicles that have any authorized POLARIS dealer who sells the same line as your vehicle was purchased: Warranty or Service Bulletin repairs must be requested from POLARIS Industries. Warranty EXPORTED VEHICLES EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF...
Owners Manual
Page 181
... considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector...
... considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector...
Owners Manual
Page 188
... Driving Downhill ...85 Driving on a Sidehill ...84 Driving on Slippery Surfaces...89 Driving Over Obstacles ...81 Driving Procedure ...79 Driving Through Water ...90-91 Driving Uphill ...82-83 C Electronic Throttle Control ...Emission Control Systems ...Engine Start Button ...Engine Stop Switch ...Equipment Modifications ...Exhaust, Exposure to...Eye Protection ... E 61 93 59 58 12 15 11 D Fuel Filter ...109 Fuel Safety ...15 Fuel Stabilizer ...152 Fuel System ...65 Fuel Valve ...66 Gas Cap ...43, 65 Gasoline Handling...15 Gearcase Capacity...
... Driving Downhill ...85 Driving on a Sidehill ...84 Driving on Slippery Surfaces...89 Driving Over Obstacles ...81 Driving Procedure ...79 Driving Through Water ...90-91 Driving Uphill ...82-83 C Electronic Throttle Control ...Emission Control Systems ...Engine Start Button ...Engine Stop Switch ...Equipment Modifications ...Exhaust, Exposure to...Eye Protection ... E 61 93 59 58 12 15 11 D Fuel Filter ...109 Fuel Safety ...15 Fuel Stabilizer ...152 Fuel System ...65 Fuel Valve ...66 Gas Cap ...43, 65 Gasoline Handling...15 Gearcase Capacity...
Owners Manual
Page 190
... ...95 Shock Spring Adjustment ...132 Sidehilling ...84 Signal words...6 Spark Arrester ...118-119 Spark Plug Change...113 Spark Plugs ...112-113 Specifications ...156-157 Speed Control System ...122-123 Start Button ...59 Starting the Engine...76-77 Steering Inspection...132 S Stop Switch ...58 Stopping the ATV ...46 Stopping the Engine ...78 Storage...151-154 Switches Engine Start Button ...59 Engine Stop Switch ...41, 58 Horn Button ...41 Ignition Switch...45 Main Key Switch ...57 Tether Switch ...45 Tail Light...142 Tether...
... ...95 Shock Spring Adjustment ...132 Sidehilling ...84 Signal words...6 Spark Arrester ...118-119 Spark Plug Change...113 Spark Plugs ...112-113 Specifications ...156-157 Speed Control System ...122-123 Start Button ...59 Starting the Engine...76-77 Steering Inspection...132 S Stop Switch ...58 Stopping the ATV ...46 Stopping the Engine ...78 Storage...151-154 Switches Engine Start Button ...59 Engine Stop Switch ...41, 58 Horn Button ...41 Ignition Switch...45 Main Key Switch ...57 Tether Switch ...45 Tail Light...142 Tether...