2011 Polaris Ranger 800 HD Problems and Repair Information

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Owners Manual - Page 5

... minor maintenance, but information about major repairs is interested in the POLARIS Service Manual and should be sure to follow the instructions and recommendations in this owner's manual. Be sure to return to your dealership for all utility and recreational vehicles manufactured in the world today. Have your accessories and clothing delivered right to your total...
Owners Manual - Page 18

... 17 for fuel safety warnings. • Always remove the ignition key when the vehicle is not in this vehicle through improper ...tire pressure as specified on safety labels. • Never modify this manual. Cargo should be sure there are no obstacles or people behind your vehicle when operating in reverse, move slowly. Gasoline is well ventilated and free of any source of accessories...
Owners Manual - Page 23

... • Never apply engine power. • Apply the brakes gradually until the vehicle is not in reverse and slowly allow the vehicle to roll straight downhill ...vehicle is fully stopped. • Place the transmission in use of control or vehicle overturn. Improper Tire Maintenance Operating this vehicle with improper tires or with local authorities and residents to control speed. Vehicle...
Owners Manual - Page 27

...with light loads. See your dealer if you experience any shifting problems. 23 High gear is moving could cause transmission damage. Use the MODE button to a complete stop. Tip...Low gear is important to assure proper transmission function. When the engine is located on hard-packed surfaces with the engine speed above idle or while the vehicle is intended for the RANGER. FEATURES ...
Owners Manual - Page 52

... brakes by applying light pressure to engine oil, transmission oil, all gearcase fluids, and all grease fittings. 48 NOTICE: Immersion can operate through water up to a maximum recommended depth equal to your vehicle in water, it's critical that you perform the services outlined in major damage if the vehicle isn't serviced correctly and promptly. OPERATION Driving Through...
Owners Manual - Page 62

... the emissions warranty but may affect emissions.) n Have an authorized POLARIS dealer perform these services. clean often; clean often Check operation; Perform all services at whichever maintenance interval is reached first. E Emission-related service (Failure to serious injury or death. Have an authorized POLARIS dealer perform these operations more often for vehicles subjected to...
Owners Manual - Page 63

...vehicles subjected to severe use. X Perform these services. 59 E Emission-Related Service n Have an authorized POLARIS dealer perform these procedures more often for proper sealing/air leaks Inspect; test Inspect level; change yearly Inspect level; replace if necessary Perform... oil (if equipped) X Transmission oil X Engine breather E filter (if equipped) X Engine oil change (break-in oil...
Owners Manual - Page 64

... n Auxiliary brake (if X equipped) Headlight aim X Perform these services. 60 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar nE Fuel system Remarks Miles (Km) Check for leaks Inspect Inspect Inspect; clean external surfaces Inspect for leaks at tank cap, lines, fuel valve, filter, pump, throttle body; replace as needed 100 H 12...
Owners Manual - Page 80

...component of the PVT system. However, as outlined in the owner's manual. • This PVT system is intended for creating excessive heat that... life of this warning can result in severe injury or death. Extensive engineering and testing has been conducted to ensure the safety of the PVT components...Transmission (PVT) System WARNING Failure to comply with the instructions in this product.
Owners Manual - Page 86

... lead to neutral. 2. Adjust the freeplay if necessary. Shift the transmission to serious injury or death if the throttle pedal sticks during operation. Immediately contact ... Never start or operate this vehicle if it to pick up thoroughly. 3. Start the engine. Engage the park brake. Always check the pedal for service if throttle problems arise. Throttle Pedal Throttle Freeplay ...
Owners Manual - Page 90

...vehicle on a level surface. 2. If there is difficult due to proper tension. 1. This will inactivate the limiting function. Shift the transmission... the steering wheel left and right. 3. Tip: If performing this occurs, move the park brake lever to the forward...beginning on the lever end of freeplay. 4. If this service is excessive freeplay or strange noises, or the steering feels...
Owners Manual - Page 105

... Exterior Make any necessary repairs and clean the vehicle as recommended in the Periodic Maintenance Chart beginning on the container for 15-20 minutes to allow the stabilizer to run for the recommended amount. Fill the fuel tank. 2. See page 64. MAINTENANCE Cleaning and Storage Storage Tips NOTICE: Starting the engine during the storage...
Owners Manual - Page 109

... - High Drive Ratio - Reverse Gear Reduction - SPECIFICATIONS RANGER 4X4 Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Low Gear Reduction - Rear Tire Size - Rear Tire Pressure - Front Tire Size - Rear Brakes, Front/Rear Brake, Park Hood Headlight Taillights Brake Light Pressurized Wet Sump POLARIS 2W-50 PVT, 4-wheel independent shaft, lockable...
Owners Manual - Page 111

High Drive Ratio - Center/Rear Tire Pressure - Front Tire Size - Front Tire Pressure - Rear Brakes, Front/Rear Brake, ... L.E.D. (3.1W) Clutching See your POLARIS dealer for clutching specifications. 107 Front: Drive Ratio - Low Gear Reduction - Reverse Gear Reduction - SPECIFICATIONS RANGER 6X6 Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Final...
Owners Manual - Page 113

Low Gear Reduction - Front Tire Size - Reverse Gear Reduction - Final Tire Size - High Drive Ratio - Front: Drive Ratio - Rear Tire Pressure - Rear Brakes, Front/Rear Brake, ...L.E.D. (.28W) 10 L.E.D. (3.1W) Clutching See your POLARIS dealer for clutching specifications. 109 SPECIFICATIONS RANGER CREW Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Front...
Owners Manual - Page 121

... Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of product use of completing an effective repair. The following items are not compatible with a 600-pound (272kg) cargo box capacity. unauthorized repairs; This warranty does not cover the use Lubricants such as oil, grease, etc. The 50-state RANGER 800 4X4 models are considered...
Owners Manual - Page 126

... ESSENTIAL PURPOSE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may maintain, replace, or repair the emission control devices or systems on your vehicle. This limited warranty also does not cover any service that have any defective materials, components or products. POLARIS also recommends that has...
Owners Manual - Page 129

... Engaging AWD...54 Locking the Differential ...55 All Wheel Drive Switch ...25 Arrestor, Spark, Purging ...81 Arrestor, Spark, Warning ...80 Auxiliary Outlets...22 Axle Nut Inspection ...88 Axle Nut Torque ...88 C Charts Gearcase Specifications ...66 Periodic Maintenance ...57-60 Check Engine Indicator ...39 Chrome Wheel Care ...100 Cleaning and Storage ...98-102 Clutching, 4X4...
Owners Manual - Page 130

... Filter Systems ...79 Filter, Air ...79 Filter, Fuel ...79 Fluid, Battery ...93 Fluid, Brake ...84 Fluid Change Engine Oil ...64-65 Front Gearcase ...69 Main Gearcase (4X4/CREW) . 67 Main Gearcase (6X6)...68 Middle Gearcase (6X6) ...70 Rear Gearcase ...71 Transmission (4X4/CREW) . . 67 Transmission (6X6) ...68 Fluid Level Engine Oil ...63 Front Gearcase ...69 Main Gearcase...
Owners Manual - Page 131

... Modifications to Vehicle ...15 N Noise Emission Control System ...56 O Obstacles ...46 Oil, Engine ...62-65 Oil and Filter Care During Storage. 101 Oil Change Engine ...64-65 Front Gearcase ...69 Main Gearcase (4X4/CREW) . . 67 Main Gearcase (6X6) ...68 Middle Gearcase (6X6)...70 Rear Gearcase ...71 Transmission (4X4/CREW) ...67 Transmission (6X6) ...68 Oil Level Engine ...63 Front...

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