Owners Manual
Page 11
.... Read Owner's Manual for a box capacity of losing control. Overloading or carrying tall, off-center, or unsecured loads will increase your vehicle, always read and follow the instructions of the labels on your risk of 600 lbs. (272 kg). If any label becomes illegible or comes off . TIRE PRESSURE IN PSI (KPa): RANGER - 4X4 FRONT 10 (69) REAR 10 (69) RANGER...
.... Read Owner's Manual for a box capacity of losing control. Overloading or carrying tall, off-center, or unsecured loads will increase your vehicle, always read and follow the instructions of the labels on your risk of 600 lbs. (272 kg). If any label becomes illegible or comes off . TIRE PRESSURE IN PSI (KPa): RANGER - 4X4 FRONT 10 (69) REAR 10 (69) RANGER...
Owners Manual
Page 28
... the ON position when released. FEATURES AND CONTROLS Switches Light Switch AWD/Differential Switch Ignition Switch Ignition Switch The ignition switch is off. Press the top of the rocker switch to place the headlights on . HIGH LOW OFF 24 OFF ON START The engine is a three-position, key-operated switch. Move the rocker switch to the center position to engage the electric starter. Press the bottom of the rocker switch toward the dash to turn off , except Acc...
... the ON position when released. FEATURES AND CONTROLS Switches Light Switch AWD/Differential Switch Ignition Switch Ignition Switch The ignition switch is off. Press the top of the rocker switch to place the headlights on . HIGH LOW OFF 24 OFF ON START The engine is a three-position, key-operated switch. Move the rocker switch to the center position to engage the electric starter. Press the bottom of the rocker switch toward the dash to turn off , except Acc...
Owners Manual
Page 30
... position when released. Spring pressure returns the pedal to slow or stop the vehicle. See page 83 for a trailer hitch. Brake Pedal Throttle Pedal Throttle Pedal Push the throttle pedal down to increase engine speed. Always check that the throttle pedal returns normally before starting the engine. FEATURES AND CONTROLS Trailer Hitch Bracket This vehicle is at the desired position. 26 Make sure there's adequate throttle pedal freeplay. Adjustable Steering Wheel The steering wheel can...
... position when released. Spring pressure returns the pedal to slow or stop the vehicle. See page 83 for a trailer hitch. Brake Pedal Throttle Pedal Throttle Pedal Push the throttle pedal down to increase engine speed. Always check that the throttle pedal returns normally before starting the engine. FEATURES AND CONTROLS Trailer Hitch Bracket This vehicle is at the desired position. 26 Make sure there's adequate throttle pedal freeplay. Adjustable Steering Wheel The steering wheel can...
Owners Manual
Page 37
FEATURES AND CONTROLS Instrument Cluster High water pressure may damage components. Do not allow insect sprays to indicate an overheated engine. When metric mode is turned to the ON position. If the light remains on, the EPS system is in the ON position. Neutral High Beam Helmet/Seat Belt This lamp illuminates when the transmission is in miles per hour. This lamp flashes for service. The lamp...
FEATURES AND CONTROLS Instrument Cluster High water pressure may damage components. Do not allow insect sprays to indicate an overheated engine. When metric mode is turned to the ON position. If the light remains on, the EPS system is in the ON position. Neutral High Beam Helmet/Seat Belt This lamp illuminates when the transmission is in miles per hour. This lamp flashes for service. The lamp...
Owners Manual
Page 39
... (lights, cooling fan, accessories) is at an RPM too low to clear the warning. 5. The vehicle should be brought to display, an open or short circuit has occurred in the fuel sensor circuit. The segments of the fuel gauge show the level of fuel in a 12-hour or 24-hour format. Under / Over Voltage - See page 37 for resetting instructions. 6. Clock - Instrument Cluster FEATURES...
... (lights, cooling fan, accessories) is at an RPM too low to clear the warning. 5. The vehicle should be brought to display, an open or short circuit has occurred in the fuel sensor circuit. The segments of the fuel gauge show the level of fuel in a 12-hour or 24-hour format. Under / Over Voltage - See page 37 for resetting instructions. 6. Clock - Instrument Cluster FEATURES...
Owners Manual
Page 44
... the recommended oil as recommended. Vary throttle positions. Perform regular checks on fluid levels, controls and areas outlined on your new RANGER is as important as a proper break-in period. Pull only light loads. Check the oil level. During the break-in period, change both the oil and the filter at full throttle or high speeds for the engine. Inspect and adjust park brake cable tension...
... the recommended oil as recommended. Vary throttle positions. Perform regular checks on fluid levels, controls and areas outlined on your new RANGER is as important as a proper break-in period. Pull only light loads. Check the oil level. During the break-in period, change both the oil and the filter at full throttle or high speeds for the engine. Inspect and adjust park brake cable tension...
Owners Manual
Page 53
... vehicle on an incline if possible. Engage the park brake. 5. If it's unavoidable, follow these precautions when operating in reverse: 1. Block the rear wheels on the downhill side. 15° maximum 49 Always avoid backing downhill. 3. Back slowly. 4. Never open the throttle suddenly. Place the transmission in gear. 3. Engage the park brake. 4. Turn the engine off . 4. Apply the brakes. Turn the engine off . 5. Remove the ignition switch key...
... vehicle on an incline if possible. Engage the park brake. 5. If it's unavoidable, follow these precautions when operating in reverse: 1. Block the rear wheels on the downhill side. 15° maximum 49 Always avoid backing downhill. 3. Back slowly. 4. Never open the throttle suddenly. Place the transmission in gear. 3. Engage the park brake. 4. Turn the engine off . 4. Apply the brakes. Turn the engine off . 5. Remove the ignition switch key...
Owners Manual
Page 54
... that extend over rough or hilly terrain, reduce speed and cargo to the vehicle, include the weight of the vehicle. SECURE ALL LOADS BEFORE OPERATING. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO. OPERATION Hauling Cargo WARNING Hauling cargo improperly can alter vehicle handling and may require backing downhill. Vehicle speed should never exceed 10 mph (16 kph) while towing...
... that extend over rough or hilly terrain, reduce speed and cargo to the vehicle, include the weight of the vehicle. SECURE ALL LOADS BEFORE OPERATING. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO. OPERATION Hauling Cargo WARNING Hauling cargo improperly can alter vehicle handling and may require backing downhill. Vehicle speed should never exceed 10 mph (16 kph) while towing...
Owners Manual
Page 58
... front wheels will automatically engage any Differential Unlock time the rear wheels lose traction. Always switch to engage All Wheel Drive (AWD). Operate in AWD. Shift into conditions where front wheel drive may cause severe drive shaft and clutch damage. Engage the AWD before switching to unlock the front gearcase. 1. If the switch is no limit to the length of the switch to AWD while the rear wheels have traction or are driving, they will automatically disengage. Perform...
... front wheels will automatically engage any Differential Unlock time the rear wheels lose traction. Always switch to engage All Wheel Drive (AWD). Operate in AWD. Shift into conditions where front wheel drive may cause severe drive shaft and clutch damage. Engage the AWD before switching to unlock the front gearcase. 1. If the switch is no limit to the length of the switch to AWD while the rear wheels have traction or are driving, they will automatically disengage. Perform...
Owners Manual
Page 63
... Check tension, adjust Perform a break-in ) Park brake cable tension X General lubrication Shift Linkage n Steering X Front Suspension X Rear Suspension nE Throttle cable/ ETC switch E Throttle body air intake ducts/flange Drive belt Cooling system (if applicable) Park brake cable tension X Engine oil change X Oil filter change at one month Check tension, adjust Lubricate all services at whichever maintenance interval is reached first. clean; X Perform these services. 59 Item Maintenance Interval (whichever comes first) Hours Calendar X Brake pad wear n Remarks Miles (Km) Inspect...
... Check tension, adjust Perform a break-in ) Park brake cable tension X General lubrication Shift Linkage n Steering X Front Suspension X Rear Suspension nE Throttle cable/ ETC switch E Throttle body air intake ducts/flange Drive belt Cooling system (if applicable) Park brake cable tension X Engine oil change X Oil filter change at one month Check tension, adjust Lubricate all services at whichever maintenance interval is reached first. clean; X Perform these services. 59 Item Maintenance Interval (whichever comes first) Hours Calendar X Brake pad wear n Remarks Miles (Km) Inspect...
Owners Manual
Page 64
... surfaces Inspect for vehicles subjected to water, mud, etc. adjust when parts are replaced Inspect daily; X Radiator (in applicable) X Cooling Hoses X Engine mounts Exhaust muffler/ pipe X Spark plug E n Ignition timing X Wiring n Clutches (drive 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - - apply dielectric grease to connectors subjected to severe use. and driven) n Front wheel bearings n Brake fluid Spark arrestor Idle speed n Toe adjustment n Auxiliary brake (if X equipped) Headlight aim X Perform these services. 60 Inspect; clean; replace worn parts Inspect...
... surfaces Inspect for vehicles subjected to water, mud, etc. adjust when parts are replaced Inspect daily; X Radiator (in applicable) X Cooling Hoses X Engine mounts Exhaust muffler/ pipe X Spark plug E n Ignition timing X Wiring n Clutches (drive 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - - apply dielectric grease to connectors subjected to severe use. and driven) n Front wheel bearings n Brake fluid Spark arrestor Idle speed n Toe adjustment n Auxiliary brake (if X equipped) Headlight aim X Perform these services. 60 Inspect; clean; replace worn parts Inspect...
Owners Manual
Page 93
... installed. Apply the brakes. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Place the transmission in gear. 3. Do not service axle nuts that all nuts are torqued to specification. Attach the wheel nuts and washers and finger tighten. 6. Engage the park brake. Remove the wheel nuts and washers. Be sure the valve stem is toward forward rotation. Torque the wheel nuts to the ground. 7. Place the transmission in gear. WARNING! Remove the wheel. Wheel Installation 1.
... installed. Apply the brakes. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Place the transmission in gear. 3. Do not service axle nuts that all nuts are torqued to specification. Attach the wheel nuts and washers and finger tighten. 6. Engage the park brake. Remove the wheel nuts and washers. Be sure the valve stem is toward forward rotation. Torque the wheel nuts to the ground. 7. Place the transmission in gear. WARNING! Remove the wheel. Wheel Installation 1.
Owners Manual
Page 94
Oil from the wiring harness. Check the brake light before servicing. Depress the brake pedal. If the light doesn't come on after about 10 mm (0.4 in.) of the lamp. MAINTENANCE Lights Poor lighting can cause burns to skin. Clean lights frequently and replace burned out lamps promptly. Headlight Lamp Replacement 1. Brake Lights When the brake pedal is depressed, the console brake light comes on the lamp locates properly in reduced visibility when...
Oil from the wiring harness. Check the brake light before servicing. Depress the brake pedal. If the light doesn't come on after about 10 mm (0.4 in.) of the lamp. MAINTENANCE Lights Poor lighting can cause burns to skin. Clean lights frequently and replace burned out lamps promptly. Headlight Lamp Replacement 1. Brake Lights When the brake pedal is depressed, the console brake light comes on the lamp locates properly in reduced visibility when...
Owners Manual
Page 108
Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. The maximum weight capacity for a box capacity of 600 lbs. (272 kg). Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 1500 lbs. (681 kg) (includes weight of operator, passenger, cargo, accessories) 1237 lbs. (561 kg) 8.8 gal. (33.3 l) 1.9 qts...
Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. The maximum weight capacity for a box capacity of 600 lbs. (272 kg). Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 1500 lbs. (681 kg) (includes weight of operator, passenger, cargo, accessories) 1237 lbs. (561 kg) 8.8 gal. (33.3 l) 1.9 qts...
Owners Manual
Page 110
Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Center Suspension Rear Suspension 2000 lbs. (907 kg) (includes weight of operator, passenger, cargo, accessories) 1551 lbs. (703.5 kg) 8.8 gal. (33.3 l) 2 qts. (1.9 l) 3.25 qts. (3 l) 2000 lbs. (907 kg) 1250 lbs. (567...
Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Center Suspension Rear Suspension 2000 lbs. (907 kg) (includes weight of operator, passenger, cargo, accessories) 1551 lbs. (703.5 kg) 8.8 gal. (33.3 l) 2 qts. (1.9 l) 3.25 qts. (3 l) 2000 lbs. (907 kg) 1250 lbs. (567...
Owners Manual
Page 112
SPECIFICATIONS RANGER CREW Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 1750 lbs. (795 kg) (includes weight of operator, passengers, cargo, accessories) 1495 lbs. (678 kg) 8.8 gal. (33.3 l) 2 qts. (1.9 l) 1.6 gal. (6 l) 2000 lbs. (907 kg) 150 lbs. (68 kg) 1000 lbs. (454 kg) 145 in. (368 cm) 60 ...
SPECIFICATIONS RANGER CREW Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 1750 lbs. (795 kg) (includes weight of operator, passengers, cargo, accessories) 1495 lbs. (678 kg) 8.8 gal. (33.3 l) 2 qts. (1.9 l) 1.6 gal. (6 l) 2000 lbs. (907 kg) 150 lbs. (68 kg) 1000 lbs. (454 kg) 145 in. (368 cm) 60 ...
Owners Manual
Page 121
... the event of a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of any defective materials, or components or products. The exclusive remedy for sale in the 10th digit of the model name (e.g., R11TH76A_C). Only the 50-state models are identified by the letter "C" in California. Any modifications to the factory-built suspension system, or any other...
... the event of a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of any defective materials, or components or products. The exclusive remedy for sale in the 10th digit of the model name (e.g., R11TH76A_C). Only the 50-state models are identified by the letter "C" in California. Any modifications to the factory-built suspension system, or any other...
Owners Manual
Page 125
... miles) of purchase, whichever comes first. For exhaust emissions, emission-related components include any engine parts related to control emissions. Repairing or replacing other components not covered by this warranty is free from the date of vehicle travel, or 30 calendar months from defects in addition to the POLARIS standard limited warranty for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids...
... miles) of purchase, whichever comes first. For exhaust emissions, emission-related components include any engine parts related to control emissions. Repairing or replacing other components not covered by this warranty is free from the date of vehicle travel, or 30 calendar months from defects in addition to the POLARIS standard limited warranty for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids...
Owners Manual
Page 130
...110 Fogging the Engine ...102 Fouled Plugs ...72 Front Gearcase...69 Fuel Cap...28 Fuel Filter ...79 Fuel Safety...17 Fuel Stabilizer ...101 Fuel Tank Filler Cap ...28 Fuses ...92 G Gap, Spark Plug...72 Gasoline Handling ...17 Gear Selector ...23 Gearcase Specification Chart...66 Gearcase, Front ...69 Gearcase, Middle (6X6) ...70 Gearcase, Rear (6X6) ...71 Gearcases ...66-71 Gears, Shifting ...23 F Fan, Cooling ...74 Filter Cleaning, Air ...79 Filter Cleaning, Fuel ...79 Filter Systems ...79 Filter, Air ...79 Filter, Fuel ...79 Fluid, Battery ...93 Fluid, Brake ...84 Fluid Change Engine Oil...
...110 Fogging the Engine ...102 Fouled Plugs ...72 Front Gearcase...69 Fuel Cap...28 Fuel Filter ...79 Fuel Safety...17 Fuel Stabilizer ...101 Fuel Tank Filler Cap ...28 Fuses ...92 G Gap, Spark Plug...72 Gasoline Handling ...17 Gear Selector ...23 Gearcase Specification Chart...66 Gearcase, Front ...69 Gearcase, Middle (6X6) ...70 Gearcase, Rear (6X6) ...71 Gearcases ...66-71 Gears, Shifting ...23 F Fan, Cooling ...74 Filter Cleaning, Air ...79 Filter Cleaning, Fuel ...79 Filter Systems ...79 Filter, Air ...79 Filter, Fuel ...79 Fluid, Battery ...93 Fluid, Brake ...84 Fluid Change Engine Oil...
Owners Manual
Page 132
..., Oil and Filter ...101 Storage, Removal...103 Suspension Adjustment, Rear ...87 Switches AWD Switch ...25 Differential Lock Switch ...25 Ignition...24 Light...24 Mode Button ...23 T Tachometer ...37 Throttle Body...83 Throttle Freeplay ...82 Throttle Freeplay Adjustment ...83 Throttle Freeplay Inspection ...82 Throttle Pedal ...26 Throttle System ...82-83 Tilt Steering ...26 Tire Tread Depth ...88 Tires ...88-89 Torque, Axle Nuts ...88 Torque, Spark Plug ...72 Torque, Wheel Nut ...88 Towing Loads ...52 Towing Speed ...52 Trailer Hitch ...26 Transmission (4X4...
..., Oil and Filter ...101 Storage, Removal...103 Suspension Adjustment, Rear ...87 Switches AWD Switch ...25 Differential Lock Switch ...25 Ignition...24 Light...24 Mode Button ...23 T Tachometer ...37 Throttle Body...83 Throttle Freeplay ...82 Throttle Freeplay Adjustment ...83 Throttle Freeplay Inspection ...82 Throttle Pedal ...26 Throttle System ...82-83 Tilt Steering ...26 Tire Tread Depth ...88 Tires ...88-89 Torque, Axle Nuts ...88 Torque, Spark Plug ...72 Torque, Wheel Nut ...88 Towing Loads ...52 Towing Speed ...52 Trailer Hitch ...26 Transmission (4X4...