2011 Polaris 800 Switchback Assault Problems and Repair Information

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Owners Manual - Page 2

WARNING Read, understand, and follow the safety precautions could result in this product contains chemicals known to the State of the instructions and safety precautions in serious injury or death. Failure to follow all product labels. WARNING The engine exhaust from this manual and on all of California to cause cancer, birth defects or other reproductive harm.
Owners Manual - Page 5

... of apparel, parts and accessories, available through our online store at POLARIS we 've ever produced. Here at www.purepolaris.com. Your manual contains instructions for all utility and recreational vehicles manufactured in our complete line of your service needs during, and after, the warranty period. Your POLARIS dealer knows your vehicle best and is outlined...
Owners Manual - Page 7

... your snowmobile's controls and features. Pre-Ride Inspections ...46 This section explains procedures that should be performed before riding. Operation ...53 This section explains proper engine break-in the owner's manual. POLARIS Products...100 Troubleshooting ...101 Warranty ...106 Maintenance Log ...115 Index ...118 3 TABLE OF CONTENTS Introduction ...5 This section contains helpful...
Owners Manual - Page 20

...able to the slide rail, track and/or engine. Proceed slowly and use extra caution when operating on liquid cooled models, cooling for the engine, adequate snow cover is a requirement for operation...WARNING! Keep the underhood area free of the slide rail and track surfaces. Before driving, manually turn the skis to the left and right steering. Never attempt an abrupt change of ...
Owners Manual - Page 25

... on the snowmobile carefully. Test or replace when changing coolant. If any of the labels depicted in this manual differ from the labels on the label. Do not operate engine with drive belt removed. Never service clutches yourself. See your POLARIS dealer to release cap. 13 PSI 21 Press down and turn to...
Owners Manual - Page 26

...Manual. SAFETY Safety Labels and Locations "No Passenger" Warning Reverse Warning "No Passenger" Warning Snowmobiles designed for a single rider only have a NO PASSENGER warning label on the console: WARNING This vehicle... resulting in serious injury or death. If electric reverse: • Machine stopped and engine at low speeds, can cause loss of control, always: • Look behind before...
Owners Manual - Page 28

...Operation Warning WARNING • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is designed for you to react to terrain changes, to avoid unexpected obstacles, or to stop safely. &#... warning label is also located on the top of the throttle control assembly, to stop the engine.
Owners Manual - Page 29

...engine, check throttle, brake, and steering for long periods. Reduce speed and allow extra space to turn or stop. • To maintain vehicle control on approved models only) reduce speed and allow extra space for steering and stopping. See Owner's Manual... brake may relax when used for proper operation. Oil injection system: Use unmixed fuel only. Check oil level when refueling. 25
Owners Manual - Page 37

...diagnostic code definitions. Reverse Indicator This indicator flashes when the transmission is overheating. FEATURES Instrument Cluster Indicators Check Engine Indicator This indicator appears if an EFI-related fault occurs...also illuminate when the service brake is engaged. See page 50. See page 59. Over-Temperature Indicator This indicator illuminates to cool the engine. High Beam Indicator...
Owners Manual - Page 62

..."), POLARIS recommends the regular use fuel with obstructed fuel systems will decrease. Although 87 octane fuel is usable, some engine performance will be lost and fuel economy will result in your snowmobile. Fuel System Deicers If you use of 91 octane fuel or higher. POLARIS recommends the use fuel containing more than 87 octane fuel. Never use lower than 10...
Owners Manual - Page 65

... of control, which could result in the throttle cable may be used to shut off the engine. Turn the ignition switch to activate. 3. If this occurs, return the snowmobile to an authorized POLARIS dealer for service. When these switches are disconnected, the ignition key switch must return to operate the snowmobile with...
Owners Manual - Page 67

... yellow reverse button for one second and release. The engine will be 6000 when in forward. 63 Make sure the area behind your vehicle is running , the snowmobile will automatically reduce RPM and start a reverse rotation. Apply the throttle slowly to make sure the transmission is in forward gear when it's restarted. Stop...
Owners Manual - Page 70

... Manual, which is intended solely for ensuring that apply to this vehicle. 66 Specifications and adjustments for diagnostic service. Reverse (if equipped) must take your snowmobile to a qualified dealer for engine tune-ups are required by U.S. You may maintain, replace, or repair the emission control devices or systems on , you contact an authorized POLARIS dealer to perform...
Owners Manual - Page 79

...in poor engine performance. Contaminated or poor quality fuel will shorten the life of deterioration or damage. Normal deterioration from weather and fuel compounds may need replacement. NOTICE: Kinking the fuel lines or using a pliers or similar tools to remove fuel lines may cause damage to remove any accumulation of snow.  Fuel Pump All fuel pump service must be performed by...
Owners Manual - Page 83

... flashes, continued operation could result in loose snow. • View the coolant level. This service must continue to cool down . If engine overheating seems to check the coolant when he performs the fall tune-up on the instrument cluster will automatically reduce engine power and create a misfire condition. Ask your POLARIS dealer to be...
Owners Manual - Page 105

...; Foreign object may be caught or the rail slide melted to the track clips due to lack of spec Engine mount broken or loose • SEE YOUR DEALER. • Inspect and replace. SEE YOUR DEALER. ... or chain jammed or broken 101 TROUBLESHOOTING Engine Troubleshooting Unless you have experience and training in two-cycle engine repair, see your dealer if technical problems arise.
Owners Manual - Page 110

...-925-7100 106 Contact your snowmobile and its engine. Previous correspondence Use the page provided near the front of your Owner's Manual to assist you. WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the POLARIS warranty information contained in this manual. Your dealer is also familiar with POLARIS policies...
Owners Manual - Page 113

... rights which vary from the dealer is needed. How to perform warranty service. however, you use any POLARIS Servicing Dealer to Obtain Warranty Service If your snowmobile requires warranty service, you if inconsistent with your copy of the Warranty Registration form to state. If any warranty issues. Engine Oil 1. Your dealer will remain in effect. POLARIS FURTHER DISCLAIMS...
Owners Manual - Page 114

... Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage of the product in the event of a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of completing an effective repair. failure due to...
Owners Manual - Page 118

...repair the emission control devices or systems on how long an implied warranty lasts, so the above limitation may deny warranty claims for your vehicle. Owners are responsible for performing the scheduled maintenance identified in material or workmanship.This limited warranty does not cover damage due to perform any engine... manual. This limited warranty excludes failures not caused...

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