Owners Manual
Page 6
... may result between the actual vehicle and the information presented in U.S.A. 2011 800 SWITCHBACK ASSAULT Owner's Manual P/N 9923248 2 Copyright 2010 POLARIS Sales Inc. The original instructions for omissions or inaccuracies. All information contained within , whether whole or in part, is based on the latest product information at the time of publication. POLARIS, THE WAY OUT, SWITCHBACK and ASSAULT are provided as translations of...
... may result between the actual vehicle and the information presented in U.S.A. 2011 800 SWITCHBACK ASSAULT Owner's Manual P/N 9923248 2 Copyright 2010 POLARIS Sales Inc. The original instructions for omissions or inaccuracies. All information contained within , whether whole or in part, is based on the latest product information at the time of publication. POLARIS, THE WAY OUT, SWITCHBACK and ASSAULT are provided as translations of...
Owners Manual
Page 14
.... WARNING! SAFETY Operator Safety Stay Clear of Track Your snowmobile is to be partially exposed for proper throttle, brake and steering control. Be alert when riding, and remain properly seated to check its operation. NO STEP Stay Clear of Engine Never attempt adjustments with both hands on the handlebar grips for proper operation. Turn off the ignition, open the side panels or hood...
.... WARNING! SAFETY Operator Safety Stay Clear of Track Your snowmobile is to be partially exposed for proper throttle, brake and steering control. Be alert when riding, and remain properly seated to check its operation. NO STEP Stay Clear of Engine Never attempt adjustments with both hands on the handlebar grips for proper operation. Turn off the ignition, open the side panels or hood...
Owners Manual
Page 29
... minutes. • Before starting engine, check throttle, brake, and steering for long periods. Check oil level when refueling. 25 Oil injection system: Use unmixed fuel only. Make sure hood and side panels are greatly reduced. SAFETY Safety Labels and Locations Operation Warning • When operating with a passenger (on approved models only) reduce speed and allow extra space to turn or stop. • To maintain vehicle control on hard-packed...
... minutes. • Before starting engine, check throttle, brake, and steering for long periods. Check oil level when refueling. 25 Oil injection system: Use unmixed fuel only. Make sure hood and side panels are greatly reduced. SAFETY Safety Labels and Locations Operation Warning • When operating with a passenger (on approved models only) reduce speed and allow extra space to turn or stop. • To maintain vehicle control on hard-packed...
Owners Manual
Page 31
Headlight Dimmer Switch 12. Thumbwarmer Switch 12 11 10 27 Fuel Filler Cap Electronic Reverse Button Brake Lever Parking Brake Lock Instrument Cluster Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Handlebar Grip Warmer Switch 11. MODE/SET Switch 13. FEATURES 5 6 4 3 7 8 2 9 1 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Headlight Dimmer Switch 12. Thumbwarmer Switch 12 11 10 27 Fuel Filler Cap Electronic Reverse Button Brake Lever Parking Brake Lock Instrument Cluster Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Handlebar Grip Warmer Switch 11. MODE/SET Switch 13. FEATURES 5 6 4 3 7 8 2 9 1 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Owners Manual
Page 44
... 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 40 Shorted Load: The wires leading to ground between the electronic control unit and the item listed in the chart are shorted together, or the item has shorted internally. Short-to-Ground: The wire is shorted to a wire at battery voltage.
... 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 40 Shorted Load: The wires leading to ground between the electronic control unit and the item listed in the chart are shorted together, or the item has shorted internally. Short-to-Ground: The wire is shorted to a wire at battery voltage.
Owners Manual
Page 45
.../ TMAP Sensor Power) Sensor Supply Voltage 2 (Ground Voltage Too Low Speed Sensor) ECU Output Supply Voltage 2 (Injec- Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Fuel Type Selected Voltage Too High Voltage Too Low Signal Out...
.../ TMAP Sensor Power) Sensor Supply Voltage 2 (Ground Voltage Too Low Speed Sensor) ECU Output Supply Voltage 2 (Injec- Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Fuel Type Selected Voltage Too High Voltage Too Low Signal Out...
Owners Manual
Page 64
... or death in the illustration. 4. If the throttle safety switch does not shut off the engine during a carburetor/throttle system malfunction, immediately push down the engine. 60 Sit on the engine stop switch () to ground out the ignition and stop the engine quickly. Start the engine and allow restarting. n Throttle Safety Switch The throttle safety switch is designed to stop switch. Apply a slight amount of an accident. Pull...
... or death in the illustration. 4. If the throttle safety switch does not shut off the engine during a carburetor/throttle system malfunction, immediately push down the engine. 60 Sit on the engine stop switch () to ground out the ignition and stop the engine quickly. Start the engine and allow restarting. n Throttle Safety Switch The throttle safety switch is designed to stop switch. Apply a slight amount of an accident. Pull...
Owners Manual
Page 69
... with the drive belt in serious damage to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to operate the brake and steering when necessary. Towing For your safety, do not attempt to the engine and drive system. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can...
... with the drive belt in serious damage to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to operate the brake and steering when necessary. Towing For your safety, do not attempt to the engine and drive system. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can...
Owners Manual
Page 70
... a factory-installed emissions information hangtag. Environmental Protection Agency regulations. The ECI label should review the limitations of 87 (R+M)/2. POLARIS recommends that you must not be engaged during engine tune-ups. Specifications and adjustments for ensuring that may maintain, replace, or repair the emission control devices or systems on your use in the Service Manual, which is performed. MAINTENANCE Emission Control Information Any qualified repair shop...
... a factory-installed emissions information hangtag. Environmental Protection Agency regulations. The ECI label should review the limitations of 87 (R+M)/2. POLARIS recommends that you must not be engaged during engine tune-ups. Specifications and adjustments for ensuring that may maintain, replace, or repair the emission control devices or systems on your use in the Service Manual, which is performed. MAINTENANCE Emission Control Information Any qualified repair shop...
Owners Manual
Page 74
... 150 mi. (240 km) 500 mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason CHASSIS Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Suspension Shock Oil Cooling Fins and Shroud Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front...
... 150 mi. (240 km) 500 mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason CHASSIS Ski Toe Alignment Suspension Mounting Bolts Bolt Torques Rear Suspension Fasteners Steering Fasteners Suspension Shock Oil Cooling Fins and Shroud Skags (Wear Bars) Ski Saddle/Spindle Bolts Drive Chain Tension Hood and Side Panel Fasteners Rear Wheel Idler Bolts Idler Bolt Jam Nut Camber Alignment Handlebar Centering Tether Switch and Strap Track Alignment Track Tension Front...
Owners Manual
Page 84
MAINTENANCE Cooling System Bleeding the Cooling System CAUTION! If the pressure cap needs replacement, contact your skin. NOTICE: If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. 1. Do not install the pressure cap at a fast idle for the correct part. Add coolant to the coolant...screw from the water outlet manifold and/or the thermostat housing. Start the engine and run at this time. 5. Add coolant as needed. Reinstall the side panel. 10. Remove the side panel. Position the vehicle so that the hood and side panels are securely in ...
MAINTENANCE Cooling System Bleeding the Cooling System CAUTION! If the pressure cap needs replacement, contact your skin. NOTICE: If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. 1. Do not install the pressure cap at a fast idle for the correct part. Add coolant to the coolant...screw from the water outlet manifold and/or the thermostat housing. Start the engine and run at this time. 5. Add coolant as needed. Reinstall the side panel. 10. Remove the side panel. Position the vehicle so that the hood and side panels are securely in ...
Owners Manual
Page 89
Oil from the back of the headlight. 3. Headlight Lamp Replacement 1. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the headlight. 6. Reinstall the connector to operate properly, replace the entire taillight assembly. 85 If the light fails to the back of the lamp. Peel back the foam shield covering the headlight assembly. 2. MAINTENANCE Lights When servicing a halogen...
Oil from the back of the headlight. 3. Headlight Lamp Replacement 1. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the headlight. 6. Reinstall the connector to operate properly, replace the entire taillight assembly. 85 If the light fails to the back of the lamp. Peel back the foam shield covering the headlight assembly. 2. MAINTENANCE Lights When servicing a halogen...
Owners Manual
Page 103
Always add Premium Carbon Clean or a fuel conditioner/stabilizer to hang freely. 99 Electrical Connections Replace worn or frayed electrical wire and connectors. MAINTENANCE Extended Storage Controls and Linkage Lubricate all bushings and cables as outlined in the Master Repair Manual. Follow the instructions on precision engine parts during summer storage. The snowmobile should be supported off with fogging oil. Engine Protection Proper preparation of more...
Always add Premium Carbon Clean or a fuel conditioner/stabilizer to hang freely. 99 Electrical Connections Replace worn or frayed electrical wire and connectors. MAINTENANCE Extended Storage Controls and Linkage Lubricate all bushings and cables as outlined in the Master Repair Manual. Follow the instructions on precision engine parts during summer storage. The snowmobile should be supported off with fogging oil. Engine Protection Proper preparation of more...
Owners Manual
Page 107
...; Change plug(s). • Dirt or ice may be in the fuel system (deicer should be repaired before operating. No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to engine Plugged fuel filter or tank pick-up sock • Replace...
...; Change plug(s). • Dirt or ice may be in the fuel system (deicer should be repaired before operating. No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to engine Plugged fuel filter or tank pick-up sock • Replace...
Owners Manual
Page 113
... may also have other warranty terms will contact the appropriate personnel at POLARIS if additional assistance is YOUR responsibility). When requesting warranty service you may not be covered by warranty. 109 Mixing oil brands or using non-recommended oil may use your dealer to resolve any POLARIS Servicing Dealer to perform warranty service. however, you use any warranty issues. POLARIS recommends that you may cause engine damage. Engine Oil 1.
... may also have other warranty terms will contact the appropriate personnel at POLARIS if additional assistance is YOUR responsibility). When requesting warranty service you may not be covered by warranty. 109 Mixing oil brands or using non-recommended oil may use your dealer to resolve any POLARIS Servicing Dealer to perform warranty service. however, you use any warranty issues. POLARIS recommends that you may cause engine damage. Engine Oil 1.
Owners Manual
Page 114
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage...
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage...
Owners Manual
Page 115
...vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from country to determine this vehicle's warranty or service bulletin coverage if you move to POLARIS Industries in order to ensure that have any authorized POLARIS dealer who sells the same line as proof of residence. This policy does not apply to perform the warranty repair... the selling dealer's authorized location. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE ...
...vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from country to determine this vehicle's warranty or service bulletin coverage if you move to POLARIS Industries in order to ensure that have any authorized POLARIS dealer who sells the same line as proof of residence. This policy does not apply to perform the warranty repair... the selling dealer's authorized location. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE ...
Owners Manual
Page 117
...; Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for a period of 200 hours of engine operation, 4000 kilometers (2485 miles) of vehicle travel...
...; Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for a period of 200 hours of engine operation, 4000 kilometers (2485 miles) of vehicle travel...
Owners Manual
Page 122
... Cooling System, Bleeding ...80 Cooling System, Flushing ...79 Customer Service...106 E Electrical Connections Care ...99 Emission Control Information ...66 Emissions Limited Warranty . . 113-114 Engine Break-In...54-55 Engine Overheating ...79 Engine Protection for Storage ...99 Engine Restarting ...53 Engine Safety...10 Engine Starting ...53 Engine Stop Switch ...60 Environment Preservation ...6 Exhaust System ...81 F Fasteners, Hood and Side Panel ...51 Fluid Change Chaincase...73 Coolant ...79 Fluid Level Brake Fluid ...83 Chaincase Oil...73 Coolant ...78 Injection Oil...
... Cooling System, Bleeding ...80 Cooling System, Flushing ...79 Customer Service...106 E Electrical Connections Care ...99 Emission Control Information ...66 Emissions Limited Warranty . . 113-114 Engine Break-In...54-55 Engine Overheating ...79 Engine Protection for Storage ...99 Engine Restarting ...53 Engine Safety...10 Engine Starting ...53 Engine Stop Switch ...60 Environment Preservation ...6 Exhaust System ...81 F Fasteners, Hood and Side Panel ...51 Fluid Change Chaincase...73 Coolant ...79 Fluid Level Brake Fluid ...83 Chaincase Oil...73 Coolant ...78 Injection Oil...
Owners Manual
Page 123
... Warning ...22 Rider Capacity ...13 Rider Information Center ...34-41 Riding Apparel ...11 Riding Position ...10 L Lights Headlight Replacement...85 Taillight/Brake Light ...85 Lubrication ...72-74 Lubrication, Rear Suspension ...72 M Maintenance Interval Table ...68-70 Maintenance Program ...67 Maintenance Recommendations ...9 Maneuverability ...18 Metric/Standard Display ...38 S Safety Labels ...21-24 Safety Symbols ...8 Sag Settings ...42 Shock Compression Damping ...44 Side Panel Access ...71 119 INDEX F Fuel ...Fuel Filter ...Fuel Lines ...Fuel...
... Warning ...22 Rider Capacity ...13 Rider Information Center ...34-41 Riding Apparel ...11 Riding Position ...10 L Lights Headlight Replacement...85 Taillight/Brake Light ...85 Lubrication ...72-74 Lubrication, Rear Suspension ...72 M Maintenance Interval Table ...68-70 Maintenance Program ...67 Maintenance Recommendations ...9 Maneuverability ...18 Metric/Standard Display ...38 S Safety Labels ...21-24 Safety Symbols ...8 Sag Settings ...42 Shock Compression Damping ...44 Side Panel Access ...71 119 INDEX F Fuel ...Fuel Filter ...Fuel Lines ...Fuel...