2009 Polaris Sportsman 800 EFI Problems and Repair Information

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Owners Manual - Page 3

If you cannot locate this product contains chemicals known to the State of California to the owner's manual on the next page. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. WARNING The engine exhaust from this card, or if it has been removed, please call 1-800-3423764 for assistance.
Owners Manual - Page 4

... owner's manual. Have your accessories and clothing delivered right to your service needs during, and after, the warranty period. Be sure to return to your dealership for all utility and recreational vehicles manufactured in our complete line of Polaris owners. Many years of experience have gone into the engineering, design, and development of your vehicle, be performed only...
Owners Manual - Page 10

...the ATV to strictly follow the recommended maintenance program outlined in your vehicle are thoroughly inspected at specific intervals. When you purchased your new ATV, your dealer instructed you...in the purchase price of your owner's manual. You were also provided with all critical components on a regular basis. Purchasers of this vehicle in your ATV. This preventive maintenance ...
Owners Manual - Page 14

... before operating increases the risk of consciousness or death in an enclosed area. Exposure to make sure it's in the owner's manual. 11 The engine exhaust from this vehicle only outdoors or in or near the area where refueling is performed or where gasoline is in safe operating condition before each use to Exhaust...
Owners Manual - Page 18

... loss of control or overturn. • Always follow proper procedures as described in the owner's manual. Do not descend a hill with the transmission in neutral. NOTE: A special technique is not recommended. Always move the 4X4 switch to ADC 4X4 before descending a hill. • Shift your weight rearward. • Never travel down a hill at high...
Owners Manual - Page 19

.... • Always maintain a steady speed when climbing a hill. • Always move the 4X4 switch to either side if ATV is pointed straight uphill. • Turn the ATV around and remount...the procedure described in the owner's manual. See page 58. See page 58. If the ATV begins rolling downhill: • Keep body weight uphill. • Never apply engine power. • Never apply the ...
Owners Manual - Page 36

... unattended, always place the transmission in heavy pulling situations and when operating at less than seven miles per hour for extended periods of the vehicle. When the engine is located on a level surface. Belt Life To extend belt life, use E-85 fuel. FEATURES AND CONTROLS Fuel Tank Cap Always refuel with the engine stopped, and outdoors or...
Owners Manual - Page 39

... (ADC) System The ADC system allows engine braking to all four of the following conditions occur: • The 4X4 switch must be in the ADC 4X4 position • Vehicle speed must be 15 mph (24 km/h) or less • The throttle must be closed (throttle lever released) • The transmission must be in gear (high...
Owners Manual - Page 41

... may also occur when the engine is applied. Drive at idle and high electrical load (lights, cooling fan, accessories) is at a higher RPM... R = Reverse Gear 2 P = Park 2. 4X4 Indicator - Engine Hour Display Indicator 4. When the last segment clears, a low fuel warning is 1 on either ADC 4X4 or 4X4. 3. Service Interval/Diagnostic Mode Indicator 5. Mode Indicator 38 This warning...
Owners Manual - Page 42

...the engine has been in a 12-hour format. Tachometer Mode The engine RPM is also the MODE button. See page 26. Odometer Mode The odometer records the miles ...miles traveled by the ATV. In the Rider Information Center, the trip meter display contains a decimal point, but the odometer displays without a decimal point. Clock Mode The clock displays time in operation. The transmission...
Owners Manual - Page 46

...diagnostic mode is for Blink Codes and Failure Descriptions. Stop the engine. 3. Place the transmission in the EFI module will display, one at a time, ...on . Turn the key switch off and on three times in less than five seconds, then leave the switch on the screen. The number "61" and the word "END" displays after all major repairs...
Owners Manual - Page 49

... outlined in the safety section of a new engine and drive components will damage close-fitted engine parts and drive components. Do not operate at full throttle or high speeds during the first three hours of control, accident or overturn, which may result in more efficient performance and longer life for these components. NOTICE...
Owners Manual - Page 61

... the parking brake while keeping body weight uphill. 2. Leave the transmission in forward. 9. Dismount on the left . 6. Restart the engine with the service brake, until it down the hill! While holding the service brake, release the parking brake lock and slowly allow the vehicle to ADC 4X4 before ascending or descending a hill. Release the parking brake...
Owners Manual - Page 62

... the bottom of speed. Determine water depths and current before restarting the engine. Perform the services outlined in water. Apply them lightly several times while driving slowly. The... areas need special attention: engine oil, transmission oil, demand drive fluid, rear gearcase oil, and all grease fittings. Transport the vehicle to your dealer for service at the first opportunity. ...
Owners Manual - Page 71

...applicable) X Brake pad wear „ Battery X Demand drive fluid X Rear gearcase oil X Transmission oil X Engine breather E filter (if equipped) Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride... Miles (Km) Inspect; change yearly Inspect; See Pre-Ride Checklist on page 48. E Emission-Related Service „ Have an authorized Polaris dealer perform these procedures more often for vehicles ...
Owners Manual - Page 75

...of the dipstick. Position the vehicle on Top Side Reinstall the dipstick completely, but do not lock it dry with a clean cloth. 3. MAINTENANCE Engine Oil Oil Recommendations Polaris recommends the...of Polaris PS-4 PLUS Performance Synthetic 2W-50 4-cycle oil or a similar oil for this engine. Wipe it . Do not overfill. Oil may cause serious engine damage. Remove the dipstick...
Owners Manual - Page 90

... in serious injury or death. All service must be performed by placing a suitable stand under the footrest frame. 6. Do not service axle nuts that have a cotter pin installed. Remove the wheel nuts. 7. Tire Tread Depth Always replace tires when tread depth is worn to the specifications section beginning on the vehicle. Wheel Removal 1. 2. 3. 4. Loosen the wheel nuts...
Owners Manual - Page 101

... 5. Take the ATV to water below . 1. If necessary, repeat the drying procedure. 7. Take the vehicle to a dealer before starting it 's impossible to take your ATV to your dealer for drying out the PVT...the procedure on page 102 for service as soon as possible, whether you succeed in starting the engine. Remove the spark plugs. 4. Turn the engine over several times using the electric start ...
Owners Manual - Page 115

...air box. 3. Clean the Exterior Make any necessary repairs and then clean the vehicle as recommended. Stabilize the Fuel 1. Oil and Filter Change the oil and filter...Fuel Treatment or Polaris Fuel Stabilizer. Fill the fuel tank. 2. MAINTENANCE Cleaning and Storage Storage Tips NOTICE: Starting the engine during the storage period. Carbon Clean removes water from fuel systems, stabilizes fuel...
Owners Manual - Page 130

...engine oil for at Polaris. This warranty gives you specific legal rights, and you may not apply to repair Polaris ATVs. HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service... other warranty terms will meet the efficiency requirements of the Warranty Registration form to perform warranty service. SPARK ARRESTOR Polaris warrants that you may cause engine damage....

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