2009 Polaris Outlaw 525 S Problems and Repair Information
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Popular 2009 Polaris Outlaw 525 S Manual Pages
Owners Manual - Page 3
If you cannot locate this product contains chemicals known to the State of California to the owner's manual on the next page.
A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. WARNING
The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance.
Owners Manual - Page 7
...follow the instructions and recommendations in the Polaris Service Manual and should be performed only by a Factory Certified Master Service Dealer (MSD) Technician. Your manual contains instructions for minor maintenance, but information about major repairs is interested in your vehicle best and is outlined in this owner's manual. Welcome
We believe Polaris sets a standard of excellence...
Owners Manual - Page 27
... while traveling downhill. Travel straight down hills as described in the owner's manual. Do not descend a hill with the transmission in neutral. • Always check the terrain carefully before descending a hill...an angle, which would cause the vehicle to lean sharply to one side. See page 78. • Always descend a hill with the transmission in forward gear. Safety
Safety Warnings...
Owners Manual - Page 29
...brake as well, and then lock the parking brake. Turn the ATV around and remount, following the procedure described in the owner's manual. See page 75.
26 Safety
Safety Warnings
Stalling While Climbing a Hill
Stalling, rolling backwards or improperly dismounting while climbing a hill... fully stopped, apply the foot brake as well, and then lock the parking brake. Never apply engine power.
Owners Manual - Page 32
...vehicle must be genuine Polaris Industries Inc. Avoid operating over obstacles could cause loss of control or overturn (if tires regain traction unexpectedly). See page 84. Skidding or Sliding
Skidding or sliding can cause loss of control or an accident.
If unavoidable, use of accessories...slowly and use on this manual. All parts and accessories added to approved instructions....
Owners Manual - Page 55
... your foot on the gear shift pedal and depress the pedal one full stroke. Features and Controls
Manual Shift
Shift Pedal The gear shift pedal is located in front of the pedal shifts the transmission to the next gear in the shifting sequence. The pedal automatically returns to a horizontal position when released...
Owners Manual - Page 56
...Manual Shift
Shifting Gears Always allow a cold engine to shift into first gear. 5. Depress the gear shift pedal one full stroke. WARNING! Shifting without releasing the throttle and disengaging the clutch could cause loss of control or vehicle... from a stopped position, place the transmission in first gear, simultaneously release the throttle, disengage the clutch and shift to disengage the ...
Owners Manual - Page 57
... switch prevents the operator from shifting into reverse gear. Shift down into reverse unintentionally. The lock will automatically re-engage when the transmission is shifted out of reverse gear. 1. The switch must be manually unlocked before shifting into reverse gear. Push the lock-out lever forward toward the handlebar to unlock the...
Owners Manual - Page 58
Features and Controls
Manual Shift
Deceleration To slow or stop rotating, which could result in loss of control. Improper use of the brakes or shifting when the engine speed is too high can cause the tires to a lower gear. As the vehicle slows and engine speed decreases, disengage the clutch and shift to lose traction or...
Owners Manual - Page 59
... The choke knob is located on page 66 for service if you suspect the fuel filter is located directly below the handlebar. Polaris recommends the use E-85 fuel. Do not attempt to the engine starting procedure on the left side of 91 octane or higher fuel. Do not use of the carburetor. Refer to clean...
Owners Manual - Page 61
... operation, with engine speed below 75% of fuel. Do not allow engine speed to operate the ATV properly can result in serious engine damage.
58 Follow the break-in the safety section of a new engine and transmission will result in more efficient performance and longer life for a proper break-in.
Careful treatment of this owner's manual.
No single...
Owners Manual - Page 65
... not allow anyone with cognitive or physical disabilities to the vehicle, include the weight of the operator, accessories, loads on the racks (if equipped) and the load on any public street, road or highway, including dirt and gravel roads. 6. Never start the engine or let it run in conditions of age to operate...
Owners Manual - Page 69
... for several minutes before operating.
1. 2. 3. 4. Operation
Starting the Engine
The engine can be started when the transmission is in neutral, or while in gear if the clutch is cold, pull the choke knob out until it stops. Turn the fuel valve on the vehicle. If the engine is disengaged.
Do not depress the throttle lever when...
Owners Manual - Page 71
... the clutch lever to warm up. 4. Sit upright with your path of travel. 6. Shift the transmission into gear. Practice maneuvering and using the throttle, clutch and brakes on the handlebars. 3. Release the parking brake. 7. Start the engine and allow it to begin driving. 8. Slowly depress the throttle with both feet on the...
Owners Manual - Page 94
... speed Engine mounting bolts Valve clearance Outer clutch cover -----Calendar Pre-ride
in
5 (20)
E X E Q z
Change the oil and filters Clean screen and plug magnet Check idle speed setting Check torque Check;
See Page 60
Check each day before operating the vehicle. Perform these procedures more often for vehicles subjected to severe use Emission-Related Service...
Owners Manual - Page 100
... Check entire transmission/bearings for vehicles subjected to severe use Emission-Related Service Have an authorized Polaris dealer perform these procedures ...Transmission QE QE Q Q Q Ignition Timing Clutch fluid Jet needle/needle jet Brake fluid Spark arrestor Front/rear wheel bearings Toe adjustment Headlight aim X E Q z 90 90 -90 180 180 300 300 Calendar --in gallons (liters)
Remarks
Fuel...
Owners Manual - Page 127
... death. Wear eye protection and leather work gloves. Never run the engine in front of the vehicle while purging. Maintenance
Spark Arrestor Clean-Out
WARNING
Failure to cool sufficiently before proceeding. Remove any combustible materials from the area. Do not perform service on the spark arrestor while the system is hot. The exhaust system...
Owners Manual - Page 186
...Engine Stops or Loses Power
Possible Cause
Kinked or plugged fuel vent line Water present in fuel Overuse of choke Fouled or defective spark plug Worn or defective spark plug wire Incorrect spark plug gap or heat range Loose ignition connections Low battery voltage Old or non-recommended fuel...
Solution
Inspect and replace Replace with new fuel Inspect, clean and/or...
Owners Manual - Page 192
... form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY). Engine Oil 1. Warranty
HOW TO OBTAIN WARRANTY SERVICE
If your ATV requires warranty service, you use your original selling dealer; Polaris suggests that the spark arrestor in this vehicle will remain in accordance with Polaris recommendations.
189 however, you may cause...
Owners Manual - Page 198
DATE SERVICE INTERVAL (HOURS) TECHNICIAN SERVICE PERFORMED / COMMENTS
3 Hours (Break-in)
15
30
45
195 Maintenance Log
Present this section of maintenance and services performed. This will provide you and future owners with an accurate log of your manual to your dealer each time your vehicle is serviced.
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