2009 Polaris 550 Transport Problems and Repair Information
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Popular 2009 Polaris 550 Transport Manual Pages
Owners Manual - Page 3
WARNING
Read, understand, and follow the safety precautions could result in this manual and on all of California to the State of the instructions and safety precautions in serious injury or death. Failure to follow all product labels. WARNING
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
Owners Manual - Page 4
... for minor maintenance, but information about major repairs is interested in the Polaris Service Manual and should be sure to your dealership for the latest news, new product introductions, upcoming events, career opportunities and more. Have your accessories and clothing delivered right to our worldwide family of your service needs during, and after, the warranty period.
Owners Manual - Page 6
... should be performed before riding.
Polaris Products...Troubleshooting ...Warranty ...Maintenance Log ...
113 114 119 130
Record maintenance and service in the log for your reference and for an optimum riding experience. The Perfect Fit ...29
This section explains how to tailor the suspension and other features for future owners of the vehicle. Operation ...52...
Owners Manual - Page 7
...state organizations. Vehicle Model Number: _____ Tunnel VIN:_____ (lower right side of the tunnel) Engine Serial Number:... make longer trips. You and your dealer at specific mileage intervals. Follow the maintenance program outlined in the ...warranty coverage. This completed form is sold. Your key can be replaced. Remove the spare key and store it in this manual. INTRODUCTION
Vehicle...
Owners Manual - Page 21
...engine with enough authority to put the machine into motion, but always operate within safety limits. Clutches
Do not attempt to protect the operator from ice and snow before installation. Any tampering may disrupt this manual to ensure that rotates at specific mileage... is designed to service the clutches. All clutch service must be performed by your body weight.
The clutch is dynamically ...
Owners Manual - Page 25
.... Never service clutches yourself -- see your protection. Clutch Cover Warning
This warning decal is found under the hood on the snowmobile. Never run engine with engine running.
If...engine with hood open. Air Box Warning
This warning decal is printed on your Polaris dealer to -air box foam removed or engine failure will result.
22 If any of the decals depicted in this manual...
Owners Manual - Page 27
...seconds to set. Setting will remain until changed.
+
24 For more information, see Owner's Manual. To avoid loss of control resulting in serious injury or death. Let go of button at ... (above 6000 feet): push and hold for low. If electric reverse: • Machine stopped and engine at idle, push yellow button on dash indicates reverse operation. • Push button again to return ...
Owners Manual - Page 28
... to track studs. Oil injection system: Use unmixed fuel only. See Owner's Manual for age requirements. • When operating with limited visibility, can cause loss of ski carbides to control the vehicle. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for a replacement. •...
Owners Manual - Page 29
See your Owner's Manual Supplement.
4 5 General Representation
FEATURES
3
6
7 8
2 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.
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10 11
9 12 13
Fuel Filler Cap Ignition Switch Brake Lever Speedometer Tachometer Engine Stop Switch Throttle Control Hood Hold-Down Straps Choke Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic...
Owners Manual - Page 66
... disconnected, the ignition key switch must return to an authorized Polaris dealer for service as soon as possible.
63 If an emergency exists and it several times. If the engine doesn't start the engine. DO NOT continue to activate, preventing the engine from the wire harness. Throttle Lever WARNING
OPERATION
An improperly functioning throttle...
Owners Manual - Page 69
... reverse. Make sure the area behind your vehicle is in forward gear when it's restarted.
66 The engine will be in reverse. 4. A flashing reverse light on the left-hand control for one second, then release. NOTE: If the engine stops running, the snowmobile will indicate that the transmission is clear. 3. Stop the snowmobile and...
Owners Manual - Page 74
Polaris recommends that you contact an authorized Polaris dealer to perform any service that the specified maintenance is performed. You are responsible for ensuring that may be necessary.
71 Emission Control Information
Owner's Responsibilities
MAINTENANCE
Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of your owner's manual.
Owners Manual - Page 114
...engine slowly, watching the piston until it's at bottom dead center (BDC), the lowest position in the cylinder. Do not re-use the following procedure 1. Transfer unused fuel from the fuel tank to two minutes and perform...an approved fuel container using a siphon pump. Pour approximately two ounces of the snowmobile with a jack stand so the machine is elevated and the engine is ...
Owners Manual - Page 117
...spec Engine mount broken or loose • Adjust alignment offset. SEE YOUR DEALER. • Replace the drive belt. • SEE YOUR DEALER. TROUBLESHOOTING
Engine Troubleshooting
Unless you have experience and training in two-cycle engine repair, see your dealer if technical problems...Check for wear and free operation. Problem
Erratic engine operating RPM during acceleration or load ...
Owners Manual - Page 122
... your snowmobile and its engine. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Service and Warranty Information
WARRANTY
Obtaining Service and Warranty Assistance
Read and understand the service data and the Polaris warranty information contained in this manual. Your dealer is...
Owners Manual - Page 125
... state or federal law, all other rights which vary from state to perform warranty service. WARRANTY
Limitations of Polaris engine oil. 2. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. If any warranty issues. Some states do not allow limitations on how long an implied warranty lasts, so the above terms are void because of non-recommended...
Owners Manual - Page 126
... not apply to parts exposed to perform the required vehicle Pre-Delivery Inspection, perform all applicable service bulletins and have been properly set up /delivery Loss of vacation/personal time
This warranty also excludes failures resulting from the use of materials or workmanship.
123 Batteries (unless defective) Cosmetic damage/repair Coolants Meals Shipping/ handling fees Product...
Owners Manual - Page 128
... components are excluded from coverage. • Gearcases and transmissions are excluded from coverage includes: • Damage due to...fuel or oil. • Piston seizures, unless caused by Polaris in the owner's manual or Polaris updates. This includes off-season storage as required in its sole discretion. The free Second Year Engine Service Contract is limited to validate this warranty...
Owners Manual - Page 131
... of 200 hours of engine operation, 4000 kilometers (2485 miles) of vehicle travel, or 30 calendar months from the date of any defective materials, components or products. The exclusive remedy for repair or replacement of the snowmobile owner. Replacing or repairing other components not covered by this warranty. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATE IN THIS...
Owners Manual - Page 132
... an authorized Polaris dealer to perform any service that may maintain, replace, or repair the emission control devices or systems on your snowmobile. Polaris can deny an emissions warranty claim if any engine that you use . This limited warranty does not cover damage due to keep the emissionsrelated warranty valid. This limited warranty also does not cover physical...
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